Related Manuals for CHESTER Conquest Super Mill
Summary of Contents for CHESTER Conquest Super Mill
- Page 1 Conquest Super Mill Instruction Manual Chester UK Ltd Clwyd Close Hawarden Industrial Park Hawarden Chester CH5 3PZ Tel: 01244 531631 sales@chestermachinetools.com www.chestermachinetools.com...
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Page 2: Table Of Contents
Contents Specification Machine Specification Machine Installation Fundamental Location of the Machine Preparation before Operation Prevention and Maintenance Prevention and Maintenance Maintenance of the Cutter and Taper Shank Mechanics Lubrication Machine Structure External Features Assembly and Parts Mechanism Adjustment Installation and Removal of the Taper Shank Travel Adjustment Adjust Tip Angle of Head Operation and Notices for Use... - Page 3 Some Safety Features of this Machine Purpose of this Machine: This machine has been designed for drilling, deep milling and face milling of small workpieces with a size limit of 300mm x 200mm x 200mm. If the operator intends to use this machine beyond its design, please contact the manufacturer or dealer before starting the operation The Following Should be Obeyed before Operating Do not operate this machine before reading this manual thoroughly.
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Page 4: Specification
1. Specifications This is a mini vertical milling machine with multiple functions to be able to either face mill or drill etc. As such there are various sizes and types of cutting tools available for this machine that are easy to purchase, these can ensure that you work more accurately and efficiently as you change the cutter upon your work demands. -
Page 5: Machine Installation
2. Machine Installation 2.1 Fundamental Location of the Machine This machine should be fixed on to the worktable with four hexagon bolts. Please install the machine in a suitable location in order to ensure the precision if the machine. Selecting a Suitable Location for Installing the Machine 1. -
Page 6: Prevention And Maintenance
3. Maintenance and repair should be done on a regular basis. If the machine starts to operate unusually, stop and investigate. 4. If the fault on the machine is beyond your own ability to repair, contact Chester UK or a local service engineer. -
Page 7: Mechanics Lubrication
3.3 Mechanics Lubrication In order to ensure the precision of the machine it would be well advised to lubricate all the moving parts. The following parts on the machine need the following applied to ensure lubrication: USE LUBRICATING OIL USE LUBRICATING GREASE 1. -
Page 8: Machine Structure
4. Machine Structure 4.1 External Feature: A. Motor B. Headstock housing & spindle C. Chuck D. Longitudinal feed handle wheel E. Working table F. Saddle G. Cross feed hand wheel H. Base I. Connecting strut J. Controller K. Fuselage L. Limit block M. -
Page 9: Assembly And Parts
4.2 Assembly and Parts LONGITUDINAL (Y) AXIS, CROSS (X) AXIS... - Page 10 VERTICAL (Z) AXIS...
- Page 11 SPINDLE & GEAR BOX...
- Page 12 PARTS LIST ITEM No. DECRIPTION Q'TY ITEM No. DECRIPTION Q'TY 241-S-1 Base 241-S-38 Cap screw M6 X 25 241-S-2 X-axis feeding screw 241-S-39 Fuselage seat 241-S-2-1 Key 4 X 16 241-S-39-1 Shaft 241-S-3 Spring 241-S-39-2 Key 8 X 12 241-S-4 Graduated collar 241-S-40-1 Washer 10 241-S-5...
- Page 13 ITEM No. DECRIPTION Q'TY ITEM No. DECRIPTION Q'TY 241-S-74 Pitman shaft 241-S-114 Double round head key 4 X 4 X 45 1 241-S-115 Internal ring Ǿ 12 241-S-75 Cap screw M6 X 20 241-S-76 241-S-116 Connecting block Spacing ring 241-S-77 Cushioning cylinder 241-S-117 Small shaft 241-S-78...
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Page 14: Mechanism Adjustment
5. Mechanism Adjustment 5.1 Installation and Removal of the Taper Shank Installation 1. Turn off the main power source before you replace the cutter. 2. Pull out the protective cover (a). 3. Wipe the spindle sleeve and taper shank. 4. Put the taper shank (g) into the spindle sleeve. The cutter should be matted with an oil cloth. 5. -
Page 15: Travel Adjustment
5.2 Travel Adjustment Using the limit block can control the travelling of the spindle box. 1. Loosen the handle (a) at the side of the limit block. 2. Adjust the limit block (b) in position. 3. Tighten the handle. 4. Travel position can refer to the ruler on the fuselage rotary. 5.3 Adjust Tip Angle of Head 1. -
Page 16: Operation And Notices For Use
6. Operation and Notices for Use 6.1 Method of Operation Drilling or Deep Milling 1. Referring to pages 15 & 16, replacement of the chuck and tool. Adjust appropriately and tighten. 2. Select a speed at which to operate the machine. (NB: When engaging the spindle don’t change the high / low speed!) 3. -
Page 17: Operation Safety Notes
2. The wearing of loose clothing whilst working on the machine is not recommended. 3. Attach the appropriate cutter and tighten. 4. The Chester Conquest Mill will not operate safely if you attempt the following: a. The depth of the cut is too deep. -
Page 18: General Safety Instructions
7. General Safety Instructions Warning! When using electric tools basic safety precautions should always be adhered to. This will help to reduce accidents whilst working on the machine. Below is a brief guide: 1. Keep your area clean. - Cluttered areas increase the risk of an accident. 2. - Page 19 23. Have your tool repaired by a qualified person. - This electric tool is in accordance with the relevant safety requirements. Repairs should only be carried out by Chester UK or a qualified engineer / electrician, using original spare parts.
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Page 20: Power Connections And Electrical Drawings
8. Power Connections and Electrical Drawings Power Connection/Disconnection & Operation 1. The connection, disconnection and grounding, is carried through the plug and equipped on the machine. For safety reasons, don’t exchange the type of plug for any other. 2. For the protection of the control device, we recommend the operator to supply a fuse with the current rating and total length between the fuse and the connection terminal shall be according to the following chart (see below). - Page 21 Switch on the machine by gently turning the Variable Speed Control knob (‘D’) clockwise. You will hear a click as the power to the motor is turned on, but the spindle will not rotate until the knob is turned clockwise a little bit more. The speed will increase progressively; with the more the switch is turned.
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Page 22: Electrical Circuit Diagram
8.2 Electrical Circuit Diagram 220V ~ 240V... - Page 23 105V ~ 115V...
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