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Related Manuals for Sunsystem BURNiT Pell BIO Series
Summary of Contents for Sunsystem BURNiT Pell BIO Series
- Page 1 PELLET BURNER Pell BIO series TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL FOR AUTHORIZED INSTALLER / SERVICE SHOP Version i0.4.5...
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Page 2: Table Of Contents
INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL TABLE OF CONTENTS EXPLANATION OF SYMBOLS AND SAFETY INSTRUCTIONS ......3 PRODUCT DESCRIPTION ................6 FUEL ......................7 TRANSPORTATION OF THE PELLET BURNER ..........9 DELIVERY OF THE PELLET BURNER ............9 STORAGE OF THE PELLET BURNER .............. - Page 3 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL regulations must be observed: 1. EXPLANATION OF SYMBOLS AND • local construction regulations SAFETY INSTRUCTIONS installation, air supply and exhaust 1.1. Explanation of symbols gas extraction as well as chimney connection. Important CAUTION! • regulations and norms concerning the recommendation warning fitting of the heating installation with...
- Page 4 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL DANGER of fire when burning CAUTION! Danger of injury flammable materials or liquids. / damage of system due to - Flammable materials/liquids incompetent operation. must not be left in close - The pellet burner must be proximity of the burner and serviced only by persons familiar heating boiler.
- Page 5 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL peripherals. - Structural changes to burner by user can cause damage to equipment or injury. - Do not allow contact transmission of electrical wire or touch any part of the boiler, where the surface temperature can exceed 70 °C.
- Page 6 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL 1.2.3. Minimum clearances for specified below. Please, consult your installation and combustibility of installer. construction materials The minimum distance from the burner, heating boiler or exhaust gas pipe to The applicable minimum clearances in objects or walls must be at least 200 mm.
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Page 7: Product Description
INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL 2. PRODUCT DESCRIPTION The feeder chute allows 360° rotation for its best convenient positioning The BURNiT Pell BIO pellet burner for hot when connecting the pellet auger to the water boilers is designed to burn only hopper. -
Page 8: Fuel
INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL • Photo-sensor - monitors the power of 3. FUEL the burner flame • Internal auger All pellets are biomass manufactured • Dry contactless resistance heater from common low-growing plants and assuring ignition of fuel trees. - Page 9 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL Easy loading. In most cases the boiler - for sunflower pallets: hopper needs loading only once a week – We recommend pallets with a diameter this depends on the hopper capacity. 6-8mm, density 500-650 kg/m^3 and calorific value 4.-5.2 kWh/kg.
- Page 10 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL Table 2. European Certification of Wood Pellets for Heating Purposes Parameters Units ENplus-A1 ENplus-A2 EN-B 6 (± 1) 6 (± 1) 6 (± 1) Diameter 8 (± 1) 8 (± 1) 8 (± 1) Lenght 15 ≤...
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Page 11: Delivery Of The Pellet Burner
INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL 5. DELIVERY OF THE PELLET BURNER 5) Auger 6) Technical passport. Installation and • Inspect the integrity of the packaging operation manual upon delivery. 7) Service booklet and Warranty card • Check whether components have been delivered to you. - Page 12 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL Recommended boiler chamber sizes for mounting of Pell BIO pellet burner: Pell BIO Pell BIO А Diagram 5. Mounting the pellet burner Pell Bio to WBS boiler 1. WBS boiler; 4. Auger; 2. Pellet burner Pell; 5. Fuel hopper. 3. Auger flexible pipe; 7.2. Connecting the pellet burner to the mains power supply Such connection must be...
- Page 13 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL 220V/50Hz mains using power plug (3 meters long, bound to the burner). Create tight connection with electrical mains which complies with the local regulations. Diagram 6. Wiring diagram of connection of internal devices / sensors to the burner Reverse ring sensor brown Cleaner blue 30180DEG0 brown...
- Page 14 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL Diagram 7. Wiring diagram of connection of external devices / sensors to the burner NPBC V3M -2 Buffer Buffer bottom Sensor Sensor Room Boiler Fuel CH Pump DHW Pump Power 220 V Therm. Sensor Sensor Feeder 220 V Suplay 220 V...
- Page 15 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL 7.3. Trouble - shooting Table 4. Fault Cause Solution 1. Low temperature in 1.1. Immediately consult your the boiler on which 1.1. Inadequate sizing and/ installer about the problem. the burner is installed. or combination of heating Mount the supplied filling and Unable reach...
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Page 16: Burner Operating
INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL 8. BURNER OPERATING burner. 8.4. Installer prescriptions regarding 8.1. Ignition. burner servicing and maintenance After the start up of the burner from Before the heating season it is mandatory the control panel, the main pellet auger to check up and clean the burner and its conveys certain amount of fuel from the components. - Page 17 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL Type of Procedure Duty of: maintenance Cleaning of combustion chamber by poker and Weekly User scraper brush Dismantling of combustion chamber housing (A). Cleaning of combustion chamber by scraper brush Monthly User / Installer and vacuum cleaner. Replacement of gasket if faulty (see Diagram 8) Full dismantling...
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Page 18: Controller View. Explanation Of Buttons And Indicators
INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL 9. CONTROL UNIT Means than Central Heating priority is set to heat up the central heating. 9.1. Controller view. Explanation of Domestic Hot Water /shower/ buttons and indicators. priority symbol appears in upper LCD screen: part of display. - Page 19 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL that measured Boiler body SENSOR Boiler Temperature Sensor temperature is above 120°C. Flashing Short circuit ( input B) and beeping alarm is activated. When IGNITION Failure ingnition the issue is corrected, notification can be FAIL deleted.
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Page 20: User Menu
INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL DHW, the burner will fire up. From this menu you can preset In “CH + DHW” mode when DHW buffer tank (Domestic hot water) requirement is circulation pump fullfilled and there is a signal from room switch-on termostat, the burner burns 5 min at max switch-off temperatures provided such... - Page 21 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL Use UP and DOWN (visualized only in Buffer mode); arrow keys in Set - Light intensity in the burner Time menu to set (in the range of 0 ÷ 190); the unit’s built-in - Burner status (detected timer/clock.
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Page 22: Installer Menu
INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL confirmation of command via the "F" hold them pressed for 4 /four/ seconds. button you may navigate to the next This will display the controller hardware screen. and software version on the screen. Press again button “Enter”... - Page 23 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL Entering the amount of package. weighted pellets: Feed - Determine the number of cycles this menu for screw calibration. When entering enter the amount of a larger number of cycles will get more weighted pellets when all set cycles have precise results.
- Page 24 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL running time of the main fan (FAN) and capacity and operates for 3 minutes (the of the cleaning motor (Cleaner). heater continues to work). If upon the expiration of that period the photosensor Select the desired option using the detects the presence of stable flame, the navigation arrows.
- Page 25 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL button to open the next page of button to open the next page of the menu. the menu. 9.3.6. Setup of burning Level In this submenu you This submenu adjust allows you to adjust parameters of the the parameters of lowest output mode the main mode of...
- Page 26 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL 9.3.8. Suspend Time sessions in 24 hours – twelve. In this menu you Select the desired option using the can adjust the time navigation arrows. Use the „Enter” period for which button to open the next parameter. Use burner will button to open the next page of remain...
- Page 27 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL normally closed. Its type is introduced at Example: (see picture) If the light intensity a later step on the controller menu. in the burner is above 100 units over a Burner Feeder - period of more than 20 sec, the burner internal burner...
- Page 28 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL Use this menu to CAUTION! You must use gas Test EFan Speed test the fan exhaust analyzer when setting the (if installed). You burner. can control the fan The Pell pellet burner is equipped with real time, three-step output adjustment and their...
- Page 29 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL scale. (In our example, the amount any of the three output modes of the of pellets collected in the bag over a burner. 15-minute period is 4320 grams (900 Mode Maximum output sec). We then divide 4320 by 900 and get mode –...
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Page 30: Warranty Terms
INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL Important: You use a burner whose carbon footprint values are approximately (СО = 100 ppm), which is 2.5 times lower than the maximum allowed limits for harmful emissions in the EU Member States. Thus you can reduce the amount of harmful emission and contribute to environment protection. - Page 31 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL Parameters of the pellet burner controller Pellet burner Pell Bio 20 Pell Bio 35 Executive Burner mode Value of the parameter mechanism Service code Service code 00000012 180 sec Cleaning Setup Cleaning Setup Cleaner 20 sec v On start Use Cleaner Use Cleaner Cleaner v On Stop Retries...
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Page 32: Technical Features
INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL Test Fan Speed Press the + button to switch on / test the fans Test EFan Speed FF /Fuel Feeder – main auger/ BF /Burner Feeder – internal burner auger / feeder/ Check to turn on (test) the device Test Outputs CH /Central Heating pump 220V/... - Page 33 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL Diadram 10. Spare parts of pellet burner Pell Bio Table 5 № Part Number Pell Bio 20 Pell Bio 35 82801300000002 х 82801300000003 х 82801300000052 х 82801300000049 х 89000000000057 х 89800000000056 х 89801300000024 х 89801300000037 89800000000005 х х 89801381000001 х 89801381000002 х 78801100000001 х х 83801200000001 х...
- Page 34 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL 32640000000002 х 32640000000003 х 32800000000006 x(C130) x(C130) 32390031000011 х х 82801300000053 х 82801300000050 х 12.3. Technical parameters Table 6 Pell Bio 20 Pell Bio 35 Nominal heat output Min./Max. heat output 5÷20 10÷35 ~ 400 ~ 400 Firing-Up mode Average power Operate mode...
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Page 35: Recycling
INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL A, mm Length urner body Width B, mm Height C, mm Submit all packaging material for recycling D, mm ombustion Diameter according to the local regulations and er housing Length E, mm requirements. - Page 36 tel.: +359 700 17 343 www.burnit.bg...
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