Terex Genie Z-34/22 Operator's Manual
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Terex Genie Z-34/22 Operator's Manual

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Operator's Manual
Z-34 22
IC Power
with
Maintenance
Information
Original Instructions
Sixth Edition
Second Printing
Part No. 1258815

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Summary of Contents for Terex Genie Z-34/22

  • Page 1 Operator’s Manual Z-34 22 IC Power with Maintenance Information Original Instructions Sixth Edition Second Printing Part No. 1258815...

  • Page 2: Table Of Contents

    Sixth Edition: Second Printing, May 2016 Internet: http://www.genielift.com "Genie" and "Z" are registered trademarks of e-mail: awp.techpub@terex.com Terex South Dakota Inc in the U.S.A. and many other countries. These machines comply with ANSI A92.5 CSA B354.4 Complies with EC Directive 2006/42/EC...

  • Page 3: Safety Rules

    Operator's Manual Sixth Edition • Second Printing Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
  • Page 4 Operator's Manual Sixth Edition • Second Printing SAFETY RULES Allow for platform movement, electrical line sway or Electrocution Hazards sag and beware of strong or gusty winds. This machine is not electrically insulated and will Keep away from the machine if it contacts not provide protection from contact with or energized power lines.
  • Page 5 Operator's Manual Sixth Edition • Second Printing SAFETY RULES CE and Australia Markets: Do not use air-filled ANSI, CSA and AUS models: If the tilt alarm tires. These machines are equipped with sounds when the platform is raised: Use extreme foam-filled tires.
  • Page 6 Operator's Manual Sixth Edition • Second Printing SAFETY RULES Do not alter or disable the limit switches. Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions Do not drive over 0.6 mph / 1 km/h with the primary with the boom raised or extended.
  • Page 7 Operator's Manual Sixth Edition • Second Printing SAFETY RULES Do not push off or pull toward any object outside Do not transport tools and materials unless they are of the platform. evenly distributed and can be safely handled by person(s) in the platform. Maximum allowable Do not use the machine on a moving or mobile side force - ANSI &...
  • Page 8 Operator's Manual Sixth Edition • Second Printing SAFETY RULES Fall Hazards Collision Hazards Occupants must wear a Be aware of limited sight safety belt or harness and distance and blind spots comply with applicable when driving or operating. governmental regulations. Attach the lanyard to the anchor provided in the Be aware of the boom position when rotating the...
  • Page 9 Operator's Manual Sixth Edition • Second Printing SAFETY RULES Do not lower the boom unless the area below is Explosion and Fire Hazards clear of personnel and obstructions. Do not start the engine if you smell or detect liquid petroleum gas (LPG), gasoline, diesel fuel or other explosive substances.
  • Page 10 Operator's Manual Sixth Edition • Second Printing SAFETY RULES Bodily Injury Hazard Decal Legend Do not operate the machine with a hydraulic oil or Genie product decals use symbols, color coding air leak. An air leak or hydraulic leak can penetrate and signal words to identify the following: and/or burn skin.

  • Page 11: Controls

    Operator's Manual Sixth Edition • Second Printing Controls STOP DRIVE ENABLE OPERATION Light on indicates that boom has moved past a non-steer tire and drive function is turned off. To drive, hold drive enable switch up or down and slowly move drive control handle.
  • Page 12 Operator's Manual Sixth Edition • Second Printing CONTROLS STOP 00009.9 Ground Control Panel Gasoline/LPG models: Turntable rotate switch Check engine light Water temperature gauge (if equipped) Platform rotate switch Diesel models: Oil Gasoline/LPG models: Primary boom up/down temperature gauge Choke switch switch Travel alarm Diesel models: Glow plug...

  • Page 13: Legend

    Operator's Manual Sixth Edition • Second Printing Legend 1 Non-steer tire 8 Platform 2 Steer tire 9 Lanyard anchorage point 3 Ground controls 10 Sliding mid-rail 4 Secondary boom 11 Manual storage container 5 Primary boom 12 Foot switch 6 Jib boom 7 Platform controls Part No.1258815 Z-34/22 IC...

  • Page 14: Pre-Operation Inspection

    Operator's Manual Sixth Edition • Second Printing Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything Do Not Operate Unless: is apparently wrong with a machine before the...
  • Page 15 Operator's Manual Sixth Edition • Second Printing PRE-OPERATION INSPECTION Pre-operation Inspection o Engine and related components o Be sure that the operator's, safety and o Limit switches responsibilities manuals are complete, legible and in the storage container located on the o Nuts, bolts and other fasteners platform.

  • Page 16: Maintenance

    Operator's Manual Sixth Edition • Second Printing Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily Observe and Obey: checks allow the inspector to identify changes in oil level that might indicate the presence of Only routine maintenance items specified in this hydraulic system problems.
  • Page 17 Operator's Manual Sixth Edition • Second Printing MAINTENANCE Check the Engine Oil Level Check the Batteries Maintaining the proper engine oil level is essential Proper battery condition is essential to good engine to good engine performance and service life. performance and operational safety. Improper fluid Operating the machine with an improper oil level levels or damaged cables and connections can can damage engine components.
  • Page 18 Operator's Manual Sixth Edition • Second Printing MAINTENANCE Check the Tire Pressure Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the This procedure does not need service manual for this machine.

  • Page 19: Function Tests

    Operator's Manual Sixth Edition • Second Printing Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service.
  • Page 20 Operator's Manual Sixth Edition • Second Printing FUNCTION TESTS 1 Select a test area that is firm, level and free of Test the Tilt Sensor obstruction. 9 Pull out the platform red Emergency Stop button to the on position. Turn the key switch to At the Ground Controls platform control.
  • Page 21 Operator's Manual Sixth Edition • Second Printing FUNCTION TESTS At the Platform Controls Test Machine Functions 24 Press down the foot switch. Test the Emergency Stop 25 Activate each machine function control handle 15 Turn the key switch to platform control and or toggle switch.
  • Page 22 Operator's Manual Sixth Edition • Second Printing FUNCTION TESTS Test Drive and Braking Test the Drive Enable System 29 Press down the foot switch. 32 Press down the foot switch. 30 Slowly move the drive control handle in the 33 Retract the primary boom to the stowed position. direction indicated by the blue arrow on the 34 Rotate the turntable until the boom moves past control panel until the machine begins to move,...
  • Page 23 Operator's Manual Sixth Edition • Second Printing FUNCTION TESTS Test Limited Drive Speed Test Auxiliary Controls 37 Press down the foot switch. 46 Shut off the engine 38 Raise the primary boom 1 foot / 30 cm. 47 Pull out the red Emergency Stop button to the on position.

  • Page 24: Workplace Inspection

    Operator's Manual Sixth Edition • Second Printing Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations: · drop-offs or holes · bumps, floor obstructions or debris Do Not Operate Unless: · sloped surfaces · unstable or slippery surfaces You learn and practice the principles of safe machine operation contained in this operator's ·...

  • Page 25: Operating Instructions

    Operator's Manual Sixth Edition • Second Printing Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals. Using the machine for anything other than lifting Do Not Operate Unless: personnel, along with their tools and materials, to...
  • Page 26 Operator's Manual Sixth Edition • Second Printing OPERATING INSTRUCTIONS Starting the Engine Auxiliary Controls 1 At the ground controls, turn the key switch to Use auxiliary power if the primary power source the desired position. (engine) fails. 2 Be sure both ground and platform control red 1 Turn the key switch to ground or platform Emergency Stop buttons are pulled out to the control.
  • Page 27 Operator's Manual Sixth Edition • Second Printing OPERATING INSTRUCTIONS Operation from Platform To Drive 1 Press down the foot switch. 1 Turn the key switch to platform control. 2 Increase speed: Slowly move the drive control 2 Pull out both ground and platform red handle off center.
  • Page 28 Operator's Manual Sixth Edition • Second Printing OPERATING INSTRUCTIONS Lay the piece of wood on the slope. Driving on a slope Determine the uphill, downhill and side slope ratings At the downhill end, lay the level on the top edge of for the machine and determine the slope grade.
  • Page 29 Operator's Manual Sixth Edition • Second Printing OPERATING INSTRUCTIONS Drive Enable Engine Idle Select (rpm) Light on indicates that the boom Select the engine idle (rpm) using the symbols on has moved just past either non- the control panel. steer wheel and the drive function has been interrupted.
  • Page 30 Operator's Manual Sixth Edition • Second Printing OPERATING INSTRUCTIONS Check Engine Light Machine Not Level (if equipped) Indicator Light Light flashing and then engine ANSI, CSA and AUS models: Light on stopped: Tag the machine and indicates the machine is not level. The tilt alarm will remove from service.
  • Page 31 Operator's Manual Sixth Edition • Second Printing OPERATING INSTRUCTIONS Aircraft Protection Package After Each Use (if equipped) 1 Select a safe parking location—firm level surface, clear of obstruction and traffic. If the platform bumpers come into contact with aircraft components, the machine will shut down 2 Retract and lower the boom to the stowed and no functions will operate.

  • Page 32: Decals

    Label - Function Override (Aircraft Protection Package) inspection to verify that all decals are legible and in place. 52968 Cosmetic - Genie Boom 62930 Cosmetic - Genie Z-34/22 Part No. Decal Description Quantity 62947 Cosmetic - IC Power 4 x 2 27564...
  • Page 33 Operator's Manual Sixth Edition • Second Printing DECALS 28181 97890 44981 133278** 82366 or 82161 Serial 31060 28158 77398 28161 28160 72094 or 72999 or 28159 Plate Ground 28171 28164 Controls Side 1000044 40434 31060 28177 27564 133299 41971*** or 97699*** or 133545* 43595*...
  • Page 34 Label - Tire Pressure, RT Tires 52968 Cosmetic - Genie Boom 82942** Label - Tire Pressure, Industrial Tires 62930 Cosmetic - Genie Z-34/22 97815 Label - Lower Mid-rail 62947 Cosmetic - IC Power 4 x 2 114249* Danger - Tip-over Hazard, Tires...
  • Page 35 Operator's Manual Sixth Edition • Second Printing DECALS 72094 28158 114420 82472 28160 44981 Serial Ground Plate or 28159 Controls Side 28171 82487 40434 82544 114249* 82548 82620** or 82942** 133299 114249* 52968 82620** or 82942** 37053 133299 37056 72095 Chassis 37055 44779...

  • Page 36: Transport And Lifting Instructions

    The machine must be on a level surface or Towing a Genie Z-34/22 is not recommended. If secured before releasing the brakes. the machine must be towed, do not exceed Do not drive the machine on a slope that 2 mph / 3.2 km/h.
  • Page 37 Operator's Manual Sixth Edition • Second Printing TRANSPORT AND LIFTING INSTRUCTIONS Securing to Truck or Trailer for Securing the Platform Transit Make sure the jib and platform are in the stowed position. Always chock the machine wheels in preparation for transport. Place a block under the edge of the platform beneath the platform entry.
  • Page 38 Operator's Manual Sixth Edition • Second Printing TRANSPORT AND LIFTING INSTRUCTIONS Lifting Instructions Fully lower and retract the boom. Fully lower the jib. Remove all loose items on the machine. Determine the center of gravity of your machine using the table and the picture on this page. Observe and Obey: Attach the rigging only to the designated lifting points on the machine.

  • Page 39: Specifications

    Operator's Manual Sixth Edition • Second Printing Specifications Tires size (ANSI) Z-34/22 2WD Industrial Industrial 9-14.5 Height, working maximum 40 ft 6 in 12.5 m Tires size (CE and Australia) Height, platform maximum 34 ft 6 in 10.5 m Industrial (foam filled only) 9-14.5 Height, stowed maximum 6 ft 7 in...
  • Page 40 Operator's Manual Sixth Edition • Second Printing SPECIFICATIONS Tires size (ANSI) Z-34/22 2WD and 4WD RT Rough terrain 10-16.5 NHS Height, working maximum 40 ft 10 in 12.6 m Tires size (CE and Australia) Height, platform maximum 34 ft 10 in 10.6 m Rough terrain (foam filled only) 10-16.5 NHS...
  • Page 41 Operator's Manual Sixth Edition • Second Printing SPECIFICATIONS Range of Motion 35 ft +75° 10.6 m 30 ft 9.1 m 25 ft +75° 7.6 m -72° 20 ft 6.1 m 15 ft 4.6 m -72° 10 ft 5 ft 1.52 m 0 ft 20 ft 25 ft...

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