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Terex Genie TMZ-34/19 Quick Start Manual

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Section 4 • Repair Procedures
Ground Controls
TMZ-34 models manufactured in the 1998 and
1999 model years (from serial number T3498-001
to T3499-769) were originally equipped with
ground controls boxes containing three printed
circuit boards. Machine functions are activated
using push buttons on the exterior of the box.
Beginning with the 2000 model year (from serial
number T3400-001 to date), the ground control box
was changed to a two-board configuration. The
push buttons used to activate machine functions
on earlier models were replaced with a membrane
overlay decal, mounted on the exterior of the box.
a
D7
VOLTAGE
REGULATOR
f
From serial number T3498-001 to T3499-769
a
voltage regulator D7
b
CPU circuit board U17
c
connector circuit board U21
d
key switch KS1
e
Emergency Stop button P2
f
key pad circuit board U15
4 - 20
c
b
N.O.
KS1
P1
KEY
N.C.
EMERGENCY
N.O.
SWITCH
STOP
e
d
TMZ-34/19
a
c
b
SW25A
SW25
DIP SWITCH
DIP SWITCH
D7
P1
VOLTAGE
EMERGENCY
REGULATOR
STOP
g
f
From serial number T3400-001 to date
a
DIP switch SW25A
b
DIP switch SW25
c
connector circuit board U21
d
key switch KS1
e
CPU/display circuit board U22
f
voltage regulator D7
g
Emergency Stop button P2
June 2005
REV C
KS1
KEY
SWITCH
e
d
Part No. 52075

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Summary of Contents for Terex Genie TMZ-34/19

  • Page 1 Section 4 • Repair Procedures June 2005 Ground Controls REV C TMZ-34 models manufactured in the 1998 and 1999 model years (from serial number T3498-001 to T3499-769) were originally equipped with ground controls boxes containing three printed circuit boards. Machine functions are activated using push buttons on the exterior of the box.
  • Page 2: Ground Controls

    June 2005 Section 4 • Repair Procedures REV C GROUND CONTROLS 2 Remove the four lid retaining fasteners from the ground control box. Open the lid. Ground Control Keypad 3 Tag and disconnect the ribbon cables from the Circuit Board ground control circuit board.
  • Page 3: Cpu Circuit Board

    Section 4 • Repair Procedures June 2005 GROUND CONTROLS REV C CPU Circuit Board Connector Circuit Board The CPU circuit board controls all machine The connector circuit board connects the wire functions. harness to the CPU circuit board using several cables.
  • Page 4: Software Configuration

    June 2005 Section 4 • Repair Procedures REV C GROUND CONTROLS How to Determine Software Configuration the DIP Switch Configuration A diagnostic display was TMZ-34 models manufactured in the 1998 and incorporated into the ground 1999 model years (from serial number T3498-001 controls after serial number to T3499-769) were originally equipped with T3402-115.
  • Page 5: Dip Switch Legend

    Section 4 • Repair Procedures June 2005 GROUND CONTROLS REV C How to Set the DIP Switch EMERGENCY 1 Turn the key switch to the off position and push STOP SWITCH in the red Emergency Stop button to the off position at both the ground and platform VOLTAGE REGULATOR...
  • Page 6 June 2005 Section 4 • Repair Procedures REV C GROUND CONTROLS 3 Disconnect the large blue connector from the circuit board at the connection marked KEYPAD Membrane Overlay by sliding the connector parallel to the circuit board. The following procedures will not Component damage hazard.
  • Page 7 Section 4 • Repair Procedures June 2005 GROUND CONTROLS REV C 5 Starting at the upper corners of the touch pad, 11 Loosen the control box lid retaining fasteners remove all layers of the touch pad from the and open the lid. control box lid.

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52075