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Operating and Service Manual 1000TP8G18 Model 10013116 Part Number Serial Number 160 School House Road, Souderton, PA 18964 • 215-723-8181 • Fax 866-859-0582 • www.arworld.us...
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Amplifier Research 160 School House Road Souderton, PA. 18964 declare that our product(s); the Model 1000TP8G18 series RF amplifiers to which this declaration relates is in compliance with the following European directives: Low Voltage Directive: 2014/35/EU EMC Directive: 2014/30/EU Supplementary Information:...
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The caution symbol denotes a potential hazard. Attention must be given to the statement to prevent Your AR equipment may have more than one power supply cable. Use damage, destruction, or harm. only approved power cable(s). If you have not been provided with a Dangerous voltages are present.
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EQUIPMENT CONTAINING LASERS risk of serious injury due to unsafe AR Field Probes (FL/PL Series) and Field Analyzers (FA product handling should be a fundamental Series) are Class 1 laser products containing embedded consideration every user.
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Zur Vermeidung von Personen- oder Sachschäden gilt BEVOR SIE DAS GERÄT ANSCHLIESSEN es, die Hinweise zu beachten. Ihre AR-Ausrüstung hat möglicherweise mehr als ein Stromversorgungskabel. Gefährliche elektrische Spannungen sind vorhanden. Verwenden Sie nur zugelassene Stromkabel. Falls Sie kein Stromkabel oder Höchste Vorsicht ist geboten.
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Die meisten Geräte müssen während des Versands, der Montage und des Gebrauchs LASER-INFORMATION transportiert werden. Jeder Nutzer sollte sich AR - Feldsonden (FL/PL-Serie) und Feldanalysatoren (FA-Serie) über das Risiko von schweren Verletzungen sind Laserprodukte der Klasse 1 mit eingebetteten Klasse-4- durch unsachgemäße...
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électrode de mise à la Votre équipement AR peut disposer de plus d’un câble d’alimentation terre de protection. électrique. Utilisez uniquement un ou des câbles d’alimentation approuves.
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éliminer le risque injustifié de blessures causées par le levage est fournie par les méthodes de travail de NIOSH (publication Les sondes de champ AR (série FL/PL) et les analyseurs de n° 94-110) disponibles sur : champ (série FA) sont des produits laser de classe 1 contenant des lasers intégrés de classe 4.
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Er zijn gevaarlijke elektrische spanningen aanwezig. Wees uiterst voorzichtig. VOOR HET OPZETTEN VAN DE STROOM Uw AR-apparatuur kan meer dan een netvoedingskabel bezitten. Gebruik alleen goedgekeurde netvoedingskabel(s). Koopt een Wijst op een terminal aan die bedoeld is voor aansluiting netvoedingskabel die is goedgekeurd voor gebruik in uw land als u...
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APPARAAT DAT LASERS BEVAT distributie, de assemblage en het gebruik moeten worden behandeld, moet het risico AR-terreinsondes (FL/PL-serie) en terreinanalysatoren (FA- op ernstig letsel als gevolg van een serie) zijn laserproducten van klasse 1 met ingesloten onveilige behandeling van het product een klasse 4-lasers.
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ADDITIONAL WARNINGS & NOTES WARNING: This equipment operates at potentially lethal voltages. Only trained, qualified personnel should operate, maintain, or service it. Hazardous energy may be present while protective covers are removed from the equipment even if disconnected from the power source. Contact may result in personal injury.
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Suggested Periodic Maintenance for TWT Amplifiers 1. Keep monthly log of the voltages, currents and temperatures as shown on Menus. Also record Date, “Console” and “Operate” hours. Take readings in Operate mode with the gain at zero (0%) percent. Leave unit in Operate mode for 20 minutes (Max Duty if Pulsed Unit), and then record data.
TABLE OF CONTENTS TABLE OF CONTENTS ....................i DESCRIPTION AND SPECIFICATIONS ............1 TWTA Description ....................1 Suggested Applications..................1 Specifications......................1 Accessories ......................1 Test Data Sheet ...................... 2 THEORY OF OPERATION ................7 Design of the Amplifier ..................7 Description of the RF Circuit.................
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Model 1000TP8G18 5.3.7 Parts List, HPA Assy 13PIJ, 1KW Pulsed HPA, IJ, A27500-918 .......46 5.3.8 Parts List, HPA Assy 13PIJ, 1KW Pulsed HPA, IJ, A27500-927 .......47 5.3.9 Parts List, HPA Wiring Kit, Single Phase, A30740-914........48 Sample Program for IEEE-488 Communication ..........50 FIGURES Mounting Support Holes ..................10 Front Panel Features.....................13...
1. DESCRIPTION AND SPECIFICATIONS This manual provides operating, interfacing and selected service information pertinent to Amplifier Research Model 1000TP8G18 Broadband Microwave Amplifier. The Model 1000TP8G18 is a 1,000 watt pulse only IJ- band traveling-wave tube amplifier (TWTA). This manual supports models offering additional special features.
Model 1000TP8G18 TEST DATA SHEET A Test Data Sheet for a specific unit is prepared at the time of manufacture and is included with the unit's copy of this manual. Rev -...
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Research and Development, and Service appli- forward and reflected peak power, plus extensive cations. AR also offers a broad range of amplifi- system status information accessed through a ers for CW (Continuous Wave) applications.
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Specifications Page 2 Power (Fundamental), Peak Pulse, @ Output Connect- CONNECTORS: 1000TP8G18 or: Nominal, 1800 watts; Minimum, 1000 watts RF input: Type N female, rear panel RF output: Type WRD 750D24 waveguide flange, FLATNESS: ±8 dB maximum, equalized for ±3 dB rear panel ...
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2.5:1 average, 12 x 3 x 6 3000 & 2000 peak To order AR Products, call 215.723.8181. For an applications engineer call:800.933.8181. Direct to Service call: 215.723.0275 or email: service@arworld.us For Faxing Orders:866.859.0582 (Orders Only Please) info@arworld.us Approved for public release by AR RF/Microwave Instrumentation...
2. THEORY OF OPERATION DESIGN OF THE AMPLIFIER The Model 1000TP8G18 TWT amplifier consists of three main parts, the microwave power assembly, the power supply, and the control. These will be described in greater detail below. The heart of the microprocessor control system is the control head assembly (A27509-301), which consists of the CPU board (A25450-000) and the data link board (A22488-013).
Model 1000TP8G18 panel is provided with a circuit for control head bypass in the event of a failure. In emergency bypass operation the attenuator signal is provided locally by means of a potentiometer on the emergency bypass board. RF pulsing characteristics are protected by the Pulse Monitor Board (A30750-000). This board protects the HPA from over duty and over pulse width operation.
3. OPERATION WARNINGS AND CAUTIONS Throughout this manual, the symbol: WARNING: indicates that a hazard exists that may result in personal injury or loss of life. CAUTION: indicates that failure to follow procedures may result in damage to the equipment. WARNING: DANGER - High Voltage Present: Electrical equipment in this TWTA generates and stores high-voltage energy that can result in fatal electrocution.
Model 1000TP8G18 3.2.2 Mounting and removing The TWTA may be operated as a standalone benchtop unit, or it may be installed in a 19" rack. If rack mounting is desired, first remove the module from the cabinet, then install the module in the rack. NOTE: Due to the weight of the unit, the installation or removal of the amplifier is a two-person operation.
Model 1000TP8G18 3.2.3 Cooling Requirements The TWTA is provided with a cooling fan. It is important that air movement around the rear of the unit be unobstructed. CAUTION: For either bench or rack mounting, do not position the TWTA in such a way that the air intakes or outlets are blocked, or that the exhaust flow is directed into the intakes.
Model 1000TP8G18 CAUTION: Never operate the TWTA without a matched input termination or drive source. When operating the unit with an antenna and without adequate isolation to the input, use caution in selecting well-shielded input cables and signal source. Use a 6 dB or larger pad (RF attenuator) directly at the TWTA input connector to reduce risk of “looping”...
Model 1000TP8G18 FRONT PANEL FEATURES Refer to Figure 3-2 below and Table 3-1 for descriptions. Figure 3-2. Front Panel Features Table 3-1. Front Panel Features Label Title Function MAIN POWER Switchable 7.5 A. circuit breaker; turns on control module, closes contactor providing AC to the power supply assemblies.
Model 1000TP8G18 FRONT PANEL DISPLAY AND SOFT KEYS The purpose of the front panel display is to permit the operator to access extensive information about the condition and operation of the TWTA. To accomplish this, a number of informational screens are programmed.
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Model 1000TP8G18 Menu screens - The screens at the highest level are called menu screens. There are five menu screens. At power on, the MENU 1 screen is displayed. Each of the menu screens has the soft key S4 labeled MORE. The MORE key (S4) causes the next menu screen to appear.
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Model 1000TP8G18 during extended periods of remote operation to improve tube life, by turning off the filaments (Sleep Mode activated). This eliminates excessive STANDBY hours on the TWTs while still permitting remote capability to turn on the amplifier. After activating the Sleep Mode: Screen will display Cooling On while heaters cool down.
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Model 1000TP8G18 resets. The events are stored in a first-in-first-out (FIFO) software buffer that has room for 100 events; as new events are logged, the older ones are discarded. System Shutdown Screen - In the event of a system shutdown due to a fault (refer to Table 3-5) the MENU screen is replaced by a screen indicating the nature of the fault.
Model 1000TP8G18 REAR PANEL FEATURES See Figure 3-4 below, and Table 3-2 for descriptions. Figure 3-4. Rear Panel Features Table 3-2. Rear Panel Features Label Title Function 190-260 VAC IN AC power input cable IEEE-488 Remote control connector: 24-pin hermaphrodite INTAKE VENT Cooling air intake.
Model 1000TP8G18 INITIAL TURN ON AND WARM-UP PROCEDURE Install the TWTA as discussed in section 3.2. Provide an RF generator to the RF input Type N connector. Set RF generator level below -50dBm and set desired frequency in specified range. Connect a load suitable for 200 watts continuous operation to the RF output.
Model 1000TP8G18 damage the unit). The reverse power level should remain below 10% of the forward power, assuming that the load is properly matched. An alternate procedure is to pre-set the TWTA gain to minimum, set the RF generator to 0 dBm and then slowly increase the TWTA gain to set the desired RF output level.
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Model 1000TP8G18 Command Function Units Response format RDTWTOTF Returns TWT overtemp warning setpoint (°F) °F TWTOTF=[ ]F STWTOTF Sets TWT overtemp warning setpoint (°F) °F RDTWTOTC Returns TWT overtemp warning setpoint (°C) °C TWTOTC=[ ]C STWTOTC Sets TWT overtemp warning setpoint (°C) °C RDPSOTF Returns power supply overtemp warning setpoint (°F)
Model 1000TP8G18 Table 3-4. Catalog of Status Codes (The RDSTAT command causes the TWTA to return a string in the form STATUS=[code], where [code] is an ASCII number whose meaning is given below). Status Code Meaning No command was given Last command was successful Last command is in process.
Model 1000TP8G18 Table 3-6. Catalog of System State Codes (The RDLOGIC command causes the TWTA to send a string containing an operational state code consisting of 4 ASCII characters representing hex digits. The response is in the form Sys:[w][x][y][z][eol] where the hex values of [w],[x],[y] and [z]are formed as shown below).
Model 1000TP8G18 Table 3-8. *STB?; Response Codes (The command *STB?; causes the TWTA to send a string containing an operational state code consisting of 2 ASCII characters representing hex digits. The response is in the form STATUS:[x][y][eol] where the hex values of [x] and [y] are formed as shown below).
Cooling during Operate Mode: AR TWTAs have their air outlets and inlets on the rear panels. It is important to prevent the heated air, which is expelled from the TWTA’s air outlets, from being recycled into the air inlets.
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Model 1000TP8G18 Noise Power Density (NPD): TWTAs produce rf noise over their operating frequency range, as specified by the Noise Power Density (NPD). This noise is significantly higher than the noise produced by typical solid state amplifiers, and is inherent in present TWTAs. The noise may surprise users new to TWTAs when it accumulates and results in a significant indication in a broadband measurement device –...
4. MAINTENANCE The TWTA requires a minimum of routine maintenance. The only moving parts are the elements of switches, relays and blowers. Preventive maintenance is recommended in Section 4.3. In the event that the TWTA needs repairs, it is recommended that the unit be returned to the factory. However, some user service organizations may choose to perform their own corrective maintenance, and under some circumstances returning the unit to the factory may be impractical.
Model 1000TP8G18 To open the enclosure: 1. Remove the units from the cabinet or rack as follows: NOTE: Due to the weight of the unit, the removal of the amplifier from the cabinet or rack is a two- person operation. 2.
Model 1000TP8G18 The service technician should become familiar with the internal mechanical construction to permit correct re- assembly. Limited troubleshooting may be conducted, with caution, based on the failure symptom and an understanding of the logic/schematic diagrams. NON-REPAIRABLE MODULES The Heater power supply (A10010-000), the Grid modulator (A23684-101), the HV filter (A21458-010), Capacitor Bank (A21458-050) and the Diode/Cap assembly (A21425-021) are encapsulated modules and are not repairable.
5. TECHNICAL DOCUMENTATION NOTE: The purpose of this technical documentation section is to provide a guide to the TWTA for technician- level servicing. It is intended for use by qualified technical personnel who must troubleshoot and repair the TWTA in the field. Such repairs are typically limited to replacement of modules or major components.
Model 1000TP8G18 PARTS LISTS A16485-000 HPA Logic and Control A22824-332 Microwave Power Assembly A22824-333 Microwave Power Assembly (w/optional reverse sample port) A22826-914 Pulsed TWT Power Supply A24830-008 Remote Control Board, Foldback A25444-001 HPA interface A27500-914 TWTA 1kW Pulsed IJ-Band A27500-918 TWTA 1kW Pulsed IJ-Band (w/optional reverse sample port and front panel RF connectors) A27500-927 TWTA 1kW Pulsed IJ-Band (w/optional 6.5-18.0 GHz frequency range and WRD650 waveguide output)
Model 1000TP8G18 5.3.3 Parts List, Pulsed TWT P. Supply (PFC) for TWT, A22826-914 REF. DESIG. ETM P/N DESCRIPTION QUANTITY A10010-000 HEATER POWER SUPPLY MODULE A16485-000 HPA LOGIC AND CONTROL MODULE A16487-382 POWER BOARD ASSEMBLY,PULSED TWTA A21425-021 DIODED/CAP ASSY FOR TWT 3444L A21458-005 CAPACITOR BANK A21458-010...
STRAIN RELIEF FOR LINE CORD,(PANEL COMPONENTS 85910051) H14012-000 FUSE HOLDER,(BUSSMAN HTB-44I) H17039-000 SERIAL NUMBER STICKER FOR AR PRODUCTS,(AR H17040-000 MADE IN USA STICKER FOR AR PRODUCTS,(AR NA) J00010-000 CONN,1 PIN,FEMALE,(MOLEX 03-09-1011) P14, P15 J00020-000 CONN,PIN & SOCKET,2 PIN,FEM,(MOLEX 03-09-1027) J00021-000 CONN,FEMALE 2 PIN .063,(MOLEX 03-06-1023)
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Model 1000TP8G18 REF. DESIG. ETM P/N DESCRIPTION QUANTITY J18012-000 CONN,FIBER OPTIC,GRAY,W/CRIMP RING,(HP HFBR- 4501) J18013-000 CONN,FIBER OPTIC,BLUE,W/CRIMP RING,(HP HFBR- 4511) J18054-000 CONTACT,FEMALE,HI PWR,20 AMP,UP TO 12AWG WIRE,[ITT CANNON DM53744-6] J18073-000 MALE SCREW LOCK,D SUB CONN,(AMP 205980-1) J18075-000 MALE SCREW LOCK,FOR D SUBMIN CONN,(AMP 205817-1) P20, P21, P22, P23, P24, P28 J18124-000...
Model 1000TP8G18 SAMPLE PROGRAM FOR IEEE-488 COMMUNICATION 1000 ! *********************************************** 1010 IEEE-488 COMMUNICATIONS SOFTWARE 1030 7/24/92 AARON D. McCLURE 1040 ! *********************************************** 1041 DIM F$[80] 1042 DIM A$[80] 1050 CLEAR SCREEN 1060 INPUT "INPUT COMMAND TO SEND TO POWER SUPPLY. EXIT TO QUIT.",A$ 1070 IF A$="EXIT"...
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AR's pulse TWTAs are designed specifically for pulsed applications. They cannot be used to produce CW output. AR's TP series of pulse TWTAs do incorporate many of the excellent features of AR's T series of CW TWTAs such as: foldback protection, bright 4 line by 20 character alphanumeric display and extensive remote status and control via a GPIB (IEEE-488) interface.
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Delay, RF Rise and Fall time and the Pulse Input The beam is turned on and off in response to a TTL-level input (typically from an external Pulse Generator) applied to the Pulse Input Connector. A positive level (logical 1) turns on the beam. If RF had been applied to the TWTA input prior to the positive (logical 1) TTL input, the RF output would reach 90% of its final value within 300ns (Delay) with an observed RF Rise time of up to 30ns (10% to 90%).
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100 microseconds (1/10,000 sec.) following the beginning of the previous pulse. There is no minimum rate specification. Users should contact AR RF/Microwave Instrumentation regarding any specific requirements they may have for non-continuous pulse-stream applications with higher burst rates.
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Summary This Application Note has discussed some features of AR RF/Microwave Instrumentation's Pulse high power TWTAs and their unique specifications, those not commonly specified for CW rated amplifiers. A number of conditions have been defined which must be observed to obtain proper operation of these Pulse TWTAs (though TWTA design prevents damage when these conditions are exceeded).
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These modules are not field- repairable and should never be opened outside of AR’s Microelectronics Lab. The modules in these product lines have a security label on two sides of the modules between the housing and lid/cover. If the security label is removed and or cut, the warranty of the module will be voided.
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