Related Manuals for RSP TC250-8
Summary of Contents for RSP TC250-8
- Page 1 Product Manual m0403 Tool changer TC250-8, TC250-8E M0619-1 Tool changers | Swivels | Swivel tool changers | Grippers | Hose packages | Valve units | Tool systems...
- Page 2 M0619-1 ver. 2.6...
- Page 3 The information in this document is subject to change without prior notice and should not be regarded as an undertaking from Robot System Products AB. Robot System Products AB assumes no responsibility for errors that may occur in this document. Robot System Products AB bears no responsibility for damage that is incurred by the use of this document, or the software or hardware described in this document.
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Page 4: Table Of Contents
2.1 Description of tool changers and tool attachments ............. 9 2.1.1 Coordinate System Definition ................... 10 2.1.2 Tool Changer with air, TC250-8. Article no: P6411............11 2.1.3 Tool Attachment, TA250-8. Article no: P6417 ..............12 2.1.4 Square Tool Attachment TA250-8. Article no: P6474 ............13 2.1.5 Tool Changer with air and electric signals TC250-8E. - Page 5 4 MAINTENANCE AND SERVICE ................29 4.1 Maintenance chart ....................29 4.1.1 Required products ......................29 4.1.2 Recommended tools for maintenance ................30 4.1.3 Wear parts ........................30 4.1.4 Activities and intervals on tool changer ................30 4.1.5 Activities and intervals on tool attachment ............... 31 4.2 Visual inspection ......................
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Page 6: Introduction
TrueConnect™ tool changing mechanism with our swivel technology, combining the best out of two technologies. Robot System Products’ product lines are available for all major robot brands and come with complete documentation. 3D-models for simulation are available for download at: www.rsp.eu.com. M0619-1 ver. 2.6... -
Page 7: Safety
1.1 Safety 1.1.1 General The integrator installing the tool changer into the system must follow the safety demands stated in standards and provisions applicable in the country where the tool changer system is to be installed. The products are all prepared for CE-certification. The user of the Robot System Products tool changer is responsible that law and directives applicable in respective countries, with regards to safety, are followed. -
Page 8: Description Of Rsp Tool Changers
1.2 Description of RSP tool changers Our tool changers enable robots to handle and switch between multiple tools. They are built to ensure reliable and smooth operation, being compact with low weight and robust design and incorporating many safety features. Depending on model and options, electrical signals, weld and servo power, data, water and compressed air are transferred from the robot side to the tool. -
Page 9: Technical Specifications
The tool changer TC250-8 transfers compressed air to the tool. It can be equipped with transfer of electrical signals, via spring loaded signal pins, to the tool attachment. The electrical version is designated ’E’. -
Page 10: Coordinate System Definition
2.1.1 Coordinate System Definition A tool changer adds load to the robot. If the arm and tool loads are not stated correctly during programming the behaviour of the robot and the wear of the equipment will be affected. Information about weight and centre of gravity can, in accordance with the co-ordinate system stated below, be found in the technical specification tables of the tool changer. -
Page 11: Tool Changer With Air, Tc250-8. Article No: P6411
2.1.2 Tool Changer with air, TC250-8. Article no: P6411 Tool changer P6411 transfers 8 pneumatic channels to the tool attachment. To be used together with tool attachment P6417 or P6474. Technical data Working temperature +10°C−+60°C Bolt pattern ISO9409-1-125-6-M10 Weight P6411 6.0 kg... -
Page 12: Tool Attachment, Ta250-8. Article No: P6417
2.1.3 Tool Attachment, TA250-8. Article no: P6417 Tool attachment P6417 transfers 8 pneumatic channels to the tool. To be used together with tool changer P6411. Technical data Working temperature +10°C−+60°C Bolt pattern ISO9409-1-125-6-M10 Weight 2.7 kg Maximum tool load Fz (static) ±2 000 N (M10-screws) Mx/My (dynamic) -
Page 13: Square Tool Attachment Ta250-8. Article No: P6474
2.1.4 Square Tool Attachment TA250-8. Article no: P6474 Tool attachment P6474 transfers 8 pneumatic channels to the tool. When combined with option P6472 it can be used as a tool stand for easy parking and exchange of tools. To be used together with tool changer P6411. -
Page 14: Tool Changer With Air And Electric Signals Tc250-8E. Article: P6412
2.1.5 Tool Changer with air and electric signals TC250-8E. Article: P6412 Tool changer P6412 transfers 8 pneumatic channels and 19 electrical signals to the tool attachment. To be used together with tool attachment P6418, P6473 or P6431. M0619-1 ver. 2.6... - Page 15 Technical data Working temperature +10°C−+60°C Bolt pattern ISO9409-1-125-6-M10 Weight P6412 6.1 kg P6412 med P6418 8.8 kg P6412 med P6431 8.8 kg P6414 med P6473 9.7 kg Maximum tool load Fz (static) ±2 000 N Mx/My (dynamic) ±2 000 Nm Mz (dynamic) ±1 250 Nm Air ducts...
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Page 16: Tool Attachment, Ta250-8E. Article No: P6418
2.1.6 Tool Attachment, TA250-8E. Article no: P6418 Tool attachment P6418 transfers 8 pneumatic channels and 19 electrical signals to the tool. To be used together with tool changer P6412. Technical data Working temperature +10°C−+60°C Bolt pattern ISO9409-1-125-6-M10 Weight 2.7 kg Maximum tool load Fz (static) ±2 000 N... -
Page 17: Tool Attachment, Ta250-8E. Article No: P6431
2.1.7 Tool Attachment, TA250-8E. Article no: P6431 Tool attachment P6431 transfers 8 pneumatic channels and 19 electrical signals to the tool. To be used together with tool changer P6412. Technical data +10°C−+60°C Working temperature Bolt pattern ISO9409-1-125-6-M10 Weight 2.8 kg Maximum tool load Fz (static) ±2 000 N... -
Page 18: Square Tool Attachment, Ta250-8E. Article No: P6473
2.1.8 Square Tool Attachment, TA250-8E. Article no: P6473 Square Tool Attachment P6473 transfers 8 pneumatic channels and 19 electrical signals to the tool and gives together with option P6472 a stable tool stand for easy tool changing. To be used together with tool changer P6412. -
Page 19: Pneumatic Diagram For Tool Changers P6411 And P6412
2.1.9 Pneumatic diagram for tool changers P6411 and P6412 M0619-1 ver 2.6... -
Page 20: Circuit Diagram E0196-001 For P6412
2.1.10 Circuit diagram E0196-001 for P6412 M0619-1 ver. 2.6... -
Page 21: Circuit Diagram E0196-002 For P6418
2.1.11 Circuit diagram E0196-002 for P6418 M0619-1 ver 2.6... -
Page 22: Circuit Diagram E0196-009 For P6431 And P6473
2.1.12 Circuit diagram E0196-009 for P6431 and P6473 M0619-1 ver. 2.6... -
Page 23: Options To Tc
2.2 Options to TC 2.2.1 Robot adaptation kit The flange of the tool changer shaft has fastening holes in accordance with ISO 9409-1-125-6- M10, according to the following figure: There are adaptation plates available for other bolt circles, they are mounted between the tool changer and the robot flange. -
Page 24: Tool Stand Kit. Article No: P6472
2.2.2 Tool stand kit. Article no: P6472 This tool stand kit gives, mounted on a stand, gives in combination with square tool attachments P6474 or P6473 a robust tool stand for easy tool changing. Technical data Weight 1.2 kg Maximum load 250 kg 2.2.3 Limitation of Robot movements There can be some limitations on the movement of axis 5 for some robot models. -
Page 25: Installation
3 INSTALLATION 3.1 Tightening torques Tightening torques for mounting (screw class 8.8) Dimension Torque 3 Nm 6 Nm 10 Nm 24 Nm 47 Nm 82 Nm 200 Nm 3.2 Recommended tools for installation Tools Applications Complete set of Allen keys For dismounting and mounting. -
Page 26: Installation Of Tool Changer On Robot
3.3 Installation of tool changer on robot Action Note Safety Read the safety section 1.1. Service position Place the robot in service position. Power off Switch the power off and lock the circuit breaker. NOTE! Read the safety chapter for the robot. -
Page 27: Installation Of Tool Attachment P6623A/ P6624A On Tool
3.4 Installation of tool attachment P6623A/ P6624A on tool Action Note Safety Read the safety section (1.1). Mount guide pins Press the two guide pins into the corresponding holes on the tool. Fit tool attachment Lift and fit the tool attachment, using the guide pins, into its appropriate guide holes. -
Page 28: Hints
3.5 Hints 3.5.1 Programming The following will ensure a correct docking position. Action Attach a spare tool attachment to the tool changer. Position the spare tool attachment above the tool attachment that is mounted on the tool. The correct position is found when the tool attachments are parallel, centered and the engraved arrows are on the same line. -
Page 29: Maintenance And Service
4 MAINTENANCE AND SERVICE 4.1 Maintenance chart The tool changer and tool attachment must be maintained regularly to ensure proper function. The specified intervals are approximate and valid under normal conditions. Under extreme conditions, such as dirty environments or extreme robot movements, the intervals should be shortened. -
Page 30: Recommended Tools For Maintenance
4.1.2 Recommended tools for maintenance Tools Applications Complete set of Allen keys For dismounting and mounting. Pair of pliers For dismounting the signal pins. Screw driver For removing the air sealings. Torque wrench For all socket head cap screws 4.1.3 Wear parts Wear parts should be replaced before considerable damage occurs. -
Page 31: Activities And Intervals On Tool Attachment
4.1.5 Activities and intervals on tool attachment Equipment Maintenance Interval Description activity Tool attachment Inspection 2 weeks Visual inspection of tool attachment (see section 4.2.2). Tool attachment Cleaning 1 month Cleaning of tool attachment, interval depending on the environment (see section 4.3.2). Grooves Cleaning 1 month... -
Page 32: Cleaning
4.3 Cleaning 4.3.1 Cleaning and lubrication of tool changer Action Note Clean locking balls Wipe the locking balls with a cloth. Check locking balls Check each ball to make sure it moves freely. Additional cleaning may be necessary to free any balls stuck in place. -
Page 33: Cleaning Of Tool Attachment
4.3.2 Cleaning of tool attachment Action Note Clean grooves Wipe the grooves for the locking balls with a cloth. Clean contact surfaces (TA250-8E only) Clean the signal contact surface with a cloth. Clean contact surfaces of air sealings Wipe the contact surfaces of the air sealings with a cloth. -
Page 34: Replacement Of Tool Changer
4.4 Replacement of tool changer Action Note Safety Read the safety section (1.1). Dismount tool Leave tool, with tool attachment mounted, in tool stand. Service position Place the robot in service position. NOTE! The tool change function shall be in locked position. Power off Switch the power off and lock the circuit breaker. -
Page 35: Replacement Of Wear Parts
4.5 Replacement of wear parts 4.5.1 Replacement of air sealings Action Note Remove air sealings Remove the air sealings with a screw driver. NOTE! There are totally 8 air sealings. Clean sealing holes Wipe clean the sealing holes. Remove all remaining parts of the sealings. -
Page 36: Replacement Of O-Ring
We recommend a complete service on tool changers to be carried out every 5 years. This will ensure proper function and increase the lifespan of the tool changer considerably. We further recommend that the maintenance shall be carried out by qualified RSP personnel. Please contact us for a quotation. -
Page 37: Spare Parts
5 SPARE PARTS 5.1 Part list for tool changer P6411 and P6412 Item Description Part number Wear part Securing screw 21212519-507 Air sealings 63550006-462 O-ring I0257 Looking ball I0280 X-ring I0282 O-ring I0283 O-ring I0228 X-ring I0061 Signal pin (TC250-8E only) I0042 O-ring I0298... -
Page 38: Part List For Tool Attachment P6417 And P6418
5.2 Part list for tool attachment P6417 and P6418 Item Description Part number Wear part Connector (TA250-8E only) A0196-035 Connection plate (TA250-8E only) P6476 Screw MFT M3x16 5.3 Part list for tool attachment P6431 Item Description Part number Wear part Free end cable I0782 Connection plate... -
Page 39: Part List For Square Tool Attachment P6474 And P6473
5.4 Part list for square tool attachment P6474 and P6473 Item Description Part number Wear part Connection plate (TA250-8E only) AO178-473 O-ring I0298 O-ring I0173 Screw MFX M3x8 Screw MC6S M6x25 M0619-1 ver 2.6... -
Page 40: Disposal And Recycling
6 DISPOSAL AND RECYCLING Taking care of spent equipment Used equipment must be taken care of in an environmentally-friendly way. When disposed of, a major share of the material, or its energy content, can be recycled. The quantities possible to recycle vary depending on technical resources and practises in respective country. - Page 41 M0619-1 ver 2.6...
- Page 42 M0619-1 ver. 2.6...
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