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M SERIES
M 200 C
M 220 C
OPERATOR MANUAL
www.kolarc.com

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Summary of Contents for KOLARC M Series

  • Page 1 M SERIES M 200 C M 220 C OPERATOR MANUAL www.kolarc.com...
  • Page 2 The entire product range carries the CE mark, and is constructed in accordance with Further Information is the leading supplier of MIG, TIG and For more information about ’s complete range visit: www. .com www.kolarc.com...
  • Page 3: Table Of Contents

    Fault Finding ..............16 7.1 Repair and Maintenance ..........18 7.2 Error Codes..............18 Accessories ..............19 8.1 Gas Equipment ............19 8.2 Feed Rolls ..............19 EC Declaration of Conformity ........20 9.1 RoHS Compliance Declaration .........20 9.2 WEEE Statement............21 9.3 Statement of Warranty ..........21 www.kolarc.com www.
  • Page 4: Safety Precautions

    Use only well-maintained equipment. Repair or replace damaged Accidental contact of electrode to metal objects can cause sparks, parts at once. Maintain unit according to manual. before doing any welding. www.kolarc.com www.
  • Page 5: Product Description

    Wearers should consult their doctor before going near arc welding, gouging, or spot welding operations. NOISE can damage hearing. Noise from some processes or equipment can damage hearing. Wear approved ear protection if noise level is high. Shielding gas cylinders contain gas under high pressure. www.kolarc.com...
  • Page 6: Technical Specifications

    Increment / Decrease setting Single-phase combined AC and DC power unit Duty Cycle Internal combustion engine - generator Supply circuit, number of phases (eg 1 or 3), alternating current symbol and declared frequency (eg 50 Hz or 60 Hz) www.kolarc.com...
  • Page 7: Description Of The Machine Wire Feeder

    4.2 Description of the Machine Handle Welding Torch Connection Machine Feet mounting locations Connection Socket for electrode Welding machine control panel and protective cover Wire feed box door Internal View Wire spool hub Wire feed box Wire loading button Gas test button www.kolarc.com...
  • Page 8: Device Control

    4.3 Device Control 191 mm 175 mm 175 mm 8mm Delik 11mm Kabartma Buton 12 mm Delik www.kolarc.com...
  • Page 9: Installation

    The use of unsuitable coolants will result in damage and void the manufacturer’s warranty! Do not mix different coolants. machine. The coolant must be checked at regular intervals for the amount of antifreeze and thus avoid any damage to the machine and its accessories. www.kolarc.com...
  • Page 10: Gas Testing

    5. Replace the drive rolls in reverse of the above procedure ensuring the wire size to be used is marked on the outward facing NOTE:- Be sure that the torch liner and contact tip are also sized to match the selected wire size. www.kolarc.com...
  • Page 11: Torch Installation

    2. Inch the wire from the exit of the wire guide on the feed unit as Figure 1. Ensure that it does not short out on any machine NOTE:- If the gas cylinder is to be stored on the back of panels. the machine ensure it is secured using the retention chain provided. www.kolarc.com...
  • Page 12: Operation

    Then arc will start At the end of the weld release the trigger and the arc stops. The wire stick out can be adjusted by changing burn back time (F41) www.kolarc.com...
  • Page 13: Mig Operation

    1.0mm wire then the wire feed speed should be encountered; are all easy to use and all will work on even the most basic of welding machines. 0.04 X 125= 5m/min Wire speed (amperage) controls weld penetration www.kolarc.com...
  • Page 14: Basic Tig Welding Guide

    F37 is the time spent and the base (low) power level and can be adjusted from 0 to 2.0 Seconds. Increasing this parameter will give reduced heat input F38 is the voltage trim for the base current level and can be adjusted +/- 0 to 9.9 volts www.kolarc.com www. .com...
  • Page 15 200 - 350 wires may be used according to the welding application. Shielding Gas Selection Alloy Shielding gas Aluminium & alloys Pure Argon Carbon steel Pure Argon Stainless steel Pure Argon Nickel alloy Pure Argon Copper Pure Argon Titanium Pure Argon www.kolarc.com...
  • Page 16: Fault Finding

    Reduce travel speed. Burn-Through - weld metal Excessive heat input. Select melting. lower voltage range and reduce wire feed speed. Completely through base metal. Increase and/or maintain Resulting in holes where no steady travel speed. metal remains. www.kolarc.com...
  • Page 17 Incorrect contact tip size. Contact tip overheating. Restriction in torch cable. Misaligned drive rolls or wire guides. Excessive cable kinkage. Burn back. Improper voltage setting. Improper stick out. Erratic wire feed. Incorrect or blocked liner. Contact tip overheating. Excessive cable kinking. www.kolarc.com...
  • Page 18: Repair And Maintenance

    Gas cylinder regulators and securing straps Error and - poles of your machine. Protection Monthly maintenance work Visual control Body damage (front, rear and side walls) Wheels security and operation Check the coolant hoses and their connections for leaks www.kolarc.com...
  • Page 19: Accessories

    1.2-1.6 Soft wire GROOVE Fittings Fitted with standard " BSP outlet DR7K1216 D/ROLL 1.2-1.6 K 1.2-1.6 Cored wire GROOVE- F/COR Fitted with " BSP inlet connections DR7K2428 D/ROLL 2.4-2.8 K 2.4-2.8 Cored wire GROOVE- F/COR 3.0 Bar www.kolarc.com www. .com...
  • Page 20: Ec Declaration Of Conformity

    Copper and copper alloy parts use less than 4% by weight of each homogeneous component. Steel and steel alloy parts use less than 4% by weight of each homogeneous component. Aluminium and aluminium alloy parts use less than 4% by weight of each homogeneous component. www.kolarc.com...
  • Page 21: Weee Statement

    The warranty is effective for the time stated below beginning on the date that the authorized Distributor delivers the products to the purchaser. Notwithstanding the foregoing, in no event shall the warranty period extend more than the time stated plus one month from the date delivered the product to the authorized distributor. www.kolarc.com...
  • Page 22 Tel. + www. info@ www.kolarc.com...

This manual is also suitable for:

M 200 cM 220 c

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