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- Page 1 OPERATIONS MANUAL MODEL: P54K-K2B-K4B RIDE-ON VIBRATORY ROLLER (KUBOTA DIESEL ENGINE) Revision #0 (12/11/06) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
- Page 2 Diesel engine exhaust and some of...
- Page 3 Foreword: Practically-oriented development and design and many years of experience in the construction of vibratory trench rollers are your guarantee of a machine complying with the highest standard of quality and reliability. This operating and maintenance manual encompasses: • Safety regulations •...
- Page 4 Foreword : On transfer of the machine, please complete: ..............Fig. 1 Machine model (Fig. 3) ..............Serial number (Fig. 1) ..............Engine type ..............Engine number (Fig. 2) Note : On machine acceptance, you will receive instruction in the operation and maintenance of the machine by one of our staff or by an authorized dealer.
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Page 5: Table Of Contents
Contents : 1.0 Specifications 1.1 Main dimensions 1.2 Noise and vibration specifications 2.0 Description : 2.1 Fields of application 2.2 Modifications to the machine 3.0 Safety Regulations 3.1 Use in accordance with the designated purpose 3.2 Machine operation 3.3 Safety remarks in the operating and maintenance instructions 3.4 Safety signs applied to the machine 3.5 Loading the machine for transport 3.6 Towing the machine... - Page 6 Contents : 5.7 Vibration 5.8 Operating the pusher blade 5.9 Switching off the machine 6.0 Setting the driver's seat 7.0 Loading and transport 8.0 Maintenance 8.1 General remarks on maintenance and maintenance work 8.2 Running in regulations 8.3 Maintenance plan 8.4 Checking the oil level in the engine 8.5 Checking the hydraulic oil level / hydraulic filter insert 8.6 Checking the fuel supply...
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Page 8: Specifications
Specifications : Weights : P54 K P54 K2B P54 K4B Intrinsic weight : 3100 kg 3300 kg 3400 kg Operational weight : 3340 kg 3560 kg 3640 kg Central axle load : 1500 kg 3100 kg 1650 kg Axle load front/back : 1600/1400 kg 1800/1400 kg 1900/1400 kg... - Page 9 Specifications : Pusher blade : Pusher blade height : 360 mm 360 mm Pusher blade width : 1600 mm 1600 mm ± 15° ± 15° Pusher blade tilt angle : Filling quantities / tank capacities : Fuel : 50 l 50 l 50 l Hydraulic oil :...
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Page 10: Noise And Vibration Specifications
Specifications : 1.2 Noise and vibration specifications The noise and vibration specifications listed below in accordance with the EC Machine Directive in the draft (92/68/EEC) were determined under operating conditions typical for the machinery in question with vibration over a specified travel surface. -
Page 11: Description
Description: 2.0 Description Description : Many years of experience, continuous further development and the latest technological innovations in the construction of vibratory trench rollers have culminated in one of the highest-performance machines of the P54 series. All the models of the P54 series are characterized by a high degree of operating convenience, a hard- wearing compact design and outstanding reliability in operation. -
Page 14: Safety Regulations
Safety remarks : 3.1 Use in accordance with the designated purpose : Vibratory roller P54 is constructed in accordance with the state of the art and with accepted rules of operating safety. However, its use can still give rise to hazardous situations which constitute a danger to life and limb for the operator or for third parties or which can lead to impairment of the machine or damage to other property if •... -
Page 15: Safety Signs Applied To The Machine
Safety remarks : 3.4 Safety signs applied to the machine : Keep all safety plates and labels in good legible order and ensure their observance. Damaged and illegible safety plates and labels must be renewed without delay. Spares of all plates and labels are available, see the spare parts list. 3.5 Loading the machine for transport: - Only use stable loading ramps with sufficient load-bearing capacity. -
Page 16: Starting The Machine
Safety remarks : 3.8 Starting the machine : 3.8.1 Before starting - Familiarize yourself with the equipment, the operating and control elements and the functional characteristics of the machine in the respective field of application. - Use personal safety gear (safety helmet, safety shoes, ear protection etc.). Before starting, check whether •... -
Page 17: Driving The Machine
Safety remarks : 3.9 Driving the machine : 3.9.1 Persons in the hazard area Each time before starting work, also after interruptions, check whether there are persons or obstacles positioned in the hazard area, particularly when reversing. If required, give a warning signal. Stop work immediately if persons fail to leave the hazard area despite warning. -
Page 18: Checking The Effects Of Vibration
Safety remarks : 3.9.5 Checking the effects of vibration : During compaction work with vibration, check the effect on adjacent buildings and buried pipelines (gas, water, sewage, electrical). If necessary, compaction work may have to be discontinued. Never use vibration on hard substrates (concrete or frozen earth), as this will damage the bearings! 3.9.6 Parking the machine : Wherever possible, park the machine on a firm, even surface. -
Page 19: Maintenance Work
Safety remarks : 3.11 Maintenance work : - Maintenance work may only be performed by suitably qualified and trained personnel. - Keep unauthorized persons away from the machine. - Never carry out maintenance work on a driving machine or with the engine running. - Park the machine on a firm, even surface. -
Page 20: Work On The Engine
Safety remarks : 3.11.3 Work at the engine: Drain off the engine oil at operating temperature – Danger of scalding! Wipe away any spilt oil, collect emerging oil and dispose of in an environmentally responsible manner. Keep used filters and other oil-soiled materials in a separate, specially marked container and dispose of in an environmentally responsible manner. -
Page 21: Display And Operating Elements
Display and operating elements : 4.0 Display and operating elements Fig. 4 TA : Tank display Ignition lock VS : Vibration switch ÖK : Oil gauge display VG : Preheating display LK : Charge pilot lamp SZ : Hours-run counter Fig. - Page 22 Display and operating elements : Fig. 8 GH : Speed adjustment lever Fig. 9 HK : Horn button K/K2B/K4B...
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Page 23: Description Of The Display And Operating Elements
Description of the display and operating elements : 4.1 Description of the display and operating elements LK : Charge pilot lamp Lights up: - When the ignition is switched on - In case of charging faults in operation, ascertain cause Goes out: - After starting the engine. -
Page 24: Control System
Operation : 5.0 Control System 5.1 Pre-commissioning checks : Before commissioning every day or prior to an extended work period, carry out the checks listed below. Danger : Observe the safety stipulations in Section 3.0 of these operating and maintenance instructions •... - Page 25 Operation : Fig. 14 Fig. 15 ÖMS Check air pressure in rubber tyres Check engine oil level Fig. 16 Fig. 17 Remark : The following tests and inspections are described in the section "9.0 Maintenance": • Engine oil level • Hydraulic oil level •...
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Page 26: Commissioning
Operation : 5.2 Commissioning Note : • Desist from any method of operation which could pose a safety hazard or impair the static stability of the machine. • Never travel on sloping surfaces transversely, but always directly upwards or downwards. •... -
Page 27: Starting The Engine
Operation : 5.4 Starting the engine : 1. Move the gas lever to the "Start" position (Fig. 8, Page 20). 2. Move the control lever for the pusher blade to the neutral position (Page 19, Fig. 5). 3. Turn the ignition switch "Z" to the "I" position (Page 19, Fig. 4). 4. -
Page 28: Driving Operation
Operation : 5.6 Driving operation : The machine is set in motion by actuation of the drive pedals. When actuating the left-hand drive pedal, the machine travels in reverse, when actuating the right-hand drive pedal, the machine travels forwards. The speed can be steplessly adjusted depending on pedal deflection. (Fig. 6, 7) ______________________________________________________________________________________ _________ 5.7 Vibration :... -
Page 29: Setting The Driver's Seat
Operation : 5.9 Switching off the machine 1. Move the gas lever to the "Stop" position. (Fig. 8, Page 20) 2. Before switching off, allow the engine to run for a brief period at idle speed to equalize the temperature. 3. -
Page 30: Loading And Transport
Operation : Adjusting lever VS3 : Setting the tilt of the backrest by turning the adjusting knob. Adjusting lever VS4 : This lever is used to move the entire driver's seat forwards or back. ______________________________________________________________________________________ 7.0 Loading and transport : •... - Page 31 Operation : Fig. 24 After driving the machine onto a suitable transport medium, the transport safeguard "T" must be swivelled outwards and the retainer "BL" screwed to the oil tank. (Fig. 24) Note : After transport, the transport safeguard must be released again and fastened to the provided retainer "BL"...
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Page 32: Maintenance
Maintenance : 8.0 Maintenance 8.1 General remarks on maintenance and maintenance work : Steps must be taken to ensure that all safety regulations are adhered to in the execution of maintenance work! Careful machine maintenance guarantees far greater functional reliability and increases the life of all important components. -
Page 33: Maintenance Plan
Maintenance : 9.3 Maintenance plan No. : Description : Remarks : Page : Every day - Check the engine oil level - Note gauge marking - Check the machine for external damage - Visual check - Check the hydraulic oil level - Oil viewing window - Check the fuel supply - Viewing window... -
Page 34: Checking The Oil Level In The Engine
Maintenance : 8.4 Check the oil level in the engine Remark : Set the machine on an even, load-bearing surface in such a way that it is horizontal. • Pull out the oil dip stick "ÖMS" and wipe off with a lint-free cloth (Fig. -
Page 35: Checking The Fuel Supply
Maintenance : 8.6 Checking / topping up the fuel supply: Danger : Danger of fire ! When working with the fuel system, no naked flames, no smoking. Do not refuel in enclosed areas. Do not breathe in fuel fumes. Fig. 28 Fig. -
Page 36: Battery
Maintenance : - The fuel system is self-venting. Note : Collect any emerging fuel and dispose of in an environmentally responsible manner using a fuel filter ! ______________________________________________________________________________________ 8.8 Battery: Fig. 31 Danger - When working with the battery, no open flame, no smoking ! Do not allow acid to come into contact with clothes or skin ! - Page 37 Maintenance : 8.10 Cleaning/checking/exchanging/ Fig.34 the air filter Exchange the air filter cartridge : • Release the sealing cap " D " from the air filter housing and remove air filter cartridge "LP". • After inserting the cleaned or new filter cartridge, mount the sealing cap "D".
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Page 38: Exchanging The Engine Oil
Maintenance : 8.10 Exchanging the engine oil : Fig. 35 Remark : Only drain off the engine oil when the engine is warm. For exchange intervals for engine oil, see the Kubota V-1903 Manual (Annex) Danger Danger of scalding ! When draining off hot engine oil, beware of scalding! Fig. -
Page 39: Extraction Filter / Line Filter
Maintenance : 9.12.2 Hydraulic oil change On the underneath of the oil tank, dismantle the sealing plug "VS" and drain the hydraulic oil into a suitable container Detach the cleaning lid "D" and thoroughly wash out the oil tank (Fig. 37) Mount both lids "D"... -
Page 40: Adjusting The Stripper
Maintenance : 8.14 Adjusting the stripper Fig.41 • Release all four screws at the stripper holder "ASH" and push the stripper towards the facing. • The distance between the stripper and the facing must be at least 2 mm at every point •... -
Page 41: Changing The Tyres
Maintenance : Fig. 43 8.16 Changing the tyres : Danger When lifting loads, ensure that safety measures are adhered to. Remark : The loading capacity of the jack must be at least 2 metric tons (2000kg)!!! • Always position the machine on a load-bearing, even surface. •... - Page 42 Maintenance : Strength classes for screws with untreated, unlubricated surface. The screw quality designation is indicated on the screw heads. 8.8 = 8G ; 10.9 = 10K ; 12.9 = 12K The values result in 90% utilization of the screw yield strength, with a coefficient of abrasion of µ...
- Page 43 Troubleshooting table : 10.0 Troubleshooting table Fault : Possible cause : Remedy : Vibration does not work ! Pusher blade not in uppermost - Move pusher blade to uppermost position. position Engine running, machine does not Insufficient hydraulic oil in the tank. - Check hydraulic oil level move ! - Check the hydraulic system for...
- Page 44 © COPYRIGHT 2006, MULTIQUIP INC. Multiquip Inc, the MQ logo and the Rammax logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
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