Kenmore 415.162180 Use And Care Manual

Liquid propane gas grill
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Assembly Instructions/Use and Care Manual
Liquid Propane Gas Grill
with Grill@Night Night Light
Model No. 415.162180
This Grill Is For
Outdoor Use Only
• Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
• Parts
• Assembly
• Safety Rules
Assembly Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME
To Installer/Assembler: Leave
these instructions with
To Consumer: Keep this
manual for future reference.
• Use and Care
• Troubleshooting


Table of Contents

Summary of Contents for Kenmore 415.162180

  • Page 1 Assembly Instructions/Use and Care Manual NO TOOLS Liquid Propane Gas Grill with Grill@Night Night Light ASSEMBLY Model No. 415.162180 This Grill Is For Outdoor Use Only WARNING • Read this manual before cooking on grill. Failure to follow all manufacturer's instructions could...
  • Page 2: For Your Safety

    Safety Symbols WARNING The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the DANGER vicinity of this or any other appliance.
  • Page 3: Table Of Contents

    Kenmore Grill Warranty ....... 3 Parts List......... . . 4 Limited Warranty on Selected Grill Parts Parts Diagram.
  • Page 4: Parts List

    PARTS LIST – Model No. 415.162180 Description Part # Description Part # Leg Assembly ..... . . 4503239 Side Shelf ......4154372 Base .
  • Page 5: Parts Diagram

    PARTS DIAGRAM – Model No. 415.162180 463845504 • 5...
  • Page 6 ASSEMBLY – Model No. 415.162180 Cart Assembly Step 1 Position base on edge with tank hole to left side. Insert legs into base and attach with carriage bolts and plastic wing nuts. Use top holes on left side. Qty. 8 DO NOT FULLY TIGHTEN.
  • Page 7 Cart Assembly Step 2 Insert wheel/hubcap assemblies into bottom holes on left legs. Qty. 2 Secure beneath base with hitch pins. See inset below. Push leg extenders into right legs. Wheel/Hubcap Assembly Leg Extender Completed assembly with hitch pin in axle bolt. 463845504 •...
  • Page 8 Upper And Lower Front Panel Assembly Remove Styrofoam block from upper panel. Snap the upper and lower front panels together. Insert the two pins on lower panel into holes in front of cart base. Snap the upper panel over the midshelf wire. Upper Front Panel Lower Front Panel Upper panel...
  • Page 9 Upper Panel Wire And Condiment Wire Assembly Insert panel wire through upper panel and into leg, then bend wire slightly to insert opposite end. Hook outer wires of condiment wire into holes in upper panel, rotate condiment wire down, and insert remaining wires into holes in front of lower panel.
  • Page 10: Assembly

    Grill Bottom/Control Panel Assembly and Tank Wire Carefully place grill bottom/control panel assembly onto cart, so as not to scratch paint on legs. Make sure control panel bracket fits over support bar on each side. Insert carriage bolts through grill bottom and center hole in support bar.
  • Page 11 End Cap, Side Shelf, Tool Holder and V-bar Assembly Insert end caps into ends of leg tubes. Position side shelf onto right legs as shown below and secure with four wing screws. Position tool holder onto left front leg and secure with two carriage bolts and plastic Qty.
  • Page 12 Sideburner Assembly Place sideburner body onto legs. Secure at front with one wing screw through leg, tool holder, and into body. Insert tab on sideburner frame into hole in body. At rear leg, insert carriage bolt through frame, body, and middle leg hole. Secure with metal wing nut.
  • Page 13 Grill Lid, Temperature Gauge and Bezel Assembly Attach grill lid to grill bottom with hinge pins and hitch pins. Qty. 2 Remove wing nut from temperature gauge, insert gauge into bezel, then p/n 4156513 into hole in grill lid. Secure with wing nut. Qty.
  • Page 14 Grill@Night Night Light Handle Assembly Note: On the underside of the lamp assemblies are “L” for left side and “R” for right side. Match to letter on the handle. Remove Grill@Night label if present from front of grill lid. Install lamp assemblies inside grill lid. Position lamp assembly so that terminal passes through larger hole in Grill Lid.
  • Page 15 SwingAway And Cooking Grate Assembly Insert lower SwingAway pivot wires into bottom holes in sides of grill lid. Insert lower SwingAway leg wires into top holes in sides of grill bottom. Insert upper SwingAway pivot wires into middle holes in sides of grill lid. Insert upper SwingAway leg wires into loops on side of lower SwingAway.
  • Page 16 s LP GAS TANK IS SOLD SEPARATELY. Fill and leak-check Tank Wire, LP Tank, Grease Clip and Battery and ignitor Button Assembly tank before attaching to grill and regulator. See Use and Place LP tank into hole in base with tank valve facing Care section for instructions.
  • Page 17: Use And Care

    LP Tank USE AND CARE • The LP tank used with your grill must meet the following requirements: DANGER • Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
  • Page 18 LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of replacing LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, Turn all control knobs to the OFF position.
  • Page 19 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. Be sure regulator is tightly connected to LP tank. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound , turn gas off immediately.
  • Page 20 Safety Tips WARNING Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious When grill is not in use, turn off all control knobs and LP tank Injury: valve. •...
  • Page 21 Match-Lighting CAUTION s Do not lean over grill while lighting. 1. Open lid. Turn on gas at LP tank. • Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. Place lit match into match-lighting hole from beneath grill bottom (as shown below).
  • Page 22 Before each use, check to see if hoses are cut or worn. burners. Replace damaged hoses before using grill. Use only identical IF YOU EXPERIENCE THE FOLLOWING: Kenmore replacement valve/hose/regulator assembly. Smell gas. General Grill Cleaning Burner(s) will not light.
  • Page 23 Cleaning The Burner Assembly Burner Valve Screw Tube Follow these instructions to clean and/or replace parts of burner Collector assembly or if you have trouble igniting grill. Turn gas off at control knobs and LP tank. 2. Remove cooking grate and V-bar. 3.
  • Page 24 Storing Your Grill Food Safety • Clean cooking grates. Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, • Store in dry location. follow these four basic steps: • When LP tank is connected to grill, store outdoors in well- Clean: Wash hands, utensils, and surfaces with hot soapy water ventilated space and out of reach of children.
  • Page 25: Cooking Chart

    Cooking Chart Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time.
  • Page 26: Troubleshooting

    Troubleshooting Problem Possible Cause Prevention/Solution Burner(s) will not light • Wire and/or electrode covered with • Clean wire and/or electrode with rubbing alcohol and clean swab. using ignitor. cooking residue. • Electrode and burner are wet. • Wipe dry with cloth. •...
  • Page 27 Troubleshooting - Electronic Ignition System Problem Possible Cause Check Procedure Prevention/Solution No sparks appear at • Battery not installed • Check battery • Install battery (make sure that “+” and “—” connectors any electrodes when properly. orientation. are oriented correctly, with “+” end down and “—” end ignition button is up.) pushed;...
  • Page 28 Get it fixed, at your home or ours! Your Home For repair– in your home –of major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself.

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