Terex Z30NF-23000 Operator's Manual
  1. Manuals
  2. Brands
  3. Terex Manuals
  4. Boom Lifts
  5. Z30NF-23000
  6. Operator's manual
Terex Z30NF-23000 Operator's Manual

Terex Z30NF-23000 Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Operator's Manual
Z
-30/20N
®
Z
-30/20N RJ
®
Serial Number Range
from Z30NF-23000
from Z30ND-2100
ANSI/CSA
North America
South America
Asia
with
Maintenance
Information
Original Instructions
Eighth Edition
First Printing
Part No. 1319005GT

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Z30NF-23000 and is the answer not in the manual?

Questions and answers

Related Manuals for Terex Z30NF-23000

Summary of Contents for Terex Z30NF-23000

  • Page 1 Operator's Manual Serial Number Range -30/20N ® from Z30NF-23000 ANSI/CSA from Z30ND-2100 North America -30/20N RJ ® South America Asia with Maintenance Information Original Instructions Eighth Edition First Printing Part No. 1319005GT...

  • Page 2: Table Of Contents

    Maintenance ............53 Specifications ............55 Copyright © 1995 Terex Corporation Eighth Edition: First Printing, October 2022 Genie and "Z" are registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries. These machines comply with ANSI A92.20 CSA B354.6...

  • Page 3: Introduction

    Eighth Edition • First Printing Operator's Manual Introduction Intr oducti on About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift safety, which is best achieved by our joint efforts.
  • Page 4 Operator's Manual Eighth Edition • First Printing Introduction Platform controls symbology and related Ground controls symbology and related machine movement: machine movement: Platform level swtich Platform level, jib boom up/down, primary boom extend/retract, primary boom Platform rotate switch up/down, and secondary boom retract/lower.
  • Page 5 Eighth Edition • First Printing Operator's Manual Introduction Bulletin Distribution and Contacting the Manufacturer Compliance At times it may be necessary to contact Genie. When you do, be ready to supply the model Safety of product users is of paramount number and serial number of your machine, along importance to Genie.
  • Page 6 Operator's Manual Eighth Edition • First Printing Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.
  • Page 7 Eighth Edition • First Printing Operator's Manual Introduction Hazard Classification Decals on this machine use symbols, color coding, and signal words to identify the following: Safety alert symbol—used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 8: Symbol And Hazard Pictorials Definitions

    Operator's Manual Eighth Edition • First Printing Symbol and Hazard Pictorials Definitions Symbol and H az ard Pictorials Definiti ons Fire hazard Explosion hazard Explosion hazard Do not use ether or No smoking. other high energy No flame. starting aids on Stop engine.
  • Page 9 Eighth Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Wheel load Wind speed Maximum capacity Manual force Batteries used as counterweights Tie-down point Lifting point Platform tie-down Lifting and tie down Lanyard anchorage instructions instructions points Corrosive acid. Color coded direction Runaway hazard Collision hazard...
  • Page 10 Operator's Manual Eighth Edition • First Printing Symbol and Hazard Pictorials Definitions Recovery procedure if tilt alarm sounds while elevated. Platform uphill: Platform downhill: Read the operator’s Read the service Access by trained and manual manual authorized personnel 1 Lower primary. 1 Retract primary.

  • Page 11: General Safety

    Eighth Edition • First Printing Operator's Manual General Safety Gener al Safety -30/20N • Z -30/20N RJ Part No. 1319005GT ® ®...
  • Page 12 Operator's Manual Eighth Edition • First Printing General Safety -30/20N • Z -30/20N RJ Part No. 1319005GT ® ®...
  • Page 13 Eighth Edition • First Printing Operator's Manual General Safety -30/20N • Z -30/20N RJ Part No. 1319005GT ® ®...
  • Page 14 Operator's Manual Eighth Edition • First Printing General Safety -30/20N • Z -30/20N RJ Part No. 1319005GT ® ®...

  • Page 15: Personal Safety

    Eighth Edition • First Printing Operator's Manual Personal Safety Pers onal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is required when operating this machine. Occupants must wear a safety belt or harness in accordance with governmental regulations. Attach the lanyard to the anchor provided in the platform.

  • Page 16: Work Area Safety

    Operator's Manual Eighth Edition • First Printing Work Area Safety Tip-over Hazards Electrocution Hazards Work Ar ea Safety Occupants, equipment and materials shall not This machine is not electrically insulated and will exceed the maximum platform capacity. not provide protection from contact with or proximity to electrical current.
  • Page 17 Eighth Edition • First Printing Operator's Manual Work Area Safety If the tilt alarm sounds while the boom is lowered: Do not use the platform controls to free a platform Do not extend, rotate or raise the boom above that is caught, snagged, or otherwise prevented horizontal.
  • Page 18 Operator's Manual Eighth Edition • First Printing Work Area Safety Do not drive the machine on a slope that exceeds Do not place or attach the maximum uphill, downhill or side slope rating fixed or overhanging loads of the machine. Slope rating applies only to to any part of this machines in the stowed position.
  • Page 19 Eighth Edition • First Printing Operator's Manual Work Area Safety Fall Hazards Do not use the machine as a crane. Do not push the machine or other objects with the Occupants must wear a boom. safety belt or harness in accordance with Do not contact adjacent structures with the boom.
  • Page 20 Operator's Manual Eighth Edition • First Printing Work Area Safety Collision Hazards Observe and use the color-coded direction arrows on the platform controls and drive chassis for drive Be aware of limited sight and steer functions. distance and blind spots when driving or operating.
  • Page 21 Eighth Edition • First Printing Operator's Manual Work Area Safety Bodily Injury Hazard Damaged Machine Hazards Do not operate the machine with a hydraulic oil or Do not use a damaged or malfunctioning machine. air leak. An air leak or hydraulic leak can penetrate Conduct a thorough pre-operation inspection of and/or burn skin.
  • Page 22 Operator's Manual Eighth Edition • First Printing Work Area Safety Battery Safety Component Damage Hazard Do not use any battery charger greater than 48V Burn Hazards to charge the batteries. Batteries contain acid. Always wear protective Both battery packs must be charged together. clothing and eye wear when working with batteries.
  • Page 23 Eighth Edition • First Printing Operator's Manual Work Area Safety Contact Alarm Safety Lockout After Each Use Read, understand and obey all warnings and Select a safe parking location—firm level instructions provided with the contact alarm. surface, clear of obstruction and traffic. Retract and lower the boom to the stowed Do not exceed the rated platform capacity.

  • Page 24: Legend

    Operator's Manual Eighth Edition • First Printing Legend Leg end Non-steer tire Jib boom Battery box Platform controls Steer tire 10 Platform Power to charger (between steer tires) 11 Lanyard anchorage points Ground controls 12 Sliding mid-rail Secondary boom 13 Manual storage container Primary boom 14 Foot switch -30/20N •...

  • Page 25: Controls

    Eighth Edition • First Printing Operator's Manual Controls Controls The ground control station is to be used as a means to raise the platform for storage purposes and for function tests. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform.
  • Page 26 Operator's Manual Eighth Edition • First Printing Controls Platform Control Panel Drive enable switch 11 Proportional control handle for drive function and thumb rocker for steer function Drive enable indicator light 12 Platform overload indicator light (if equipped) Auxiliary power switch 13 Function Override - Aircraft Protection Package Platform level switch (if equipped)

  • Page 27: Inspections

    Eighth Edition • First Printing Operator's Manual Inspections Ins pections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 28 Operator's Manual Eighth Edition • First Printing Inspections Pre-operation Inspection Check entire machine for:  Cracks in welds or structural components  Be sure that the operator’s, safety and responsibilities manuals are complete, legible  Dents or damage to machine and in the storage container located in the ...
  • Page 29 Eighth Edition • First Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service.
  • Page 30 Operator's Manual Eighth Edition • First Printing Inspections At the Ground Controls Test the Tilt Sensor Select a test area that is firm, level and free of Turn the key switch to hazards. platform control. Pull out the platform red Emergency Turn the key switch to ground control.
  • Page 31 Eighth Edition • First Printing Operator's Manual Inspections At the Platform Controls Test Machine Functions 20 Press down the foot switch. 14 Turn the key switch to platform control. 21 Activate each machine function control handle 15 Pull out the red Emergency Stop button to the or toggle switch.
  • Page 32 Operator's Manual Eighth Edition • First Printing Inspections Test Drive and Braking Test the Drive Enable System 25 Press down the foot switch. 28 Press down the foot switch and lower the boom to the stowed position. 26 Slowly move the drive control handle in the direction indicated by the blue arrow on the 29 Rotate the turntable until the primary boom control panel until the machine begins to...
  • Page 33 Eighth Edition • First Printing Operator's Manual Inspections Test Limited Drive Speed Test Drive Tilt Cutout 32 Press down the foot switch. 42 Press down the foot switch. 33 Raise the primary boom approximately 1 ft / 43 With the boom fully stowed, drive the machine 30 cm.
  • Page 34 Operator's Manual Eighth Edition • First Printing Inspections 51 With the boom fully stowed, drive the machine 58 Lower the primary boom to the stowed position onto a slope where the chassis pitch angle is or drive in the opposite direction. greater than 2.5°.
  • Page 35 Eighth Edition • First Printing Operator's Manual Inspections Test Aircraft Protection Package Test the Contact Alarm (if equipped) (if equipped) 72 Do not activate the foot switch and press on the contact alarm cable to release the actuator Note: Two people may be required to perform this from the switch socket.
  • Page 36 Operator's Manual Eighth Edition • First Printing Inspections Test Auxiliary Power 76 Operate each machine function. 79 Pull out the red Emergency Stop button to the Result: All machine functions should not on position. operate. 80 Press down the foot switch. 77 Insert the actuator into the switch socket.
  • Page 37 Eighth Edition • First Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris Do Not Operate Unless:  sloped surfaces  unstable or slippery surfaces You learn and practice the principles of safe ...
  • Page 38 Operator's Manual Eighth Edition • First Printing Inspections Inspection for Decals with Words Part No. Decal Description 114117 Notice – Battery Connection Diagram Determine whether the decals on your machine 114343 Label – Emergency Lowering have words or symbols. Use the appropriate inspection to verify that all decals are legible and 114390 Danger –...
  • Page 39 Eighth Edition • First Printing Operator's Manual Inspections 1294398 *82366 38149 31060 1263543 114390 31508 *133286 37053 *44980 37056 31060 ***72875 37055 31788 31787 **72086 **52475 31785 114117 **1298847 37056 **139586 72086 1278982 **72833 1263543 31788 *48732 1278542 52475 31787 37054 **28372 1297941...
  • Page 40 Operator's Manual Eighth Edition • First Printing Inspections Inspection for Decals with Part No. Decal Description Symbols 219956 Label – Platform Overload 219958 Label – Tip-over, Crush Hazard Determine whether the decals on your machine 1263542 Label – Compartment Access** have words or symbols.
  • Page 41 Eighth Edition • First Printing Operator's Manual Inspections 1294398 *82366 38149 114252 1263542 133067 114334 *133286 37053 *44980 37056 114252 ***82487 37055 82481 1299439 **72086 82487 **52475 **114249 37056 **139586 72086 1278982 1263542 82481 *48732 1278542 52475 1299439 37054 1297941 82487 72086 72081...

  • Page 42: Operating Instructions

    Operator's Manual Eighth Edition • First Printing Operating Instructions Operati ng Instr ucti ons Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 43 Eighth Edition • First Printing Operator's Manual Operating Instructions Operation from Ground Emergency Stop Push in the red Emergency Stop button to the off Be sure both battery packs are connected position at the ground controls or the platform before operating the machine. controls to stop all functions.
  • Page 44 Operator's Manual Eighth Edition • First Printing Operating Instructions Operation from Platform To Drive Press down the foot switch. Be sure both battery packs are connected before operating the machine. Increase speed: Slowly move the control handle off center. Turn the key switch to platform control. Decrease speed: Slowly move the control Pull out both ground and platform red handle toward center.
  • Page 45 Eighth Edition • First Printing Operator's Manual Operating Instructions Driving on a slope To determine the slope grade: Determine the uphill, downhill and side slope Measure the slope with a digital inclinometer OR ratings for the machine and determine the slope use the following procedure.
  • Page 46 Operator's Manual Eighth Edition • First Printing Operating Instructions Drive Enable Machine Not Level Indicator Light Light on indicates that the boom If the tilt alarm sounds when the has moved just past either non- platform is raised, use extreme steer wheel and the drive caution.
  • Page 47 Eighth Edition • First Printing Operator's Manual Operating Instructions Tilt Sensor Activation Settings Platform Overload Indicator Light Light flashing indicates the Model Chassis Angle Chassis Angle (side to side) (front to back) platform is overloaded and no functions will operate. Z-30N 4.5°...
  • Page 48 Operator's Manual Eighth Edition • First Printing Operating Instructions Contact Alarm (if equipped) The contact alarm is designed to alert ground personnel when an operator makes contact with the platform control panel, interrupting boom movement, sounding an alarm and flashing warning lights.
  • Page 49 Eighth Edition • First Printing Operator's Manual Operating Instructions Standard Batteries Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle. Replace the battery vent caps.
  • Page 50 Operator's Manual Eighth Edition • First Printing Operating Instructions After Each Use Select a safe parking location—firm level surface, clear of obstruction and traffic. Retract and lower the boom to the stowed position. Rotate the turntable so that the boom is between the non-steer wheels.

  • Page 51: Transport And Lifting Instructions

    Eighth Edition • First Printing Operator's Manual Transport and Lifting Instructions Trans port and Lifti ng Instr ucti ons  Be sure the turntable is secured with the turntable rotation lock before transporting. Be sure to unlock the turntable for operation. Do not drive the machine on a slope that ...
  • Page 52 Operator's Manual Eighth Edition • First Printing Transport and Lifting Instructions Free-wheel Configuration for Securing to Truck or Trailer for Winching Transit Chock the wheels to prevent the machine from Always chock the machine wheels in preparation rolling. for transport. Turn the key switch to the off position and remove Release the non- the key before transporting.
  • Page 53 Eighth Edition • First Printing Operator's Manual Transport and Lifting Instructions Securing the Platform Make sure the jib and platform are in the stowed position. Place a block under the edge of the platform beneath the platform entry. Secure the platform with a nylon strap placed over the platform mount near the platform rotator (see below).
  • Page 54 Operator's Manual Eighth Edition • First Printing Transport and Lifting Instructions Lifting Instructions Fully lower and retract the boom. Fully lower the jib. Remove all loose items on the machine. Determine the center of gravity of your machine using the table and the picture on this page. Observe and Obey: Attach the rigging only to the designated lifting points on the machine.

  • Page 55: Maintenance

    Eighth Edition • First Printing Operator's Manual Maintenance Maintenanc e Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily Observe and Obey: checks allow the inspector to identify changes in oil level that might indicate the presence of Only routine maintenance items specified in...
  • Page 56 Operator's Manual Eighth Edition • First Printing Maintenance Scheduled Maintenance Check the Batteries Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 57: Specifications

    Eighth Edition • First Printing Operator's Manual Specifications Specific ati ons Z-30/20N without rotating jib Ground clearance 3.5 in 8.9 cm Height, working maximum 36 ft 11 m Weight (Machine weights vary with option configurations. See Height, platform maximum 30 ft 9.1 m serial label for specific machine weight.) Height, stowed maximum...
  • Page 58 Operator's Manual Eighth Edition • First Printing Specifications Ground clearance 3.50 in 8.9 cm Z-30/20N with rotating jib Weight Height, working maximum 35 ft 2 in 10.7 m (Machine weights vary with option configurations. See Height, platform maximum 29 ft 2 in 8.89 m serial label for specific machine weight.) Height, stowed maximum...
  • Page 59 Eighth Edition • First Printing Operator's Manual Specifications Range of Motion Chart, Z-30/20N & Z-30/20N RJ Max Height Max Reach 30 ft 9.1 m 0 ft 25 ft 7.6 m 5 ft 1.5 m 20 ft 6.1 m 10 ft 15 ft 4.6 m 15 ft...
  • Page 60 Operator's Manual Eighth Edition • First Printing Specifications Range of Motion, Rotating Jib, Z-30/20N RJ Max Rotate Max Reach 5 ft 1.5 m 0 ft 0 ft 5 ft 1.5 m 5 ft 1.5 m 10 ft 15 ft 4.6 m Z®-30/20N •...

This manual is also suitable for:

Genie z-30/20n rjGenie z-30/20nZ30nd-2100

Table of Contents