Pilz PSEN cs6.1p Operating Manual
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Pilz PSEN cs6.1p Operating Manual

Pilz PSEN cs6.1p Operating Manual

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PSEN cs6.1p
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PSEN sensor technology
Operating Manual-1003422-EN-06

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Summary of Contents for Pilz PSEN cs6.1p

  • Page 1 PSEN cs6.1p PSEN sensor technology Operating Manual-1003422-EN-06...
  • Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.

  • Page 3: Table Of Contents

    Lateral and vertical offset......................Wiring ............................Important information........................ Connection to evaluation devices ..................Single connection ........................Series connection ........................Connection to Pilz evaluation devices ..................Teaching in the actuator ....................... Installation ..........................General ............................. Safety switch..........................Actuator 6.1 ..........................Actuator 6.1 low profile ......................
  • Page 4 Technical details actuator ..................... Classification according to ZVEI, CB24I ................Safety characteristic data ..................... Supplementary data ......................Radio approval.......................... Order reference ........................Safety switch..........................Actuator ............................ Complete systems ........................Accessories ..........................EC declaration of conformity ....................Operating Manual PSEN cs6.1p 1003422-EN-06...

  • Page 5: Introduction

    PSEN cs6.1p Introduction Validity of documentation This documentation is valid for the product PSEN cs6.1p from Version 2.0. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. Using the documentation This document is intended for instruction.

  • Page 6: Safety

    Approved actuators: PSEN cs6.1 PSEN cs6.1 low profile glue PSEN cs6.1 low profile screw Operating Manual PSEN cs6.1p 1003422-EN-06...

  • Page 7: Safety Regulations

    Are familiar with the basic regulations concerning health and safety / accident prevention, Have read and understood the information provided in the section entitled Safety Have a good knowledge of the generic and specialist standards applicable to the specific application. Operating Manual PSEN cs6.1p 1003422-EN-06...

  • Page 8: Warranty And Liability

    Do not remove the connector's protective cap until you are just about to connect the unit. This will prevent potential contamination. Unit features Transponder technology for presence detection Pilz coding type: fully coded Dual-channel operation 2 safety inputs for series connection of multiple safety switches 2 safety outputs Safety Device Diagnostics (SDD) –...

  • Page 9: Function Description

    If this safety input switches back from low to high, while the other safety input remains high, a feasibility error is displayed and a partial operation lock is triggered: Input LED flashes yellow and Device LED flashes red Operating Manual PSEN cs6.1p 1003422-EN-06...

  • Page 10: Block Diagram

    – Read configuration parameters of the sensor (examples: Number of teach-in pro- cesses remaining, serial number of the sensor) – Perform actions (example: poll updated actuator name) Operating Manual PSEN cs6.1p | 10 1003422-EN-06...

  • Page 11: Operating Distances

    [4] Actuator PSEN cs6.1 low profile glue or PSEN cs6.1 low profile screw aligned to the square marking on the switch Assured operating distance: 5 mm Assured release distance: 20 mm Typical operating distance: 10 mm Typical release distance: 12 mm Operating Manual PSEN cs6.1p | 11 1003422-EN-06...
  • Page 12 – Measurement over the entire temperature range – Installed on various base materials – Taking into account product tolerances Typical operating distance S and typical release distance S – Measured at room temperature – Installed on plastic Operating Manual PSEN cs6.1p | 12 1003422-EN-06...

  • Page 13: Lateral And Vertical Offset

    Legend [1] Hysteresis [2] Typical operating distance S [3] Typical release distance S [4] Offset in mm [5] Operating distance in mm [6] Response range [7] Status of LED Operating Manual PSEN cs6.1p | 13 1003422-EN-06...
  • Page 14 [5] Operating distance in mm [6] Response range [7] Connector on the safety switch [8] Limit of response range, position of gate hinge [9] Status of LED [10] Sensing face of the actuator, labelled with Pilz logo Operating Manual PSEN cs6.1p | 14 1003422-EN-06...
  • Page 15 Alignment 1/2: Actuator PSEN cs6.1 aligned to the triangle or square marking on the switch DEVICE SAFETY GATE INPUT DEVICE SAFETY GATE INPUT 12 16 8 4 0 8 4 0 12 16 Operating Manual PSEN cs6.1p | 15 1003422-EN-06...
  • Page 16 [1] Hysteresis [2] Typical operating distance S [3] Typical release distance S [4] Offset in mm [5] Operating distance in mm [6] Response range [7] Status of LED [8] Square marking [9] Triangle marking Operating Manual PSEN cs6.1p | 16 1003422-EN-06...
  • Page 17 PSEN cs6.1p Vertical offset when aligning to the semicircle marking Alignment 3: Actuator PSEN cs6.1 aligned to the semicircle marking on the switch 8 4 0 8 4 0 Operating Manual PSEN cs6.1p | 17 1003422-EN-06...
  • Page 18 Legend [1] Hysteresis [2] Typical operating distance S [3] Typical release distance S [4] Offset in mm [5] Operating distance in mm [6] Response range Operating Manual PSEN cs6.1p | 18 1003422-EN-06...

  • Page 19: Wiring

    PSEN sg or PSEN sl) or – The faults at the safety inputs that can occur by shorts across contact will have to be excluded by suitable measures (e.g. wiring in accordance with EN 602041). Operating Manual PSEN cs6.1p | 19 1003422-EN-06...
  • Page 20 0 V UB blue Diagnostics input The wire colour also applies for the cable available from Pilz as an accessory. NOTICE The inputs S11 and S21 may only be used for the series connection with Pilz sensors. Operating Manual PSEN cs6.1p...

  • Page 21: Connection To Evaluation Devices

    Also note the max. current (see Technical details [ 38]). Single connection Connection diagram, single connection without SDD Safety switch Actuator Evaluation device FS: Failsafe Operating Manual PSEN cs6.1p | 21 1003422-EN-06...
  • Page 22 PSEN cs6.1p Connection diagram, single connection with SDD 24 V Actuator Safety switch I1 (FS) I2 (FS) Evaluation device Fieldbus module FS: Failsafe Operating Manual PSEN cs6.1p | 22 1003422-EN-06...

  • Page 23: Series Connection

    When making series connections using SDD, only use the following passive junctions. – PSEN ix2 F4 code – PSEN ix2 F8 code – PSEN Y junction M8-M12/M12 PIGTAIL – PSEN Y junction M8 SENSOR – PSEN Y junction M8 cable channel Operating Manual PSEN cs6.1p | 23 1003422-EN-06...
  • Page 24 PSEN cs6.1p Connection diagram, series connection without SDD Safety switch 1 Actuator Controller Safety switch 2 Actuator Actuator Safety switch n Evaluation device FS: Failsafe Operating Manual PSEN cs6.1p | 24 1003422-EN-06...
  • Page 25 PSEN cs6.1p Connection diagram, series connection with SDD 24 V Safety switch Actuator Actuator Safety switch Actuator Safety switch I1 (FS) I2 (FS) Evaluation device Fieldbus module FS: Failsafe ST: Standard Operating Manual PSEN cs6.1p | 25 1003422-EN-06...

  • Page 26: Connection To Pilz Evaluation Devices

    PSEN cs6.1p Connection to Pilz evaluation devices The safety switch PSEN cs6.1p can be connected to Pilz evaluation devices, for example. Suitable Pilz evaluation devices are, for example: PNOZelog for safety gate monitoring PNOZpower for safety gate monitoring PNOZsigma for safety gate monitoring...

  • Page 27: Teaching In The Actuator

    1. NOTICE – The actuator must not be removed during the learning procedure. – It is no loner possible to reteach his actuator on the same safety switch. Operating Manual PSEN cs6.1p | 27 1003422-EN-06...

  • Page 28: Installation

    Make sure that the bend protection is not damaged. Such damage can cause the whole product to fail. For simpler installation, the mounting brackets (see Order reference for Accessories [ 47]) can be used. Operating Manual PSEN cs6.1p | 28 1003422-EN-06...
  • Page 29 [8] Limit of response range, position of gate hinge [9] Status of LED [10] Sensing face of the actuator, labelled with Pilz logo [11] Distance from the front edge of the safety switch to the limit of the response range (position of the gate end stop) = 15.9 mm...

  • Page 30: Safety Switch

    After a cure time of 24 hours, 90 % of the final adhesive force are achieved. The harden- ing must take place at min. 20 °C. With lower temperatures the cure time is clearly exten- ded. No continuous force must affect the actuator. Operating Manual PSEN cs6.1p | 30 1003422-EN-06...
  • Page 31 Do not touch the adhesive foil after removing the protective foil! 6. Close the safety gate carefully and then press the actuator to the adhesive position. 7. Press on the actuator for at least 3 seconds with approx. 50 N. Operating Manual PSEN cs6.1p | 31 1003422-EN-06...
  • Page 32 72 hours at an ambient temperature of at least 20 °C. 7. Check the adhesive force of the glue after 10 minutes. The actuator must no move when pressed sideways. 8. Additionally, attach the actuator using the M3 plastic screw supplied. Operating Manual PSEN cs6.1p | 32 1003422-EN-06...

  • Page 33: Align Safety Switch And Actuator

    [1] 4 seals for actuators [2] Unused seals [3] 2 seals for actuators [4] 2 seals for switches, 2 seals unused [1] [3] Fig.: Applying the screw covers [1] and [3] on the actuator Operating Manual PSEN cs6.1p | 33 1003422-EN-06...

  • Page 34: Use In Operating Heights Higher Than 2000 M Above Sea Level

    3. Use the seals to close the mounting holes on the sensing face of the safety switch (see diagram, [4]). Use in operating heights higher than 2000 m above sea level When using the PSEN cs6.1p note the reduced max. ambient temperature of +60 °C at a height of 2000 m to 4000 m. Adjustment...

  • Page 35: Operation

    Switch status Device Ready for operation Green Safety Gate Actuator is within the response range yellow Actuator is outside the response range Input Both safety inputs are high yellow Both safety inputs are low Operating Manual PSEN cs6.1p | 35 1003422-EN-06...

  • Page 36: Error Display

    Wrong actuator Use the actuator that has definitive been taught-in or teach in a new actuator (see Green Yellow Teaching in the actuator [ 27]). Switch doesn't start Change the switch. Yellow Yellow Operating Manual PSEN cs6.1p | 36 1003422-EN-06...

  • Page 37: Dimensions In Mm

    PSEN cs6.1p Dimensions in mm Safety switch DEVICE SAFETY GATE INPUT 26,4 Actuator Legend: [1] Square marking [2] Triangle marking [3] LEDs [4] Semicircle marking Operating Manual PSEN cs6.1p | 37 1003422-EN-06...

  • Page 38: Technical Details Safety Switch

    3 Hz Max. cable capacitance at the safety outputs No-load, PNOZ with relay contacts 40 nF PNOZmulti, PNOZelog, PSS 40 nF Max. inrush current impulse Current pulse, A1 0,5 A No-load current 25 mA Operating Manual PSEN cs6.1p | 38 1003422-EN-06...
  • Page 39 EN 60068-2-1/-2 Temperature range -40 - 85 °C Climatic suitability In accordance with the standard EN 60068-2-30 Humidity 93 % r. h. at 40 °C Max. operating height above sea level 4000 m Operating Manual PSEN cs6.1p | 39 1003422-EN-06...
  • Page 40 Actuator 1 Type PSEN cs6.1 Assured operating distance Sao 8 mm Assured release distance Sar 20 mm Typical operating distance So 11 mm Typical release distance Sr 14 mm Typical hysteresis 2 mm Operating Manual PSEN cs6.1p | 40 1003422-EN-06...
  • Page 41 PSEN cs6.1 low profile glue Assured operating distance Sao 5 mm Assured release distance Sar 17 mm Typical operating distance So 8 mm Typical release distance Sr 10 mm Typical hysteresis 2 mm Operating Manual PSEN cs6.1p | 41 1003422-EN-06...

  • Page 42: Technical Details Actuator

    -25 - 70 °C Max. at max. operating height +60 °C Max. at max. operating height <2000 m +70 °C Storage temperature In accordance with the standard EN 60068-2-1/-2 Temperature range -40 - 85 °C Operating Manual PSEN cs6.1p | 42 1003422-EN-06...
  • Page 43 In accordance with the standard EN 60068-2-14 EN 60068-2-14 Temperature range -25 - 70 °C -25 - 70 °C Max. at max. operating height +60 °C +60 °C Max. at max. operating height <2000 m +70 °C +70 °C Operating Manual PSEN cs6.1p | 43 1003422-EN-06...
  • Page 44 Max. torque setting for fixing screws – 0,1 Nm Dimensions Height 3,8 mm 3,8 mm Width 18 mm 18 mm Depth 18 mm 18 mm Weight Where standards are undated, the 2015-11 latest editions shall apply. Operating Manual PSEN cs6.1p | 44 1003422-EN-06...

  • Page 45: Classification According To Zvei, Cb24I

    EN ISO mode 13849-1: 13849-1: 13849-1: SIL CL [1/h] 2015 2015 2015 Category [year] 2-ch. OSSD PL e Cat. 4 SIL CL 3 9,56E-10 – 8,51E-06 Explanatory notes for the safety-related characteristic data: Operating Manual PSEN cs6.1p | 45 1003422-EN-06...

  • Page 46: Supplementary Data

    2) this product must accept any interference received, including interference that may cause undesired operation. Changes or modifications made to this product not expressly approved by Pilz may void the FCC authorization to operate this equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.

  • Page 47: Actuator

    532 111 bracket straight PSEN screw M4x12 Safety screws made from stainless steel with one-way slot 540 309 10pcs PSEN screw M4x16 Safety screws made from stainless steel with one-way slot 540 310 10pcs Operating Manual PSEN cs6.1p | 47 1003422-EN-06...
  • Page 48 PSEN converter M8-8sf -- M12, 8‑pin, pin M8, 8‑pin, socket 540 329 M12-8sm PDP67 F 4 code Decentralised passive junction 773 603 PDP67 F 4 code VA Decentralised passive junction, V2A ring nut 773 613 Operating Manual PSEN cs6.1p | 48 1003422-EN-06...

  • Page 49: Ec Declaration Of Conformity

    European Parliament and of the Council. 2006/42/EC on machines 2014/53/EC on radio equipment The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/ downloads. Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ost- fildern, Germany Operating Manual PSEN cs6.1p...
  • Page 50 We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: info@pilz.com, Internet: www.pilz.com...

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