Yamaha 2010 YZF-R6Z Owner's Manual
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Yamaha 2010 YZF-R6Z Owner's Manual

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OWNER'S MANUAL
YZF-R6Z
13S-28199-22

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Summary of Contents for Yamaha 2010 YZF-R6Z

  • Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL YZF-R6Z 13S-28199-22...
  • Page 2 EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 Welcome to the Yamaha world of motorcycling! As the owner of the YZF-R6Z, you are benefiting from Yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 4 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10200 YZF-R6Z OWNER’S MANUAL ©2009 by Yamaha Motor Co., Ltd. 1st edition, September 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS LOCATION OF IMPORTANT Adjusting the shock absorber Air filter element ......7-18 LABELS ..........1-1 assembly ........4-25 Checking the engine idling Luggage strap holders ....4-27 speed ........7-18 SAFETY INFORMATION ....2-1 EXUP system ....... 4-28 Checking the throttle cable free Sidestand ........
  • Page 7 TABLE OF CONTENTS Lubricating the swingarm Motorcycle noise regulation pivots .........7-30 (for Australia) ......10-2 Checking the front fork ....7-31 Checking the steering ....7-31 Checking the wheel bearings ..7-32 Battery ..........7-32 Replacing the fuses ......7-33 Replacing a headlight bulb ...7-34 Tail/brake light ......7-36 Replacing a turn signal light bulb ...........7-36...

  • Page 8: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 9 LOCATION OF IMPORTANT LABELS 4AA-22259-40 STATIONARY NOISE TEST INFORMATION TESTED 95 dB(A) 7250 r/min SILENCING SYSTEM : YAMAHA IDENTIFICATION : 13SL 13S-2118G-10 TIRE INFORMATION Cold tire normal pressure should be set as follows. • Up to 90 kg (198 lbs) load FRONT : 250 kPa, {2.50 kgf/cm²}, 36 psi...

  • Page 10: Safety Information

    SAFETY INFORMATION EAU10283 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
  • Page 11 SAFETY INFORMATION due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe cornering (insufficient lean angle road use only. It is not suitable for the above precautions. for the speed). off-road use. • Always obey the speed limit and Avoid Carbon Monoxide Poisoning never travel faster than warrant- Protective apparel...
  • Page 12 Yamaha accessories, which are avail- of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have the possibility of an accident, use ex- been designed, tested, and approved treme caution when adding cargo or Shifting weights can create a sud- by Yamaha for use on your vehicle.
  • Page 13 • Accessories fitted to the handle- Use caution when adding electri- genuine Yamaha accessories, recog- bar or the front fork area can cal accessories. If electrical acces- nize that some aftermarket accessories...

  • Page 14: Description

    DESCRIPTION EAU10410 Left view 1. Fuse box 2 (page 7-33) 8. Shock absorber assembly rebound damping force adjusting screw (page 4-25) 2. Front fork spring preload adjusting bolt (page 4-22) 9. Shift pedal (page 4-15) 3. Front fork rebound damping force adjusting screw (page 4-22) 10.Engine oil filter cartridge (page 7-12) 4.

  • Page 15: Right View

    DESCRIPTION EAU10420 Right view 3,4,5,6 1. Luggage strap holder (page 4-27) 9. Radiator cap (page 7-15) 2. Helmet cable holder (page 4-21) 10.Engine oil filler cap (page 7-12) 3. Fuse box 1 (page 7-33) 11.Coolant drain bolt (page 7-16) 4. Main fuse (page 7-33) 12.Engine oil dipstick (page 7-12) 5.

  • Page 16: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 4-15) 2. Left handlebar switches (page 4-14) 3. Main switch/steering lock (page 4-2) 4. Multi-function meter unit (page 4-8) 5. Front brake fluid reservoir (page 7-24) 6. Right handlebar switches (page 4-14) 7.

  • Page 17: Instrument And Control Functions

    Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.

  • Page 18: Main Switch/Steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS Keep other immobilizer system EAU10472 EAU38530 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power; the meter lighting, taillight, li- ference. cense plate light and auxiliary light come on, and the engine can be start- ed.
  • Page 19 INSTRUMENT AND CONTROL FUNCTIONS EAU10683 To unlock the steering ECA11020 LOCK NOTICE The steering is locked, and all electrical Do not use the parking position for systems are off. The key can be re- an extended length of time, other- moved.

  • Page 20: Indicator And Warning Lights

    The oil level warning high beam of the headlight is switched light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11254 Oil level warning light “ ”...
  • Page 21 3.0 seconds. If this oc- the coolant temperature in the ra- curs, have a Yamaha dealer check the diator. vehicle. If the engine overheats, see page 7-43 for further instructions.
  • Page 22 INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature TRIP A Under 39 °C ˚C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) TRIP A 40–116 °C ˚C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until TRIP A...
  • Page 23 If this occurs, go off. diagnosis device for the immobilizer have a Yamaha dealer check the self- If the indicator light does not come on system. (See page 4-11 for an explana- diagnosis system. (See page 4-11 for initially when the key is turned to “ON”,...

  • Page 24: Multi-Function Meter Unit

    INSTRUMENT AND CONTROL FUNCTIONS EAU39445 multi-function meter unit Tachometer Multi-function meter unit equipped with the following: a speedometer a tachometer an odometer two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the fuel level warning light came 1.
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS Clock Odometer, tripmeter, and stopwatch between the various tripmeter, odome- modes ter, and stopwatch modes in the follow- ing order: F-TRIP → Stopwatch → TRIP A → TRIP B → ODO → F-TRIP km/h TRIP A To reset a tripmeter, select it by push- TRIP A ˚C...
  • Page 26 INSTRUMENT AND CONTROL FUNCTIONS 3. Push the “SELECT” button again Coolant temperature display Air intake temperature display to reset the stopwatch. Split time measurement 1. Push the “RESET” button to start TRIP A TRIP A ˚C ˚C the stopwatch. 2. Push the “RESET” button or start switch “...
  • Page 27 If the right display indicates any error codes, note the code number, and then Self-diagnosis device have a Yamaha dealer check the vehi- If the right display indicates error code cle. 52, this could be caused by transpon- ECA11590 der interference.
  • Page 28 INSTRUMENT AND CONTROL FUNCTIONS Display brightness and shift timing Shift timing indicator light activity: To adjust the brightness of the multi- indicator light control mode This function allows you to choose function meter displays and tachometer whether or not the indicator light 1.
  • Page 29 INSTRUMENT AND CONTROL FUNCTIONS The indicator light will flash 1. Push the “RESET” button to select 1. Push the “RESET” button to select when activated. (This setting the desired engine speed for acti- the desired engine speed for deac- is selected when the indicator vating the indicator light.

  • Page 30: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU12348 Right position. To cancel the turn signal Handlebar switches lights, push the switch in after it has re- turned to the center position. Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “...

  • Page 31: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12733 EAU12820 EAU12870 Hazard switch “ ” Clutch lever Shift pedal With the key in the “ON” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights).

  • Page 32: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU33851 be sure to set it by aligning a groove on EAU12941 Brake lever Brake pedal the adjusting knob with the “ ” mark on the brake lever. 1. Brake lever 1. Brake pedal 2. Distance between brake lever and handlebar The brake pedal is on the right side of grip the motorcycle.

  • Page 33: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS EAU13074 EAU13221 Fuel tank cap Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10881 WARNING not properly closed and locked.
  • Page 34 WARNING as well as to the exhaust system. Gasoline is poisonous and can Your Yamaha engine has been de- cause injury or death. Handle gaso- signed to use premium unleaded gaso- line with care. Never siphon gaso- line with a research octane number of line by mouth.

  • Page 35: Fuel Tank Breather/Overflow Hose

    INSTRUMENT AND CONTROL FUNCTIONS EAU39451 EAU13445 ECA10701 Fuel tank breather/overflow Catalytic converters NOTICE hose This vehicle is equipped with catalytic Use only unleaded gasoline. The use converters in the exhaust system. of leaded gasoline will cause unre- EWA10862 pairable damage to the catalytic WARNING converter.

  • Page 36: Seats

    INSTRUMENT AND CONTROL FUNCTIONS EAU39032 Seats Rider seat To remove the rider seat Pull back the rear of the rider seat as shown, remove the bolts, and then pull the seat off. 1. Projection 1. Passenger seat lock 2. Seat holder 2.

  • Page 37: Helmet Holding Cable

    INSTRUMENT AND CONTROL FUNCTIONS EAU39073 3. Pass one of the other snap hooks Helmet holding cable of the cable through the helmet strap buckle, and then clip the snap hook onto the cable holder as shown. 1. Projection 2. Seat holder 1.

  • Page 38: Rear View Mirrors

    INSTRUMENT AND CONTROL FUNCTIONS EAU39671 EAU38943 Rear view mirrors Adjusting the front fork The rear view mirrors of this vehicle can EWA10180 WARNING be folded forward or backward for park- ing in narrow spaces. Fold the mirrors Always adjust both fork legs equal- back to their original position before ly, otherwise poor handling and loss riding.
  • Page 39 INSTRUMENT AND CONTROL FUNCTIONS Spring preload Rebound damping force 1. Current setting 2. Front fork collar 1. Spring preload adjusting bolt 1. Rebound damping force adjusting screw To increase the spring preload and To increase the rebound damping force Spring preload setting: thereby harden the suspension, turn and thereby harden the rebound damp- Minimum (soft):...
  • Page 40 INSTRUMENT AND CONTROL FUNCTIONS Compression damping force and thereby soften the compression Compression damping setting (for damping, turn the adjusting bolt on fast compression damping): To adjust the compression damping each fork leg in direction (b). Minimum (soft): 4 turn(s) in direction (b)* force (for fast compression damping) Standard: Compression damping setting (for...

  • Page 41: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU42944 Spring preload Spring preload setting: Adjusting the shock absorber Minimum (soft): assembly This shock absorber assembly is Standard: equipped with a spring preload adjust- Maximum (hard): ing ring, a rebound damping force ad- justing screw, a compression damping force adjusting bolt (for fast compres- Rebound damping force sion damping) and a compression...
  • Page 42 INSTRUMENT AND CONTROL FUNCTIONS sion damping force and thereby soften To increase the compression damping Rebound damping setting: the compression damping, turn the ad- force and thereby harden the compres- Minimum (soft): justing bolt in direction (b). sion damping, turn the adjusting bolt in 20 click(s) in direction (b)* Standard: direction (a).

  • Page 43: Luggage Strap Holders

    Do not dispose of a damaged or worn-out shock absorber as- sembly yourself. Take the shock absorber assembly to a Yamaha 1. Luggage strap holder dealer for any service. There are six luggage strap holders, four on the bottom of the passenger seat and one on each passenger foot- rest.

  • Page 44: Exup System

    INSTRUMENT AND CONTROL FUNCTIONS EAU41941 EAU15303 below and have a Yamaha dealer re- EXUP system Sidestand pair it if it does not function proper- This model is equipped with Yamaha’s The sidestand is located on the left side EXUP (EXhaust Ultimate Power valve) of the frame.

  • Page 45: Ignition Circuit Cut-Off System

    INSTRUMENT AND CONTROL FUNCTIONS EAU44892 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. It prevents starting when the trans- mission is in gear and the side- stand is up, but the clutch lever is not pulled.
  • Page 46 INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.

  • Page 47: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended coolant to specified level. 7-15 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 48 • Make sure that operation is smooth. • Check cable free play. Throttle grip 7-18, 7-28 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-28 •...
  • Page 49 • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 4-28 • If system is not working correctly, have Yamaha dealer check vehicle.

  • Page 50: Operation And Important Riding Points

    Yamaha dealer. The transmission is in the neutral gine in case of a turnover. In this position.

  • Page 51: Shifting

    (See page 6-2.) The quate lubrication may damage neutral indicator light should come the transmission. 1. Shift pedal on. If not, ask a Yamaha dealer to 2. Neutral position Always use the clutch while check the electrical circuit. changing gears to avoid damag- Shifting gears lets you control the 3.

  • Page 52: Tips For Reducing Fuel Consumption

    Yamaha dealer check the vehi- to the correct operating clearances. Turn the engine off instead of let- cle.

  • Page 53: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.

  • Page 54: Owner's Tool Kit

    If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.

  • Page 55: Periodic Maintenance Chart For The Emission Control System

    From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.

  • Page 56: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770C General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ 1 * Air filter element •...
  • Page 57 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check chain slack, alignment and condition. Every 800 km (500 mi) and after washing the motorcycle, riding in the rain or Drive chain •...
  • Page 58 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Rear suspension re- lay arm and con- √...
  • Page 59 PERIODIC MAINTENANCE AND ADJUSTMENT EAU18680 Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. Hydraulic brake service •...

  • Page 60: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18712 EAU44931 Removing and installing cowl- Cowlings A and B ings and panels To remove one of the cowlings The cowlings and panels shown need 1. Remove the bolts, quick fasteners, to be removed to perform some of the and quick fastener screw.
  • Page 61 PERIODIC MAINTENANCE AND ADJUSTMENT 1. Quick fastener 1. Quick fastener 1. Cowling A 2. Quick fastener screw 2. Cowling B 3. Remove the forward-most projec- tion from the slot, slide the cowling forward, and then remove the re- maining projections from the slots as shown.
  • Page 62 PERIODIC MAINTENANCE AND ADJUSTMENT 2. Fit the projections into the slots, 3. Fit the projection on cowling A into slide the cowling rearward, and the hole in cowling B as shown. then fit the forward-most projection into the slot. 1. Cowling A 2.
  • Page 63 PERIODIC MAINTENANCE AND ADJUSTMENT To install the cowling 1. Fit the slot in cowling C over the projection on the front cowling. 1. Plastic fastener 1. Panel B 2. Projection 2. Bolt 3. Wire harness To install the panel 1. Cowling C 3.

  • Page 64: Checking The Spark Plugs

    Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 13 Nm (1.3 m·kgf, 9.4 ft·lbf)

  • Page 65: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU3899A 6. Insert and tighten the engine oil Engine oil and oil filter car- dipstick, and then install and tight- tridge en the oil filler cap. The engine oil level should be checked before each ride. In addition, the oil To change the engine oil (with or must be changed and the oil filter car- without oil filter cartridge replace-...
  • Page 66 PERIODIC MAINTENANCE AND ADJUSTMENT An oil filter wrench is available at a Yamaha dealer. 9. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge. 1. Engine oil drain bolt 1. Bolt 2. Gasket 2.
  • Page 67 PERIODIC MAINTENANCE AND ADJUSTMENT not move correctly and you may 14. Refill with the specified amount of not be able to shift up or down. the recommended engine oil, and then install and tighten the oil filler [ECA15342] cap. Recommended engine oil: See page 9-1.

  • Page 68: Coolant

    WARNING! Remove only off and have a Yamaha dealer check the coolant reservoir cap. Never 2. Check the coolant level in the cool- the vehicle.
  • Page 69 2. Remove cowlings B and C. (See corrosion. If water has been page 7-7.) added to the coolant, have a 3. Place a container under the engine Yamaha dealer check the anti- to collect the used coolant. freeze content of the coolant as 4. Remove radiator cap.
  • Page 70 17. Start the engine, and then check into the reservoir to the maximum the vehicle for coolant leakage. If level mark, and then install the coolant is leaking, have a Yamaha coolant reservoir cap. dealer check the cooling system. 14. Pour the recommended coolant 18.

  • Page 71: Air Filter Element

    Check the engine idling speed and, if maintenance and lubrication chart. necessary, have it corrected by a Have a Yamaha dealer replace the air Yamaha dealer. filter element. Engine idling speed: 1250–1350 r/min 1.

  • Page 72: Valve Clearance

    250 kPa (2.50 kgf/cm², 36 psi) Rear: from occurring, the valve clearance the specified tires. 290 kPa (2.90 kgf/cm², 42 psi) must be adjusted by a Yamaha dealer 90–186 kg (198–410 lb): at the intervals specified in the periodic Tire air pressure Front: maintenance and lubrication chart.
  • Page 73 The front and rear tires should tact a Yamaha dealer immediately and be of the same make and de- have the tire replaced.

  • Page 74: Cast Wheels

    The wheel rims should be checked surfaces until they have been model by Yamaha Motor Co., Ltd. for cracks, bends or warpage be- “broken in”. Therefore, it is ad- fore each ride. If any damage is...

  • Page 75: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU33891 4. Tighten the locknut. Adjusting the clutch lever free If the specified clutch lever free play play cannot be obtained as described above, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos- en the clutch cable.

  • Page 76: Checking The Brake Lever Free Play

    If there is free play, come on just before braking takes ef- have a Yamaha dealer inspect the fect. If necessary, adjust the rear brake brake system. light switch as follows, but the front...

  • Page 77: Checking The Front And Rear Brake Pads

    EAU22580 Checking the front and rear Checking the brake fluid level touches the brake disc, have a Yamaha brake pads dealer replace the brake pads as a set. Front brake The front and rear brake pads must be...

  • Page 78: Changing The Brake Fluid

    Changing the brake fluid is above the minimum level mark and ter the brake fluid reservoir when Have a Yamaha dealer change the replenish if necessary. A low brake fluid refilling. Water will significantly brake fluid at the intervals specified in...

  • Page 79: Drive Chain Slack

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. EAU22773 To check the drive chain slack 1. Place the motorcycle on the side- stand. 1. Drive chain slack 1.

  • Page 80: Cleaning And Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND ADJUSTMENT To prevent this from occurring, EAU23025 Tightening torque: Cleaning and lubricating the keep the drive chain slack with- Locknut: drive chain in the specified limits. 16 Nm (1.6 m·kgf, 12 ft·lbf) [ECA10571] The drive chain must be cleaned and lubricated at the intervals specified in Using the alignment marks on each the periodic maintenance and lubrica-...

  • Page 81: Checking And Lubricating The Cables

    Yamaha dealer at the intervals speci- ed if necessary. If a cable is damaged fied in the periodic maintenance chart.

  • Page 82: Checking And Lubricating The Brake And Shift Pedals

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU44272 EAU23142 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease brake and shift pedals brake and clutch levers Brake pedal Brake lever Shift pedal Clutch lever The operation of the brake and shift The operation of the brake and clutch pedals should be checked before each levers should be checked before each...

  • Page 83: Checking And Lubricating The Sidestand

    The operation of the sidestand should The swingarm pivots must be lubricat- be checked before each ride, and the ed by a Yamaha dealer at the intervals sidestand pivot and metal-to-metal specified in the periodic maintenance contact surfaces should be lubricated if and lubrication chart.

  • Page 84: Checking The Front Fork

    WARNING! To avoid injury, of it falling over. have a Yamaha dealer check or re- [EWA10751] securely support the vehicle so 2. Hold the lower ends of the front pair it.

  • Page 85: Checking The Wheel Bearings

    EWA10760 WARNING To charge the battery Electrolyte is poisonous and Have a Yamaha dealer charge the bat- dangerous since it contains sul- tery as soon as possible if it seems to furic acid, which causes severe have discharged. Keep in mind that the burns.

  • Page 86: Replacing The Fuses

    Yamaha dealer charge your battery. To store the battery 1. If the vehicle will not be used for more than one month, remove the 1.

  • Page 87: Replacing A Headlight Bulb

    4. If the fuse immediately blows 2. Remove the blown fuse, and then Do not affix any type of tinted again, have a Yamaha dealer install a new fuse of the specified film or stickers to the headlight check the electrical system.
  • Page 88 PERIODIC MAINTENANCE AND ADJUSTMENT 6. Install the headlight bulb cover by turning it clockwise. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Do not touch the glass part of the bulb. 1. Headlight coupler 1. Remove the headlight bulb cover 3.

  • Page 89: Tail/Brake Light

    1. Remove the turn signal light lens If the tail/brake light does not come on, by removing the screw. have a Yamaha dealer check it. 1. Turn signal light bulb 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops.

  • Page 90: Replacing The License Plate Light Bulb

    1. Screw If the auxiliary light does not come on, 5. Install the socket (together with the have a Yamaha dealer check it. 2. Remove the license plate light bulb bulb) by pushing it in. socket (together with the bulb) by 6.

  • Page 91: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 a jack either under each side of the EAU24360 Supporting the motorcycle Front wheel frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm. centerstand, follow these precautions EAU33923 To remove the front wheel...
  • Page 92 PERIODIC MAINTENANCE AND ADJUSTMENT 3. Remove the brake hose holder on Tightening torque: each side by removing the bolt and Brake caliper bolt: nut. 35 Nm (3.5 m·kgf, 25 ft·lbf) 4. Remove the brake caliper on each 5. Install the brake hose holders by side by removing the bolts.

  • Page 93: Rear Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 Tightening torque: Rear wheel Wheel axle pinch bolt: 21 Nm (2.1 m·kgf, 15 ft·lbf) EAU44951 To remove the rear wheel 12. While applying the front brake, EWA10821 push down hard on the handlebar WARNING several times to check for proper To avoid injury, securely support the fork operation.
  • Page 94 PERIODIC MAINTENANCE AND ADJUSTMENT 4. Loosen the locknut on each side of 7. While supporting the brake caliper Make sure that there is enough the swingarm. bracket, pull the wheel axle out, space between the brake pads be- 5. Turn the drive chain slack adjust- and then remove the wheel.

  • Page 95: Troubleshooting

    However, should your motorcycle Tightening torque: require any repair, take it to a Yamaha Drive chain slack adjusting bolt: dealer, whose skilled technicians have 2.0 Nm (0.20 m·kgf, 1.5 ft·lbf) the necessary tools, experience, and 7.

  • Page 96: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 97 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 98: Motorcycle Care And Storage

    Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA11142 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle.
  • Page 99 MOTORCYCLE CARE AND STORAGE off any detergent residue using pounds for plastic may leave plenty of water, as it is harmful scratches on the windshield. Salt sprayed on roads in the winter may to plastic parts. Test the product on a small hid- remain well into spring.
  • Page 100 WARNING muffler is normal and cannot be re- moved. Contaminants on the brakes or tires Consult a Yamaha dealer for ad- can cause loss of control. vice on what products to use. After cleaning Make sure that there is no oil or Washing, rainy weather or humid 1.

  • Page 101: Storage

    MOTORCYCLE CARE AND STORAGE EAU26181 3. Perform the following steps to pro- 4. Lubricate all control cables and the Storage tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- Short-term a.

  • Page 102: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Recommended brand: Recommended fuel: 2040 mm (80.3 in) YAMALUBE Premium unleaded gasoline only Overall width: Type: Fuel tank capacity: 705 mm (27.8 in) SAE 10W-40, 10W-50, 15W-40, 20W-40 or 17.3 L (4.57 US gal, 3.81 Imp.gal) Overall height: 20W-50 Fuel reserve amount:...
  • Page 103 SPECIFICATIONS Gear ratio: Loading: Front brake: 1st: Maximum load: Type: 31/12 (2.583) 186 kg (410 lb) Dual disc brake 2nd: (Total weight of rider, passenger, cargo and Operation: 32/16 (2.000) accessories) Right hand operation 3rd: Tire air pressure (measured on cold Recommended fluid: 30/18 (1.667) DOT 4...
  • Page 104 SPECIFICATIONS Battery: Coolant temperature warning light: Model: Engine trouble warning light: YTZ10S Voltage, capacity: Immobilizer system indicator light: 12 V, 8.6 Ah Headlight: Shift timing indicator light: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Fuses: Main fuse: Headlight: 12 V, 55 W ×...

  • Page 105: Consumer Information

    Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
  • Page 106 CONSUMER INFORMATION EAU26570 Motorcycle noise regulation (for Australia) TAMPERING WITH NOISE CON- TROL SYSTEM PROHIBITED: Owners are warned that the law may prohibit: a. The removal or rendering inopera- tive by any person other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the pur-...
  • Page 107 INDEX Engine trouble warning light ....4-7 Model label ........... 10-1 EXUP system ........4-28 Multi-function meter unit ......4-8 Air filter element........7-18 Auxiliary light ........7-37 Front and rear brake pads, checking ..7-24 Neutral indicator light ......4-4 Front fork, adjusting ......4-22 Noise regulation (for Australia) .....
  • Page 108 INDEX Throttle grip and cable, checking and lubricating ..... 7-28 Tires ............7-19 Tool kit ............ 7-1 Troubleshooting ........7-42 Troubleshooting charts ......7-43 Turn signal indicator lights ...... 4-4 Turn signal light bulb, replacing .... 7-36 Turn signal switch ......... 4-14 Valve clearance ........
  • Page 110 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009.09-0.3×1 CR...

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