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Summary of Contents for Pilz PSEN cs3.1p/M12
- Page 1 PSEN cs3.1p/M12 PSEN sensor technology Operating Manual-1003296-EN-09...
- Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
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Page 3: Table Of Contents
Wiring ............................Important information........................ Terminal assignment connectors....................Connection to evaluation devices ..................Single connection ........................Series connection ........................Connection to Pilz evaluation devices ..................Teaching in the actuator ....................... Installation ..........................General ............................. Safety switch..........................Actuator cs1.1 or cs3.1 ...................... - Page 4 Technical details actuator ..................... Classification according to ZVEI, CB24I ................Safety characteristic data ..................... Supplementary data ......................Radio approval.......................... Order reference ........................Safety switch..........................Actuator ............................ Complete systems ........................Accessories ..........................EC declaration of conformity ....................Operating Manual PSEN cs3.1p/M12 1003296-EN-09...
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Page 5: Introduction
PSEN cs3.1p/M12 Introduction Validity of documentation This documentation is valid for the product PSEN cs3.1p/M12 from Version 2.0. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. Using the documentation This document is intended for instruction. -
Page 6: Safety
Approved actuators: PSEN cs3.1 PSEN cs1.1 PSEN cs3.1 low profile glue PSEN cs3.1 low profile screw Operating Manual PSEN cs3.1p/M12 1003296-EN-09... -
Page 7: Safety Regulations
– PDP67 F 4 code – PSEN Y junction M12 sensor – PSEN Y junction M12 cable You will need to be conversant with the information in these documents in order to fully un- derstand this operating manual. Operating Manual PSEN cs3.1p/M12 1003296-EN-09... -
Page 8: Use Of Qualified Personnel
Disposal In safety-related applications, please comply with the mission time T in the safety-related characteristic data. When decommissioning, please comply with local regulations regarding the disposal of electronic devices (e.g. Electrical and Electronic Equipment Act). Operating Manual PSEN cs3.1p/M12 1003296-EN-09... -
Page 9: For Your Safety
1 direction of actuation Connection types: – PSEN cs3.1p: 8-pin M8 male connector – PSEN cs3.1 M12/8-0.15m: 8-pin M12 male connector, 0.15 m cable – PSEN cs3.1 M12/8-1.5m: 8-pin M12 male connector, 1.5 m cable Operating Manual PSEN cs3.1p/M12 1003296-EN-09... -
Page 10: Function Description
If no fieldbus module of the SDD is used, the diagnostic input Y1 is not used. Signal output/diagnostic output Y32 The status of the actuator is output. If a fieldbus module of the SDD is used, the signal output/diagnostic output for the writing of data is activated. Operating Manual PSEN cs3.1p/M12 | 10 1003296-EN-09... -
Page 11: Block Diagram
With Safety Device Diagnostics there are the following diagnostic options for the fieldbus module for simple wiring: – Information is passed on via the fieldbus module directly to the network – Mappings of the signal outputs to the sensor are automated by the SDD. Operating Manual PSEN cs3.1p/M12 | 11 1003296-EN-09... -
Page 12: Operating Distances
The offset-independent values for the switching distances are included in the Technical details [ 33]. Lateral and vertical offset -7,5 -10 -7,5 -5 -2,5 0 2,5 -2,5 Fig.: Safety switches PSEN cs3.1p/M12 with actuator PSEN cs3.1 Operating Manual PSEN cs3.1p/M12 | 12 1003296-EN-09... - Page 13 -8 -6 -4 -2 0 10 12 14 Fig.: Safety switches PSEN cs3.1p/M12 with actuator PSEN cs1.1 Fig.: Safety switches PSEN cs3.1p/M12 with actuator PSEN cs3.1 low profile glue or PSEN cs3.1 low profile screw Legend [1] Hysteresis [2] Typical operating distance S...
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Page 14: Wiring
PSEN sg or PSEN sl) or – The faults at the safety inputs that can occur by shorts across contact will have to be excluded by suitable measures (e.g. wiring in accordance with EN 602041). Operating Manual PSEN cs3.1p/M12 | 14 1003296-EN-09... -
Page 15: Terminal Assignment Connectors
0 V UB blue Diagnostics input The wire colour also applies for the cable available from Pilz as an accessory. Connection to evaluation devices Make sure that the selected evaluation device has the following property: OSSD signals are evaluated through 2 channels with plausibility monitoring... -
Page 16: Single Connection
PSEN cs3.1p/M12 Single connection Connection diagram, single connection without SDD Safety switch Actuator Evaluation device FS: Failsafe Operating Manual PSEN cs3.1p/M12 | 16 1003296-EN-09... - Page 17 PSEN cs3.1p/M12 Connection diagram, single connection with SDD 24 V Actuator Safety switch I1 (FS) I2 (FS) Evaluation device Fieldbus module FS: Failsafe Operating Manual PSEN cs3.1p/M12 | 17 1003296-EN-09...
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Page 18: Series Connection
– PSEN Y junction M8-M12/M12 PIGTAIL – PSEN Y junction M12-M12/M12 PIGTAIL – PSEN Y junction M12 SENSOR – PSEN Y junction M12 cable channel – PSEN Y junction M8 SENSOR – PSEN Y junction M8 cable channel Operating Manual PSEN cs3.1p/M12 | 18 1003296-EN-09... - Page 19 PSEN cs3.1p/M12 Connection diagram, series connection without SDD Safety switch 1 Actuator Controller Safety switch 2 Actuator Actuator Safety switch n Evaluation device FS: Failsafe Operating Manual PSEN cs3.1p/M12 | 19 1003296-EN-09...
- Page 20 PSEN cs3.1p/M12 Connection diagram, series connection with SDD 24 V Safety switch Actuator Actuator Safety switch Actuator Safety switch I1 (FS) I2 (FS) Evaluation device Fieldbus module FS: Failsafe ST: Standard Operating Manual PSEN cs3.1p/M12 | 20 1003296-EN-09...
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Page 21: Connection To Pilz Evaluation Devices
PSEN cs3.1p/M12 Connection to Pilz evaluation devices The safety switch PSEN cs3.1p/M12 can be connected to Pilz evaluation devices, for ex- ample. Suitable Pilz evaluation devices are, for example: PNOZelog for safety gate monitoring PNOZpower for safety gate monitoring PNOZsigma for safety gate monitoring... -
Page 22: Teaching In The Actuator
PNOZmulti PSENcode Without SDD With SDD Teaching in the actuator Any approved Pilz actuator (see Intended use) is detected as soon as it is brought into the response range. Installation General CAUTION! Potential loss of safety function due to changed device properties The unit's properties may be affected if installed in an environment contain- ing electrically or magnetically conductive material. -
Page 23: Safety Switch
4. The actuator should be protected from unauthorised removal and from contamination. Close the mounting holes using the seals provided. The use of seals should be re- garded as equivalent to using permanent fastenings in accordance with EN ISO 14119. Parallel assembly Orthogonal assembly Operating Manual PSEN cs3.1p/M12 | 23 1003296-EN-09... -
Page 24: Actuator Cs3.1 Low Profile
After a cure time of 24 hours, 90 % of the final adhesive force are achieved. The harden- ing must take place at min. 20 °C. With lower temperatures the cure time is clearly exten- ded. No continuous force must affect the actuator. Operating Manual PSEN cs3.1p/M12 | 24 1003296-EN-09... - Page 25 6. Press on the actuator for at least 3 seconds with approx. 50 N. After this time, an adhesive force of approx. 50 % is achieved. The full adhesive force is achieved after 72 hours at an ambient temperature of at least 20 °C. Operating Manual PSEN cs3.1p/M12 | 25 1003296-EN-09...
- Page 26 6. Insert the screw into the actuator’s hole and position the screw at the hole on the mounting surface. To screw on the actuator, use the supplied plastic M3 countersunk screw. When using a screw mad from metal the operating distance change, please note the Warning [ 22]. Operating Manual PSEN cs3.1p/M12 | 26 1003296-EN-09...
- Page 27 72 hours at an ambient temperature of at least 20 °C. 8. Check the adhesive force of the glue after 10 minutes. The actuator must no move when pressed sideways. 9. Tighten the M3 plastic screw to 0,8 Nm. Operating Manual PSEN cs3.1p/M12 | 27 1003296-EN-09...
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Page 28: Align Safety Switch And Actuator
Operating distances may deviate if other arrangements are used. Note the maximum permitted lateral and vertical offset (see Operating distances [ Lateral and vertical offset [ 12]). Operating Manual PSEN cs3.1p/M12 | 28 1003296-EN-09... -
Page 29: Operation
(partial operation). Remedy: Open both channels of the input circuit. "Power/Fault" LED lights up red: Error message Remedy: Rectify fault and interrupt power supply. Dimensions in mm Safety switch PSEN cs3.1p 26,4 Operating Manual PSEN cs3.1p/M12 | 29 1003296-EN-09... -
Page 30: Safety Switch Psen Cs3.1 M12/8-0.15M
PSEN cs3.1p/M12 Safety switch PSEN cs3.1 M12/8-0.15m 26,4 Operating Manual PSEN cs3.1p/M12 | 30 1003296-EN-09... -
Page 31: Safety Switch Psen Cs3.1 M12/8-1.5M
PSEN cs3.1p/M12 Safety switch PSEN cs3.1 M12/8-1.5m 14,4 14,4 26,4 Actuator Actuator PSEN cs1.1 Actuator PSEN cs3.1 Operating Manual PSEN cs3.1p/M12 | 31 1003296-EN-09... - Page 32 PSEN cs3.1p/M12 14,4 14,4 Actuator PSEN cs3.1 low profile glue Actuator PSEN cs3.1 low profile screw 90° Operating Manual PSEN cs3.1p/M12 | 32 1003296-EN-09...
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Page 33: Technical Details Safety Switch
Input current range 5 mA 5 mA 5 mA Max. overall cable resist- ance Rlmax Single-channel at UB 1000 Ohm 1000 Ohm 1000 Ohm Semiconductor outputs 541059 541060 541064 OSSD safety outputs Signal outputs Operating Manual PSEN cs3.1p/M12 | 33 1003296-EN-09... - Page 34 In accordance with the standard EN 60068-2-78 EN 60068-2-78 EN 60068-2-78 Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C Operating Manual PSEN cs3.1p/M12 | 34 1003296-EN-09...
- Page 35 14 mm 14 mm Repetition accuracy switching distances 10 % 10 % 10 % Change of operating distance with temperat- ure changes +-0,01mm/°C +-0,01mm/°C +-0,01mm/°C Typ. Hysteresis 2 mm 2 mm 2 mm Operating Manual PSEN cs3.1p/M12 | 35 1003296-EN-09...
- Page 36 12 mm 12 mm Repetition accuracy switching distances 10 % 10 % 10 % Change of operating distance with temperat- ure changes +-0,01mm/°C +-0,01mm/°C +-0,01mm/°C Typical hysteresis 2 mm 2 mm 2 mm Operating Manual PSEN cs3.1p/M12 | 36 1003296-EN-09...
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Page 37: Technical Details Actuator
EN 60068-2-14 Temperature range -25 - 70 °C -25 - 70 °C Storage temperature In accordance with the standard EN 60068-2-1/-2 EN 60068-2-1/-2 Temperature range -40 - 85 °C -25 - 70 °C Operating Manual PSEN cs3.1p/M12 | 37 1003296-EN-09... - Page 38 In accordance with the standard EN 60068-2-14 EN 60068-2-14 Temperature range -25 - 70 °C -25 - 70 °C Max. at max. operating height +60 °C +60 °C Max. at max. operating height <2000 m +70 °C +70 °C Operating Manual PSEN cs3.1p/M12 | 38 1003296-EN-09...
- Page 39 Max. torque setting for fixing screws – 0,1 Nm Dimensions Height 3,8 mm 3,8 mm Width 18 mm 18 mm Depth 18 mm 18 mm Weight Where standards are undated, the 2016-10 latest editions shall apply. Operating Manual PSEN cs3.1p/M12 | 39 1003296-EN-09...
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Page 40: Classification According To Zvei, Cb24I
Max. capacitive load 18 pF Single-pole output Interfaces Source Interface Sensor Class Drain Class C1, C2 Source parameters Max. test pulse duration 450 µs Max. rated current 0,1 A Max. capacitive load 0,4 µF Operating Manual PSEN cs3.1p/M12 | 40 1003296-EN-09... -
Page 41: Safety Characteristic Data
A safety function's SIL/PL values are not identical to the SIL/PL values of the units that are used and may be different. We recommend that you use the PAScal software tool to calculate the safety function's SIL/PL values. Operating Manual PSEN cs3.1p/M12 | 41 1003296-EN-09... -
Page 42: Supplementary Data
2) this product must accept any interference received, including interference that may cause undesired operation. Changes or modifications made to this product not expressly approved by Pilz may void the FCC authorization to operate this equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. -
Page 43: Complete Systems
30 m 540 325 PSEN cable M12-8sf straight, M12, 8-pin, socket straight, M12, 8-pin, pin 2 m 540 340 M12-8sm 540 341 10 m 540 342 20 m 540 343 30 m 540 344 Operating Manual PSEN cs3.1p/M12 | 43 1003296-EN-09... - Page 44 TCP for Safety Device Dia- gnostics SDD ES Profibus Fieldbus module Profibus Spring-loaded terminal 540 132 for Safety Device Dia- gnostics SDD ES Profinet Fieldbus module for Safety Spring-loaded terminal 540 138 Device Diagnostics Operating Manual PSEN cs3.1p/M12 | 44 1003296-EN-09...
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Page 45: Ec Declaration Of Conformity
European Parliament and of the Council. 2006/42/EC on machines 2014/53/EC on radio equipment The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/ downloads. Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ost- fildern, Germany Operating Manual PSEN cs3.1p/M12... - Page 46 We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: info@pilz.com, Internet: www.pilz.com...
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