Terex Z-33 Operator's Manual
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Terex Z-33 Operator's Manual

Terex Z-33 Operator's Manual

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1.
Operator's Manual
Z
-33
®
DC Power
Serial number range
from Z3318M-2801
ANSI/CSA
North America
South America
Asia
with
Maintenance
Information
Second Edition
First Printing
Part No.
1287493GT

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Summary of Contents for Terex Z-33

  • Page 1 Operator's Manual Serial number range ® ANSI/CSA from Z3318M-2801 North America DC Power South America Asia with Maintenance Information Second Edition First Printing Part No. 1287493GT...

  • Page 2: Table Of Contents

    Bleicheplatz 2 Second Edition: First Printing, October 2019 8200 Schaffhausen Switzerland Genie and "Z" are registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries. Technical Assistance Service These machines comply with Telephone: +39 075 9418129 ANSI/SAIA A 92.20...

  • Page 3: Introduction

    Second Edition • First Printing Operator's Manual Introduction About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift safety, which is best achieved by our joint efforts.
  • Page 4 Operator's Manual Second Edition • First Printing Introduction Platform controls symbology and Ground controls symbology and related machine movement: related machine movement: Platform level, Platform level primary boom extend/retract, primary boom up/ Secondary boom up/ down, secondary down boom up/down Turntable rotate Primary boom up/ down...
  • Page 5 Second Edition • First Printing Operator's Manual Introduction Bulletin Distribution and Contacting the Manufacturer Compliance At times it may be necessary to contact Genie. When you do, be ready to supply the model Safety of product users is of paramount number and serial number of your machine, importance to Genie.
  • Page 6 Operator's Manual Second Edition • First Printing Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

  • Page 7: Symbol And Hazard Pictorials Definitions

    Second Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Crush hazard Explosion hazard Collision hazard Collision hazard Runaway Hazard Tip-over hazard Tip-over hazard Raise platform on Electrocution Maintain required firm, level surface hazard clearance 12.5 m/sec 12.5 m/sec 12.5 m/sec 12.5 m/sec 12.5 m/sec...
  • Page 8 Operator's Manual Second Edition • First Printing Symbol and Hazard Pictorials Definitions Recovery procedure if tilt alarm sounds while elevated. No smoking Read the Platform uphill: Platform downhill: Wheel load No flame operator’s 1 Lower primary 1 Retract primary Stop engine manual 2 Lower secondary 2 Lower secondary...

  • Page 9: General Safety

    Second Edition • First Printing Operator's Manual General Safety Safety Signs and Locations 31060 114390 Tip-over Hazard Altering or disabling limit switches can result in machine tip-over. Machine tip-over will result in death or serious injury. Do not alter or disable limit switch(s).
  • Page 10 Operator's Manual Second Edition • First Printing General Safety Safety Signs and Locations 31060 114390 Tip-over Hazard Altering or disabling limit switches can result in machine tip-over. Machine tip-over will result in death or serious injury. Do not alter or disable limit switch(s).
  • Page 11 Second Edition • First Printing Operator's Manual General Safety Safety Signs and Locations 1261934 114397 219487 219 8 Platform Overload Indicator Light Light flashing indicates the platform is overloaded. The engine will stop and no functions will operate. Remove weight from the platform until the light goes off and then restart the engine.
  • Page 12 Operator's Manual Second Edition • First Printing General Safety Safety Signs and Locations 133067 114252 114334 82481 1286362 114345 1286362 A 82481 D 114249 1263 42 1263542 1263542 A 114252 114252 82481 114345 1263 42 11424 133067 1263542 114249 1286362 114249 114334 Part No.
  • Page 13 Second Edition • First Printing Operator's Manual General Safety Safety Signs and Locations 82487 82481 82487 D 114252 133067 114345 82481 114249 1263542 1263542 A 82487 133067 114252 1263542 114249 114345 82481 114249 Part No. 1287493GT ®...
  • Page 14 Operator's Manual Second Edition • First Printing General Safety Safety Signs and Locations 219956 114248 1258501 219956 A 219958 12.5 m/sec 1261869 30% (17°) 20% (11°) 200 kg 25% (14°) 219958 A 1261869 A 219958 < = 219956 200 kg 1261869 114248 1258501...

  • Page 15: Personal Safety

    Second Edition • First Printing Operator's Manual Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is required when operating this machine. Occupants must wear a safety belt or harness in accordance with governmental regulations. Attach the lanyard to the anchor provided in the platform. Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment.

  • Page 16: Work Area Safety

    Operator's Manual Second Edition • First Printing Work Area Safety Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will not Occupants, equipment and materials shall not provide protection from contact with or proximity to exceed the maximum platform capacity or the electrical current.
  • Page 17 Second Edition • First Printing Operator's Manual Work Area Safety If the tilt alarm sounds while the boom is lowered: Do not raise the boom when do not extend, rotate or raise the boom above wind speeds may exceed horizontal. Move the machine to a firm, level 28 mph/12.5 m/s.
  • Page 18 Operator's Manual Second Edition • First Printing Work Area Safety Do not tie the boom or platform to adjacent Do not place ladders or structures. scaffolds in the platform or against any part of this Do not place loads outside the platform perimeter. machine.
  • Page 19 Second Edition • First Printing Operator's Manual Work Area Safety Do not climb down from Operation on Slopes Hazards the platform when raised. Do not drive the machine on a slope that exceeds the maximum uphill, downhill or side slope rating of the machine.
  • Page 20 Operator's Manual Second Edition • First Printing Work Area Safety Be aware of crushing Bodily Injury Hazard hazards when grasping the platform guard rail. Do not operate the machine with a hydraulic oil or air leak. An air leak or hydraulic leak can penetrate and/or burn skin.
  • Page 21 Second Edition • First Printing Operator's Manual Work Area Safety Damaged Machine Hazards Battery Safety Burn Hazards Do not use a damaged or malfunctioning machine. Conduct a thorough pre-operation inspection of Batteries contain acid the machine and test all functions before each Always wear protective work shift.
  • Page 22 Operator's Manual Second Edition • First Printing Work Area Safety Component Damage Hazards Contact Alarm Safety Do not use any battery charger greater than 48V Read, understand and obey all warnings and to charge the batteries. instructions provided with the contact alarm. Both battery packs must be charged together.

  • Page 23: Legend

    Second Edition • First Printing Operator's Manual Legend 1 Foot switch 8 Secondary boom 2 Manual storage container 9 Ground controls 3 Sliding mid-rail 10 Power to charger (between tires) 4 Lanyard anchorage point 11 Steer tire 5 Platform 12 Battery box 6 Platform controls 13 Non-steer tire 7 Primary boom...

  • Page 24: Controls

    Operator's Manual Second Edition • First Printing Controls The ground control station is to be used as a means to raise the platform for storage purposes and for function tests. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform.
  • Page 25 Second Edition • First Printing Operator's Manual Controls Ground Control Panel 1 Platform level switch 7 Red Emergency Stop button Move the platform level Push in the red Emergency Stop button to the switch up and the level of off position to stop all functions. Pull out the red the platform will raise.
  • Page 26 Operator's Manual Second Edition • First Printing Controls Platform Control Panel 1 Horn button 9 LCD display 2 Secondary boom up/down switch 10 Drive enable switch 3 Platform level switch 11 Boom function speed controller 4 Platform overload indicator light 12 Dual axis proportional control handle for primary boom up/down and turntable rotate left/ 5 Machine not level indicator light...
  • Page 27 Second Edition • First Printing Operator's Manual Controls Platform Control Panel 7 Proportional control handle for drive function and thumb rocker for steer function 1 Horn button Move the control handle in the direction Press this button and the horn will sound. indicated by the blue arrow on the control panel Release the button and the horn will stop.
  • Page 28 Operator's Manual Second Edition • First Printing Controls 12 Dual axis proportional control handle for primary boom up/down and turntable rotate left/right functions Move the control handle up and the primary boom will raise. Move the control handle down and the primary boom will lower.

  • Page 29: Inspections

    Second Edition • First Printing Operator's Manual Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything Do Not Operate Unless: is apparently wrong with a machine before the...
  • Page 30 Operator's Manual Second Edition • First Printing Inspections Pre-operation Inspection Nuts, bolts and other fasteners Ground strap Be sure that the operator’s, safety and Platform entry mid-rail or gate responsibilities manuals are complete, legible and in the storage container located in the Platform load cell platform.
  • Page 31 Second Edition • First Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service.
  • Page 32 Operator's Manual Second Edition • First Printing Inspections At the Ground Controls Test the Tilt Sensor 8 Pull out the platform red Emergency Stop 1 Select a test area that is firm, level and free of button to the on position. Turn the key switch to obstruction.
  • Page 33 Second Edition • First Printing Operator's Manual Inspections At the Platform Controls Test Machine Functions 21 Press down the foot switch. 14 Turn the key switch to platform control. 22 Activate each machine function control handle 15 Pull out in the platform red Emergency Stop or toggle switch.
  • Page 34 Operator's Manual Second Edition • First Printing Inspections Test Drive and Braking Test the Drive Enable System 26 Press down the foot switch. 29 Press down the foot switch and lower the 27 Slowly move the drive control handle in the boom to the stowed direction indicated by the blue arrow on the position.
  • Page 35 Second Edition • First Printing Operator's Manual Inspections Test Limited Drive Speed Result: The maximum achievable drive speed with the primary boom extended should not 33 Press down the foot switch. exceed 0.21 foot / 6.5 cm/s. 34 Raise the primary boom approximately If the drive speed with the primary boom moved 3 feet / 82 cm.
  • Page 36 Operator's Manual Second Edition • First Printing Inspections Test Drive Tilt Cutout Result: Result: The machine should stop once the machine reaches 2.5° of chassis tilt and the 51 Press down the foot switch. alarm should sound at the platform controls. 52 With the boom fully stowed, drive the machine 63 Lower the secondary boom to the stowed onto a slope where the chassis pitch angle is...
  • Page 37 Second Edition • First Printing Operator's Manual Inspections Test the Contact Alarm (if equipped) 73 Return to level ground and raise the secondary boom to an out of stowed position 76 Do not activate the foot switch and press on (approximately 15°...
  • Page 38 Operator's Manual Second Edition • First Printing Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations: drop-offs or holes bumps, floor obstructions or debris Do Not Operate Unless: sloped surfaces unstable or slippery surfaces You learn and practice the principles of safe machine operation contained in this operator’s overhead obstructions and high voltage manual.
  • Page 39 1257157 Platform Control Panel 1278982 Socket 1258982 Label — Wheel Load Warning — Cancer and 1258499 Label — Lifting Diagram, Z-33 1280819 Reproductive Harm, Prop. 65 Danger — Electrocution Hazard, (for USA only) 31508 AC Power Supply Label 82366 — Chevron Rando Danger —...
  • Page 40 Operator's Manual Second Edition • First Printing Inspections Serial *52947 1257157 1254595 114427 52475 1261933 72086 31060 Label 38149 1272242 *227213 1261936 1281174 1257156 Ground Controls Side 1280819 1261933 Safety 1258982 Label 52865 72086 72086 1258982 1258500 1263543 114390 52475 27207 1258499 114117...
  • Page 41 Limit Switches 1257156 Ground Control Panel 1257157 Platform Control Panel 1258982 Label — Wheel Load 1258499 Label — Lifting Diagram, Z-33 114248 Label — Tip-over Hazard, Tilt Alarm Label — Electrocution Hazard, 114334 AC Power Supply Label — Tip-over Hazard,...
  • Page 42 Operator's Manual Second Edition • First Printing Inspections Serial 1272242 1258500 1257156 1257157 1254595 114427 52475 114249 72086 114252 Label Ground Controls Side 114249 1258982 Safety 72086 Label 52475 133067 82487 72086 1258982 1263542 1258499 1281174 27207 Chassis 114345 82481 Platform 219958 27207...

  • Page 43: Operating Instructions

    Second Edition • First Printing Operator's Manual Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety and responsibilities manuals. Do Not Operate Unless: Using the machine for anything other than lifting personnel, along with their tools and materials, to...
  • Page 44 Operator's Manual Second Edition • First Printing Operating Instructions Emergency Stop Emergency Power Use emergency power if the primary power source Push in the red Emergency Stop button to the fails. off position at the ground controls or the platform controls to stop all machine functions.
  • Page 45 Second Edition • First Printing Operator's Manual Operating Instructions Operation from Platform To Drive 1 Press down the foot switch. 1 Turn the key switch to platform control. 2 Increase speed: Slowly move the drive control 2 Pull out both ground and platform red Emergency handle off center.
  • Page 46 Operator's Manual Second Edition • First Printing Operating Instructions Drive Enable To determine the slope grade: Measure the slope with a digital inclinometer OR Light on indicates that the boom use the following procedure. has moved just past either non-steer wheel and the drive You will need: function has been interrupted.
  • Page 47 Second Edition • First Printing Operator's Manual Operating Instructions Machine Not Level Indicator Light Platform Overload Indicator Light If the tilt alarm sounds when the Light flashing indicates the platform platform is raised, the Machine is overloaded and no functions Not Level indicator light will come will operate.
  • Page 48 Operator's Manual Second Edition • First Printing Operating Instructions Contact Alarm (if equipped) After Each Use 1 Select a safe parking location–firm level The contact alarm is designed to alert ground surface, clear of obstruction and traffic. personnel when an operator makes contact with the platform control panel, interrupting boom 2 Retract and lower the boom to the stowed movement, sounding an alarm and flashing...
  • Page 49 Second Edition • First Printing Operator's Manual Operating Instructions Standard batteries 1 Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle. 2 Replace the battery vent caps.

  • Page 50: Transport And Lifting Instuctions

    Be sure the vehicle capacity, loading surfaces the brakes. and chains or straps are sufficient to withstand Note: Towing the Genie Z-33 is not recommended. the machine weight. Genie lifts are very heavy If the machine must be towed, do not exceed relative to their size.
  • Page 51 Transport and Lifting Instructions enie Industries Securing to Truck or Trailer for Securing the Platform – Z-33 Transit Make sure the platform is in the stowed position. Secure the platform with a nylon strap placed over Always use the turntable rotation lock pin each the platform mount near the extension boom end time the machine is transported.
  • Page 52 Be sure the crane capacity, loading surfaces Center of gravity X Axis Y Axis and straps or lines are sufficient to withstand Z-33 925,3 mm 682 mm the machine weight. See the serial label for the 36,4 in 26,9 in machine weight.

  • Page 53: Maintenance

    Second Edition • First Printing Operator's Manual Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is Observe and Obey: essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily Only routine maintenance items specified in checks allow the inspector to identify changes this manual shall be performed by the operator.
  • Page 54 Operator's Manual Second Edition • First Printing Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in Proper battery condition is essential to good the service manual for this machine.

  • Page 55: Specifications

    Second Edition • First Printing Operator's Manual Specifications Z-33 Ambient operating temperature -20° F to 120° F -29° C to 49° C 39 ft 4 in 12 m Height, working maximum Maximum slope rating, stowed position 32 ft 10 in...
  • Page 56 Operator's Manual Second Edition • First Printing Specifications Range of Motion Chart FEET Part No. 1287493GT ®...
  • Page 57 Second Edition • First Printing Operator's Manual Specifications METERS Part No. 1287493GT ®...
  • Page 58 California Proposition 65 WARNING Operating, servicing and maintaining this equipment, passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

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Genie z-33

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