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Summary of Contents for CHESTER Super Lux Mill
- Page 1 Super Lux Mill Operation Manual Chester UK Ltd Clwyd Close Hawarden Industrial Park Hawarden Chester CH5 3PZ Tel: 01244 531631 sales@chestermachinetools.com www.chestermachinetools.com...
- Page 2 Warning: Failure to follow these rules may result in serious personal injury! As with all machine there are certain hazards involved with the operation and use of the machine. Using the machine with respect and caution will considerably lessen the possibility of personal injury, if normal safety procedures are overlooked or ignored, the operator could be injured or the machine may be damaged.
- Page 3 injuries to the operator or damage to the machine. 17. Make sure the power switch is in the off position before plugging in the power supply. 18. Never stand on the machine, the machine could tip over or injuries can be caused if the cutting tool is contacted.
- Page 4 Specification Max. drilling capacity 32mm Max. face milling capacity 80mm Max. end milling capacity 32mm Table size 240 x 800mm Cross travel 190mm Longitudinal travel 560mm Spindle taper Spindle stroke 120mm T-slot size 14mm Spindle speeds 96-1600rpm Headstock tilt ±90º Motor 1kW (1.5hp) Net weight...
- Page 5 Fig.1 Speed change The main driving route of the machine is as follows: Motor – three groups of gears – splined sleeve – spindle, when using a motor with 1400rpm as power, six spindle speeds from 120rpm to 1970rpm can be achieved by shifting the position of the sliding gears. Make sure that the spindle has come to a complete stop before changing the spindle speeds, turn off the power and turn the speed change handle to the required position.
- Page 6 Cleaning 1. This machine has been coated with a heavy grease to protect it when it is delivered, this coating should be completely removed before operating the machine. Commercial degreaser, kerosene or similar solvent may be used to remove the grease from the machine but avoid getting solvent on belts or other rubber parts.
- Page 7 Precaution for operation Check all parts for proper condition before operation; if normal safety precautions are noticed carefully, this machine can provide you with standing of accurate service. 1. Before operation a) Fill the lubricant. b) In order to keep the accurate precision, the table must be free from dust and oil deposits.
- Page 8 C) Lock the rack sleeve at the desired height with fixed bolt. Fig.3 Quill returns spring adjustment Spring tension for return of spindle, after hole drilling, has been pre-set at the factory. No further adjustment should be attempted unless absolutely necessary. Adjustment will probably be required if a multiple spindle drilling or tapping head is used.
- Page 9 Fig.4 To change tool 1. Removing face mill or drill chuck arbor. Loosen the arbor bolt at the top of the spindle shaft approximately 2 turns with a wrench. Rap the top of the arbor bolt with a mallet. After taper has been broken loose, holding chuck arbor on hand and turn detach the arbor bolt with the other hand.
- Page 10 Electric system...
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Page 11: Troubleshooting
Trouble Shooting Problem Cause Solution • Motor out-of-balance • Balance or replace problem motor Excessive vibration • Bad Motor • Replace motor • Over feeding • Reduce feed rate • Dull drill • Sharpen drill • Motor not building up or •... - Page 13 Head Body lock nut separating ring 81 arbor bolt cover base lock washer worm shaft 82 arbor bolt cover ball bearing worm cover 83 cap 3(1) washer screw retaining ring sleeve screw ball bearing fixed bolt graduation plate gear scale-board handle wheel screw 47(1) screw...
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Page 14: Base Parts
BASE PARTS... - Page 15 Base Parts NAME NAME Base Lock handle Screw Screw Guide screw nut Stop lump Protect board Gib screw nut Ball bearing Bolt Guide screw support Gib strip Oil cup Screw Right support Screw Guide screw nut Graduation plate Guide screw Screw Table Ladder-shaped nut...
- Page 16 Column and support...
- Page 17 Column and support parts NAME NAME Protect board slice Gear Bolt Ball bearing Protect board Retainer ring Bolt Protect board fixed Guide screw Column Column nut Gear shaft Antirust plate Ball bearing Screw Head raise bracket Oil cup Washer Screw Washer Toruise and lower Bolt...
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