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C1.9 PLUS Ultrasound System Service Manual...
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P02287-03 01/2003 Copyright 2003 by SonoSite, Inc. All rights reserved. Printed in the USA. C1.9 PLUS Ultrasound System Service Manual...
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Non-SonoSite product names may be trademarks or registered trademarks of their respective owners. SonoSite products may be covered by one or more of the following U.S. patents: 4454884, 4462408, 4469106, 4474184, 4475376, 4515017, 4534357, 4542653, 4543960, 4552607, 4561807, 4566035, 4567895, 4581636, 4591355, 4603702, (4607642), 4644795, 4670339, 4773140, 4817618,...
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C1.9 PLUS Ultrasound System Service Manual...
Table of Contents Introduction HAPTER About the System ..............1 Audience ...................2 Conventions Used in This Manual..........2 About the System Software ............2 Software Licensing ..............3 Safety HAPTER Electrical Safety ................5 2.1.1 Equipment Protection ............7 Battery Safety................8 Biological Safety...............9 Labeling Symbols ..............9 System Overview HAPTER Theory of Operation..............11...
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4.6.1.1 Displaying the System Information Screen ....28 Checking and Charging the Battery........28 Cleaning and Disinfecting HAPTER Universal Precautions .............31 Receipt of Suspected Contaminated Materials .......31 Recommended Disinfectants ..........32 Troubleshooting HAPTER System and Subsystem Diagnosis...........33 System Repair .................33 Test Equipment ...............33 C1.9 PLUS Ultrasound System Service Manual...
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Failures..................34 6.4.1 Display................34 6.4.2 Control Panel..............34 6.4.3 Trackball................34 6.4.4 Main PCBA ..............34 6.4.5 Clearing the Main PCBA Failure ........35 6.4.6 Battery ................35 Replacement Procedures HAPTER Display Subassembly Replacement ........43 7.1.1 Required Parts ..............43 7.1.2 Required Tools and Materials ..........43 7.1.3 Removing the Display Subassembly ........44 7.1.4 Replacing the Display Subassembly ........46...
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8.5.9 Printer ................71 8.5.10 Battery Charging ..............71 8.5.11 Video Output ..............71 Returning Products to SonoSite ..........72 8.6.1 Contacting SonoSite Technical Support ......72 8.6.2 Shipping Instructions............72 Parts List PPENDIX Service Event Report PPENDIX Index viii C1.9 PLUS Ultrasound System Service Manual...
Introduction HAPTER Before servicing the SonoSite ultrasound system, please read the information in this manual. This text applies to SonoSite ultrasound system products manufactured after April 27, 2001. Please find service information about products manufactured before April 27, 2001 in C1.51 Ultrasound System Service Manual (P00715) and C1.75 Ultrasound System Service Manual (P01118).
Use of peripherals is covered in the manufacturers’ instructions, which accompany each peripheral. System setup instructions for the use of peripherals are covered in Chapter 3 in the SonoSite Ultasound System User Guide.
Chapter 4.5, Upgrading the System Software, on page 25. Software Licensing Use of the software that you receive from SonoSite is controlled by a license key. A license key is a number sequence containing exactly 12 decimal digits. License keys are obtained from SonoSite or from its authorized representatives. You must obtain one key for each system that will use the new software.
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Safety HAPTER Please read this information before using the SonoSite ultrasound system. It applies to the ultrasound system, transducers, accessories, and peripherals. A WARNING describes precautions necessary to prevent injury or loss of life. A CAUTION describes precautions necessary to protect the products.
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SonoSite on battery power only. Do not connect these products to AC mains power when using the system to scan or diagnose a patient/subject. Contact SonoSite or your local representative for a list of the commercial grade peripherals available from or recommended by SonoSite.
Do not use the system if an error message appears on the image display: note the error code; call SonoSite or your local representative; turn off the system by pressing and holding the power switch until the system powers down.
If the battery emits an odor or heat, is deformed or discolored, or in any way appears abnormal during use, recharging or storage, immediately remove it and stop using it. If you have any questions about the battery, consult SonoSite or your local representative.
Perform ultrasound procedures prudently. Use the ALARA (as low as reasonably achievable) principle. SonoSite does not currently recommend a specific brand of acoustic standoff. Labeling Symbols Labeling symbols for SonoSite products can be found in the user guide for each product. Chapter 2: Safety...
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System Overview HAPTER Theory of Operation The SonoSite ultrasound system has seven major functional groups: the transducer, the acquisition subsystem, the processing subsystem, the display subsystem, the control subsystem, the user interface subsystem, and the power subsystem. Figure 3.1 shows how these functions interact.
The form factor is the device’s physical attributes: buttons, location and grouping of buttons and the device size, shape, and weight. Dedicated controls, or often-used features, are grouped according to user workflow. C1.9 PLUS Ultrasound System Service Manual...
Upon detecting a fault, the system disables the pulser supply, and signals an error to the control subsystem. The power subsystem includes the battery pack and the battery charging electronics. Components The SonoSite system components are identified in Chapter 1, section 1.2. Chapter 3: System Overview 13...
LCD contrast control menu select controls Menu, Depth, and Zoom print key trackball cine arrow keys and Freeze key Patient mode controls battery release Figure 3.2 SonoSite Ultrasound System Controls C1.9 PLUS Ultrasound System Service Manual...
Accessories For information about accessories and other SonoSite products, refer to the user guide for each product. 3.4.1 Battery Pack CAUTIONS: Use only the specified SonoSite battery pack. For battery safety notes, see Chapter 2, Safety, on page 5. The system can be powered from either a battery pack or external power.
External System Connections Table 3.3 External System Connections NUMBER FEATURE DC line voltage connector I/O connector Print control connector for a recommended printer Video out connector for a recommended VCR, printer, or external video monitor C1.9 PLUS Ultrasound System Service Manual...
CAUTION: Use only the specified SonoSite power adapter. A universal power adapter (50–60 Hz, 100–240 V ac) can power the SonoSite system. When the system is plugged into a wall outlet, the battery pack recharges. Recharging a battery which is not fully discharged will not decrease battery life.
Environmental Conditions and Test Procedures for Airborne Equipment, Section 21.0 Emission of Radio Frequency Energy, Category B. 3.7.4 Meets ECG Standard AAMI EC53:1995, Association for the Advancement of Medical Instrumentation, ECG Cables and Lead Wires. C1.9 PLUS Ultrasound System Service Manual...
CRITICAL TEST FUNCTION - Skipping the functional tests in this procedure could adversely affect safety or effectiveness of the system. Operation of the SonoSite ultrasound system can be found in the user guide provided with each system. Connecting and Removing Transducers The system comes with one or more transducers.
It also prevents accidentally turning the system off during an exam. The first time you turn on the system, set the date and time. See the SonoSite Ultrasound System User Guide. CAUTION: Do not use the system if an error message appears on the image display.
To turn off power: 1. Press and hold the Power switch. You will hear the system emit two sets of “high-low” beeps. The system powers off after the second set of beeps. 2. Release the Power switch. To wake up the system: •...
Figure 4.3 System Connections Table 4.1 System Connections NUMBER FEATURE DC line voltage connector I/O connector Print control connector for a recommended printer Video out connector for a recommended VCR, printer, or external video monitor C1.9 PLUS Ultrasound System Service Manual...
Upgrading the System Software Transducers that you receive from SonoSite may contain either required or optional upgrades to the system software that resides on your SonoSite system. Whenever you connect a transducer to a SonoSite system, the system communicates with the transducer to determine if it contains software that would upgrade the system.
The following section explains how to license your software. Obtaining A License Key A license key is required to update your SonoSite system. To obtain a license key, do one of the following: If you encounter difficulty with the system, use the information in this chapter to help correct the problem.
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12 digits (for example, 123348990552) with no other characters or punctuation. Note: If after confirming correct entry of the license key, you are still unable to license your system, call SonoSite technical support. USA/Canada customers call 1-877-657-8118. International customers call your local representative or 1-425-951-1330.
A solid white battery icon indicates approximately 10 minutes of battery life remaining. A flashing white battery icon indicates approximately 2 minutes of battery life remaining. C1.9 PLUS Ultrasound System Service Manual...
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The system will operate on a fully-charged battery for 1.5 to 4 hours, depending upon use. Ensure the battery is charged at all times to provide the longest possible battery operation. You can set the sleep delay and power delay to prolong battery life.
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Cleaning and Disinfecting HAPTER Universal Precautions SonoSite recommends that personnel who have regular exposure to medical devices returned for service practice “universal precautions.” Universal precautions are an approach to infection control. Those servicing this product should follow the prescribed standards for their area.
SonoSite technical support or your local representative. For information about a specific product, call the product manufacturer. Recommended Disinfectants For a list of disinfectants recommended for use on the SonoSite ultrasound system and transducers, see the SonoSite Ultrasound System User Guide. C1.9 PLUS Ultrasound System Service Manual...
Troubleshooting HAPTER System and Subsystem Diagnosis This section covers basic diagnostic and troubleshooting procedures you may need if the system does not operate properly. To diagnose system failures, consult Table 6.1 and the referenced diagnostic figures that follow. Table 6.1 Troubleshooting Subassemblies and Diagnostic Figures SUBASSEMBLIES DIAGNOSTIC FIGURES Display...
The main PCBA can present symptoms that may be difficult to assess. Main PCBA failures result in “assert codes” that are output to the display. Note these assert codes and contact SonoSite technical support, per Appendix B, Service Event Report, on page 85, to clarify the failure.
6.4.5 Clearing the Main PCBA Failure After the assert code has been recorded, power down the system. 1. Press the Power switch on the system until the power turns off (approximately 5–10 seconds). 2. Turn the power back on to check if the fault cleared or if the condition remains. If the condition cleared, you may use the system.
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Monitor Ext. Replace Monitor Main PCBA Corrected? Replace Display Return System to SonoSite Replace Perform Corrected? Control Panel Corrected? Image Quality Tests Perform Perform Image Quality Image Quality Tests Tests Figure 6.2 Display Diagnosis C1.9 PLUS Ultrasound System Service Manual...
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Replace Correct External Monitor? Replace Connect Monitor Corrected? Main PCBA Cable Replace Cable Stop Corrected? Stop Corrected? Stop Replace Main PCBA Return Return System to Monitor to Corrected? Stop SonoSite SonoSite Figure 6.3 External Monitor Diagnosis Chapter 6: Troubleshooting 37...
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LED Burned Out? Key Not Working? Replace Control Panel Replace Corrected? Main PCBA Return Corrected? System to SonoSite Stop Perform Image Quality Tests Figure 6.4 Control Panel Diagnosis C1.9 PLUS Ultrasound System Service Manual...
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Trackball Movement Erratic? Trackball Doesn't Move Cursor? Keybd. Clean Corrected? Stop Trackball Replace Corrected? Stop Trackball Replace Control Panel Corrected? Stop Replace Corrected? Stop Main PCB Return System to SonoSite Figure 6.5 Trackball Diagnosis Chapter 6: Troubleshooting 39...
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Replace Replace Main PCB Main PCB Perform Perform Image Quality Image Quality Tests And Tests And Corrected? Corrected? Verify AC Verify AC Power Power Operation Operation Return System To SonoSite Figure 6.6 System Diagnosis C1.9 PLUS Ultrasound System Service Manual...
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No Indication of Power When You Press the ON Button? Did You Hear Two Beeps When You No Problem Pressed the Power Found Button? Is There A Video Display? First Remove Replace Is Battery Battery And Working? Battery and Fully Inserted? Then Connect Try Again AC Power...
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Replacement Procedures HAPTER Display Subassembly Replacement Note: Consult Chapter 6, Troubleshooting, on page before making any repairs. 7.1.1 Required Parts Service Assembly, Display, C1.9 (P02081) Service Assembly, Display, C1.9 Japanese (P02545) The Display Assembly does not include a label. One of the following labels must be ordered and installed on the display.
5. Carefully disconnect the 100-pin flex circuit from the bottom module. 6. Disconnect the Display Subassembly Wire Harness and unlatch two flex circuits connectors from the Control Panel Subassembly (Figure 7.2). 7. Set the Control Panel Subassembly aside. C1.9 PLUS Ultrasound System Service Manual...
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100-pin flex circuit Anti-static mat 40-pin flex circuit 40-pin flex circuit Figure 7.2 Disconnecting the Display Wire Harness and Flex Circuits Chapter 7: Replacement Procedures 45...
1. Carefully guide the ends of the replacement display wire harness and two 40-pin flex circuits through the slot in the top housing (Figure 7.4). Display Wire Harness 40-pin flex circuits (2) Figure 7.4 Replacing the Top Housing C1.9 PLUS Ultrasound System Service Manual...
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2. Secure the four screws on the replacement Display Subassembly hinges to the top housing with a #1 Phillips screwdriver (Figure 7.3). Torque screws to 6.1 in./lb. (0.7 newton meter). 3. Place the Control Panel Subassembly onto the Display Subassembly. 4.
An anti-static mat • A wrist grounding strap CAUTION: Always use correct ESD procedures. ESD damage is cumulative and may not be noticeable at first. Initial ESD symptoms may be slightly degraded performance or image quality. C1.9 PLUS Ultrasound System Service Manual...
7.2.3 Removing the Control Panel Subassembly 1. Press the battery release on the lower right side of the system to remove the system battery. 2. Remove the two screws in the battery compartment with a #1 Phillips screwdriver; this releases the Control Panel Subassembly from the top housing (Figure 7.6).
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100-pin flex circuit Anti-static mat Display Wire Harness 40-pin flex circuits (2) Figure 7.7 Disconnecting the Control Panel Subassembly C1.9 PLUS Ultrasound System Service Manual...
7.2.4 Replacing the Control Panel Subassembly 1. Place the Control Panel Subassembly onto the Display Subassembly. 2. Install the wire harness and the two 40-pin flex circuits. 3. Replace the 100-pin flex circuit on the bottom module (Figure 7.7). 4. Carefully replace the Control Panel Subassembly by inserting the tabs on the top of the assembly into the slots.
8. Remove the trackball retaining ring. Carefully insert the tip of a blunt punch into the indent and turn the trackball retaining ring slightly counterclockwise. This releases the ring and allows you to remove it (Figure 7.9). C1.9 PLUS Ultrasound System Service Manual...
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Trackball retaining ring Figure 7.9 Removing the Trackball Retaining Ring 9. Remove the ball. 10. Disconnect the trackball wire harness from the Control Panel Subassembly. 11. Remove the foam backing from the Trackball to expose the four screws connecting the Trackball to the Control Panel Subassembly (Figure 7.10). Foam backing Figure 7.10 Removing the Foam Backing...
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Trackball to drop off of the Control Panel Subassembly, to prevent losing the Trackball parts (Figure 7.12). 14. Remove the Trackball and note the location of its components. Trackball Trackball Wire Harness Figure 7.12 Removing the Trackball C1.9 PLUS Ultrasound System Service Manual...
7.3.4 Replacing the Trackball 1. Remove the four screws that hold the top cover on the new Trackball using a #1 Phillips screwdriver. Discard the cover and screws. Be careful not to tip the Trackball and spill the Trackball parts (Figure 7.12). 2.
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(2) Figure 7.16 Installing the Display Wire Harness and Flex Circuits 11. Carefully replace the Control Panel Subassembly by inserting the tabs on the top of the Control Panel Subassembly into the slots. C1.9 PLUS Ultrasound System Service Manual...
12. Set the Control Panel Subassembly in place and replace the two screws inside the battery compartment (Figure 7.17). Torque the screws to 7.1 in./lb. (0.8 newton meter). Screws (2) Battery compartment Figure 7.17 Replacing the Control Panel 13. Place the battery in the battery compartment. 14.
4. Carefully separate the bottom housing from the top housing; do not damage the 100-pin flex circuit that connects the two. 5. Disconnect the 100-pin flex circuit from the Main PCBA Subassembly. 6. Remove the bottom housing that holds the Main PCBA Subassembly. C1.9 PLUS Ultrasound System Service Manual...
7. Remove the four screws that connect the Main PCBA Subassembly to the bottom housing using a #1 Phillips screwdriver (Figure 7.19). Screws (4) 40-pin flex Figure 7.19 Removing the Main PCBA Subassembly from the Bottom Housing 8. Carefully disconnect the 40-pin flex circuit that connects the Main PCBA Subassembly to the Dock Interface PCBA (located under the Main PCBA).
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4. Carefully set the top housing onto the bottom housing, connecting the 100-pin flex circuit as it moves into position (Figure 7.22). Screws (4) Figure 7.21 Securing the Main PCBA to the Bottom Housing C1.9 PLUS Ultrasound System Service Manual...
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Main PCBA 100-pin flex circuit Top housing Figure 7.22 Setting the Top Housing Onto the Bottom Housing Chapter 7: Replacement Procedures 61...
Chapter 8, Performance Tests, on page 65. Transducers The transducers have no user-serviceable parts; return transducers to SonoSite for exchange. AC Power Adapter The AC power adapter has no user-serviceable parts. Return power adapters to SonoSite for exchange. C1.9 PLUS Ultrasound System Service Manual...
OEM Peripherals If you need assistance to locate a nearby service center, contact SonoSite technical support. 7.7.1 External Monitor (Sony) To return a failed display, contact the Sony Service Center at 714-220-9100. For service, ship the display to the original OEM or send Sony displays to the following...
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Verify that all controls operate smoothly over their full range and that the system responds properly. • To obtain 2D images, SonoSite recommends using the RMI 413A Soft Tissue Phantom or, the RMI 403 GS Multipurpose Phantom. Any equivalent Phantom is acceptable.
2. Verify that the cystic structure at the focal zone is clearly differentiated from the surrounding tissue and is echo-free, while solid tissue, with numerous echo sources, appears solid. C1.9 PLUS Ultrasound System Service Manual...
(If the caliper line setup is on, then a dotted line connects the two calipers. See the SonoSite Ultrasound System User Guide, if necessary.) The first caliper in the menu is active by default.
4. Image the vessel using a Doppler phantom. Verify that as the gain controls increase and decrease, Doppler echo intensity increases and decreases to correspond. Verify that no flow exists outside the vessel. 5. Save a CPD image by pressing Freeze and then Save. C1.9 PLUS Ultrasound System Service Manual...
8.5.2 PowerMap DCPD To test PowerMap DCPD: Note: Use the RMI 425 Doppler Phantom or the RMI 1425A Doppler Phantom. 1. Set up the system per section 8.5.1 for CPD mode. 2. Press the 8 key while in CPD mode for PowerMap DCPD. A Region of Interest (ROI) box is displayed on top of the 2D grayscale.
3. Set the ECG amplitude to 0.5 mV and verify the trace stabilizes and shows the appropriate waveform. 4. Set the ECG amplitude to 2.0 mV and verify the trace stabilizes and shows the appropriate waveform. 5. Save an ECG image. C1.9 PLUS Ultrasound System Service Manual...
8.5.7 Image Quality Verification Test To test the image quality: • Products with replaced subassemblies, or products that have been disassembled otherwise, must undergo an Image Quality Verification Test. • The Image Quality Verification Test should be performed after completing (successfully) Section 8.3, Setting Up Performance Tests, on page 66 and Section 8.5.1, CPD, on page 68.
Chapter 6, Troubleshooting, on page for troubleshooting procedures. Returning Products to SonoSite 8.6.1 Contacting SonoSite Technical Support For technical support of any SonoSite product, do one of the following: • U.S. and Canadian customers, call 1-877-657-8118. • International customers, call +425-951-1330.
PPENDIX This section contains a list of field-replaceable parts. Replacement Parts List The following tables contain all the replaceable parts for the SonoSite ultrasound system. All quantities are one unless otherwise noted. Ordering Replacement Parts To order parts, contact SonoSite Technical Support as indicated in Chapter 8.6, Returning Products to SonoSite, on page 72.
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Note: The following parts are available for purchase separately. P01213 Flex circuit, Display P00806 Knob, TGC Assembly P00457 Label, SonoSite logo P00343 Hinge, Display P00518 Screw, k30x14, cross recess panhead, tf P00340 Lens, display P00611 Assembly, flex circuit, frame P02362 LCD 5” C1.9 PLUS Ultrasound System Service Manual...
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Control Panel Table A.2 Control Panel FIND PART DESCRIPTION NUMBER NUMBER P02082 Service Assembly, Control Panel C1.9, English P02083 Service Assembly, Control Panel C1.9, French P02084 Service Assembly, Control Panel C1.9, German P02085 Service Assembly, Control Panel C1.9, Italian P02086 Service Assembly, Control Panel C1.9, Portuguese P02087 Service Assembly, Control Panel C1.9, Spanish...
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Trackball Table A.3 Trackball FIND PART DESCRIPTION NUMBER NUMBER P02088 Service Assembly, trackball Note: The following parts are available for purchase separately. P00093 Retaining ring P00725 Screw, k25x16, cross recess panhead C1.9 PLUS Ultrasound System Service Manual...
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Main PCBA For replacement procedures, see Chapter 7.4, Main PCBA Subassembly Replacement, on page 57. Appendix A: Parts List 77...
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P00646 Spring, thrust plate,.047 wire P00351 Nest frame assembly, cast P01904 Speaker assembly P03482 Service assembly, PCB C1.9 Main Please provide system serial number, language, and system model (SonoHeart PLUS or 180PLUS) when ordering C1.9 PLUS Ultrasound System Service Manual...
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Power Supply and Power Cable Table A.5 Power Supply and Power Cable FIND PART DESCRIPTION NUMBER NUMBER P00538 Power supply, 85-264 V ac, 50-60 HZ, 16 V, 45 W P00848 Power cable, North America P00849 Power cable, Australian P00850 Power cable, UK/Ireland P00851 Power cable, India/South Africa P00852...
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Accessory Cables C1.9 PLUS Ultrasound System Service Manual...
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Table A.6 Accessory Cables INDEX PART DESCRIPTION NUMBER NUMBER P01314 Cable, BNC/BNC video, 3.5 ft. P01111 Cable, RCA/RCA video P02046 Cable, serial, PC Direct P01167 Cable, RCA/stereo P00536 Cable, RCA/BNC video P01592 Cable, ECG P02223 ECG patient lead assembly P00762 Cable, printer control, 1 ft.
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Table A.7 Additional Spare Parts, Continued INDEX PART DESCRIPTION NUMBER NUMBER P00358 Retainer, slide P00359 Pivot, slide P00107 Contact, dock interface clip (not shown) P00113 Enclosure, top, UI (not shown) Appendix A: Parts List 83...
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C1.9 PLUS Ultrasound System Service Manual...
The Service Event Report provides information about product failures to the manufacturer and to authorized service facilities, which provide approved warranty services for SonoSite products. For all repairs completed, complete the form and return a copy of it to the following address: SonoSite, Inc.
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Lot Number Rev Replaced By Tests Performed (attach test data) Test: Test: Performed By: Performed By: Result: Pass Fail Result: Pass Fail Attach additional sheets as required Page ____ of ____ F00019 Rev B C1.9 PLUS Ultrasound System Service Manual...
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