ECKELMANN VS 3010 BS Operating Instruction
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ECKELMANN VS 3010 BS Operating Instruction

Pack controller for booster / satellite systems
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Operating instruction
VS 3010 BS Pack Controller
For booster / satellite systems
July 2018, 1.02 - Firmware V5.06

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Summary of Contents for ECKELMANN VS 3010 BS

  • Page 1 Operating instruction VS 3010 BS Pack Controller For booster / satellite systems July 2018, 1.02 - Firmware V5.06...
  • Page 2 All rights to any use whatever, utilisation, further development, forwarding and creation of copies remain with the Eckelmann AG company. In particular, neither the contract partners of Eckelmann AG nor other users have the right to distribute or market the IT programs/program parts or modified or edited versions without express written permission. To some extent, names of products/goods or designations are protected for the respective manufacturer (registered trademarks etc.);...

  • Page 3: Table Of Contents

    2 System design VS 3010 BS ........
  • Page 4 Control of the cascade by the VS 3010 BS ....... .
  • Page 5 Pin assignments VS 3010 BS base module ........
  • Page 6 11 Alarms and messages VS 3010 BS ........
  • Page 7 Pack controller VS 3010 BS / SIOX extension module ....... .

  • Page 8: Conventions

    Further information for the protection rating of the device is contained in the chapter Technical Data VS 3010 BS / SIOX, page 175 1.2 Explanation of 'Safety Instructions and Hazard Warnings' Safety instructions or hazard warnings are composed of four elements: The pictogram (warning sign / symbol) at the edge of the page.
  • Page 9 Failure to observe the attention symbol can result in personal injury (in extreme cases serious injuries or death) and/or damage to property! Voltage symbol – warns about hazardous electrical voltage KGL Operating Manual – VS 3010 BS 2018-07-02 / 9 178...

  • Page 10: Safety Information

    Before using the device, check whether it is suitable for your application with regard to its limit values. Before connecting the device, it must be checked whether the power supply is suitable for the device. KGL Operating Manual – VS 3010 BS 2018-07-02...

  • Page 11: Exclusion Of Liability For Non-Observance

    Note the maximum load of the relay contacts (see chapter Technical Data VS 3010 BS / SIOX, page 175 Contact the supplier in the case of any malfunction. According to experience, transmission of alarms is not yet functional during commissioning (no telephone line laid etc.).

  • Page 12: Requirements For The Personnel

    This controller has been designed exclusively for the intended use: The VS 3010 BS controller is designed for use as pack controller in commercial and industrial refrigeration facilities in accordance with the scope of functions and in accordance with the environmental conditions described in this operating manual.

  • Page 13: Electrostatic Sensitive Components And Control Components (Esd)

    ESD work places with the tools provided for them (earthed soldering irons, earthing wrist strap and similar) conductive ESD bags, conductive plastic containers, IC rods or cartons with conductive foam containers and worktops made of wood, metal, conductive plastics or paper bags. KGL Operating Manual – VS 3010 BS 2018-07-02 13 178...

  • Page 14: Abbreviations Used

    ESD lectro- tatic ischarge ( lectro ensitive evices) VDE erband er lektrotechnik lektronik Informationstechnik e.V. IEC nternational lectric ommittee BGV A3 m loyers Liability ssociation regulations for health and safety in the workplace KGL Operating Manual – VS 3010 BS 2018-07-02 14 178...

  • Page 15: System Design Vs 3010 Bs

    7 x input / 4..20 mA (0..10 V) - e.g. pressure transducer connection 4 x output / 0..10 V (4..20 mA) - e.g. connection for continuous compressor / condenser control SIOX Supply - power supply for SIOX extension module Interfaces KGL Operating Manual – VS 3010 BS 2018-07-02 15 178...
  • Page 16 Emergency operation manual-automatic mode selection., page 118 SIOX Supply – power supply Interfaces SIOX IN: connection for data transfer to the base module SIOX OUT: Connection for data transfer to further extension modules KGL Operating Manual – VS 3010 BS 2018-07-02 16 178...

  • Page 17: Vs 3010 Bs Functions

    - Fan Cylinder head temperature Low-pressure Compressor high-pressure cutout Minimum suction gas superheat High-pressure (condenser control) Compressor speed controller LP-Z1 / LP-Z2 Liquid level in the collection tank External alarm KGL Operating Manual – VS 3010 BS 2018-07-02 17 178...
  • Page 18 Burst disk Data archiving Messages Starts Run times / operating hours Utilisation / activity Cascade regulation Regulation of a cascade system with continuous expansion valve(s) Discharge gas defrosting D2D two-pipe system KGL Operating Manual – VS 3010 BS 2018-07-02 18 178...

  • Page 19: Vs 3010 Bs Function

    Put coding switch 2 of the DIP switch S1 in a different position: For details, see chapter VS 3010 BS Installation and start-up, page 84 Switch off controller for 5 seconds and then switch on again. Put coding switch 2 of the DIP switch S1 back in the original position.

  • Page 20: System Configuration

    4.2 System Configuration The VS 3010 BS pack controller has two low-pressure control loops (LP, compressor control) and a high- pressure control loop (HP, condenser control). Two different temperature zones Z1 and Z2 are provided for the compressor control; see also chapter 2 Functions. The Z1 temperature zone is operated in the NT range and Z2 in the LT range as default.
  • Page 21 The compressors for both temperature ranges are controlled independently of each other via the suction gas pressure. Layout of a satellite system: Cascade Mode KGL Operating Manual – VS 3010 BS 2018-07-02 21 178...

  • Page 22: Configuration Of The Pressure Transducers

    Configuration of the analogue inputs and outputs, page 90 ). These are preconfigured as 4..20 mA current inputs at the factory. The pressure transducers can be adjusted in menu 3-1-a using the following parameters: KGL Operating Manual – VS 3010 BS 2018-07-02 22 178...
  • Page 23 - 1 bar (at 4 mA or 0 V) and 7 bar ( at 20 mA or 10 V), the ambient pressure (1 bar) must be added. The input in this example is thus: 0..8 bar. KGL Operating Manual – VS 3010 BS 2018-07-02...

  • Page 24: Low-Pressure Regulation

    (B) At a pressure greater than the setpoint plus 1.5 times the NZ, the step switching mechanism loads stages independently of the pressure change. (C) In the case of falling pressure that is less than the setpoint plus 1.5 times the NZ and is greater than the KGL Operating Manual – VS 3010 BS 2018-07-02 24 178...

  • Page 25: Neutral Zone With Compressor Step Control

    + 1. The shifting down for step control always starts with the delay of the first stage. The calculation of the control times is identical for both temperature ranges. The variable control time tv = 0 if KGL Operating Manual – VS 3010 BS 2018-07-02 25 178...

  • Page 26: Control Algorithm With Lp Combined Control

    Z1/Z2 with the highest operating time is unloaded. The speed-regulated compressor Z1/Z2 is accelerated to a value which corresponds to the capacity with the additional fixed-speed compressor Z1/Z2. KGL Operating Manual – VS 3010 BS 2018-07-02 26 178...

  • Page 27: Loading / Unloading Of Fixed-Speed Compressors During Operation With Capacity-Controlled

    10 V to the maximum frequency. The input signal of the frequency converter must be configured as 0 V..10 V interface. Combined control with capacity-controlled fixed-speed compressors operating mode - parameter M.com.out. KGL Operating Manual – VS 3010 BS 2018-07-02 27 178...
  • Page 28 (terminals 23/24 and terminals 33/34) are assigned to the FC compressor. These capacity stages that are assigned to the FC compressor are disabled for the operation with a single- KGL Operating Manual – VS 3010 BS 2018-07-02 28 178...

  • Page 29: Compressor Control Times For Compressor Combined Control

    The shifting up or shifting down time restarts in the neutral zone and only runs if the control variable is outside the neutral zone. The shifting up or shifting down time is calculated from the sum of KGL Operating Manual – VS 3010 BS 2018-07-02 29 178...

  • Page 30: Capacity-Controlled Compressors

    The calculation of the control times is identical for both temperature ranges. The variable control time tv = 0 if the booster / satellite compressors are controlled directly via the consumers. Consequently, the control time only still consists of the basic time t = tb. 4.4.4 Capacity-controlled compressors KGL Operating Manual – VS 3010 BS 2018-07-02 30 178...
  • Page 31 Shifting down of compressors The shifting down of compressors is illustrated using the example in the following table: Base module Relay no. terminals 13/14 terminals 23/24 terminals 33/34 terminals 43/44 KGL Operating Manual – VS 3010 BS 2018-07-02 31 178...
  • Page 32 A speed controlled compressor starts after expiry of the minimum standstill time and runs for the duration of the switch-on delay at the minimum speed. KGL Operating Manual – VS 3010 BS 2018-07-02 32 178...

  • Page 33: Inversion Of The Compressor Capacity Stages

    Base load rotation, page 33 Following completion of the cycle time or when all the compressors are at standstill, compressors that can be KGL Operating Manual – VS 3010 BS 2018-07-02 33 178...

  • Page 34: Control Of Z2 Compressors Via Consumer

    If the pressure drops below a configurable threshold, the compressor is disabled until the pressure exceeds the threshold again. This threshold (t0 Comp. OFF Z2) can be configured in menu 3-4. The monitoring of the starts is not active for KGL Operating Manual – VS 3010 BS 2018-07-02 34 178...

  • Page 35: Compressor Packs With Suction Gas Bypass (Evaporation Pressure Regulator)

    -5 °C, the evaporation pressure regulator (suction gas bypass) opens and lets the suction gas pressure of the Z2 compressors increase. Due to this process, all available Z2 compressors are loaded first during night operation. Z1 compressors KGL Operating Manual – VS 3010 BS 2018-07-02 35 178...

  • Page 36: Setpoint Shift

    (setpoint shift) for the low-pressure control can be performed using the following operations in menu 3-2-1-2: Room temperature sensor Dependent on requirement from Z1 / Z2 consumer Humidity sensor to-Z1 setpoint shift with cascade regulation KGL Operating Manual – VS 3010 BS 2018-07-02 36 178...

  • Page 37: Setpoint Shift Via Room Temperature

    In the case of controllers with electronic expansion valves, the opening degree of the refrigeration point KGL Operating Manual – VS 3010 BS 2018-07-02 37 178...

  • Page 38: Setpoint Adjustment Via Humidity Sensor

    , see chapter Ambient data for setpoint adjustment, page 75 Depending on the air humidity, a temperature offset, t0-offset is then formed that is added to the t0-setpoint. KGL Operating Manual – VS 3010 BS 2018-07-02 38 178...

  • Page 39: To-Z1 Setpoint Shift With Cascade Regulation

    CompOFF.w.LdSh Z1/Z2 (menu 3-1) must be set to “Y”. The respective Z1/Z2 parameter is only displayed for capacity-controlled compressors in Z1/Z2. Independent of the load shedding signals, a minimum refrigeration capacity in both the Z2 and Z1 temperature KGL Operating Manual – VS 3010 BS 2018-07-02 39 178...
  • Page 40 * only for Z1. Only one load shedding stage can be effective for Z2. If the low-pressure control is performed as combined control, the compressor connected to the FC cannot be unloaded using load shedding. KGL Operating Manual – VS 3010 BS 2018-07-02 40 178...

  • Page 41: High-Pressure / Condenser Regulation

    The high-pressure measured via an A/D converter is compared with the setpoint. The following applies: control error = actual value (tc_ACTUAL) - setpoint (tc_SETPOINT) In the case of positive control error and increasing pressure, the step switch shifts up one stage. This means KGL Operating Manual – VS 3010 BS 2018-07-02 41 178...

  • Page 42: Star-Delta Switching Of The Fan Motors

    Fans start one after the other at slow speed (S) and then switch one after the other to the fast speed (F) ↑↓ SSSF Fans start one after the other at slow speed (S) and then all switch simultaneously to the fast speed (F) ↑↓ KGL Operating Manual – VS 3010 BS 2018-07-02 42 178...
  • Page 43 After this, the slow speeds are unloaded one after the other. The following table shows the control of the fan outputs using the example of a system with three fans and four fan stages: KGL Operating Manual – VS 3010 BS 2018-07-02 43 178...

  • Page 44: Regulation Of The Fan Speed With Continuous Control

    Min. Fan speed (menu 3-2-2-1), the speed is reduced after a configurable time (parameter basetime OFF Fan 1) to 0 using a ramp and the fan output L1 is switched off. KGL Operating Manual – VS 3010 BS 2018-07-02...
  • Page 45 (fan output 2) as in the event of tc- max. being exceeded the enable for the speed controller is withdrawn and switched to the bypass stage. KGL Operating Manual – VS 3010 BS 2018-07-02 45 178...

  • Page 46: Control Algorithm For Parallel Combined Control Type Of Control

    The following diagram shows the speed sequence for starting using the example of a system with five fans: KGL Operating Manual – VS 3010 BS 2018-07-02 46 178...

  • Page 47: Control Algorithm For Combined Control - Stages Type Of Control

    This is due to the fact that the fan output after the last configured fan output (No.Cond.Stages XX, menu 3-1) is used for the switching to the operation by power supply: KGL Operating Manual – VS 3010 BS 2018-07-02...
  • Page 48 Afterwards, the first fan is disconnected from the speed controller and activated on the mains power supply. The following diagram shows the speed sequence for starting using the example of a system with five fans: KGL Operating Manual – VS 3010 BS 2018-07-02...

  • Page 49: Setpoint Calculation Tc

    The calculation of the tc setpoint is dependent on the operating mode and is described in detail in the following chapter: Setpoint calculation in normal operation, page 49 Setpoint calculation in HR mode, page 61 4.5.9.1 Setpoint calculation in normal operation KGL Operating Manual – VS 3010 BS 2018-07-02 49 178...

  • Page 50: Condenser Fan Control Times With Step Controller

    A distinction is made between shifting up and shifting down of the step controller. The variable time is inversely proportional to the control error. In the case of maximum control error, the KGL Operating Manual – VS 3010 BS 2018-07-02...

  • Page 51: Protection And Base Load Rotation Of The Fan Motors

    (menu 3-6) to prevent this seizure. If base load rotation is activated, the following additional entries are displayed on the operating screen: 1. Parameter "On time cond." You can select between 2 operating modes: Fan protection KGL Operating Manual – VS 3010 BS 2018-07-02 51 178...

  • Page 52: Cascade Regulation

    The cascade is a plate-type heat exchanger between the Z1 and Z2 refrigeration circuits, using which the condensation temperature (high-pressure) of the Z2 circuit is regulated. The cascade can be controlled in two ways: KGL Operating Manual – VS 3010 BS 2018-07-02 52 178...

  • Page 53: Control Of The Cascade By The Vs 3010 Bs

    The cascade can be controlled in two ways: Variant A: Control of the cascade by the VS 3010 BS, page 53 Variant B: Control of the cascade by a case controller, page 60 4.6.1 Control of the cascade by the VS 3010 BS If required the pack controller can be used to control a cascade compressor pack.
  • Page 54 R6.1: Cascade output sensor (terminals 29/30) OD EEV: Cascade EEV opening degree (terminals 63/64) E-valve 1: Enable for EEV 1 (terminals 1/2)* E-valve 2: Enable for EEV 2 (terminals 3/4)* KGL Operating Manual – VS 3010 BS 2018-07-02 54 178...

  • Page 55: Parametrisation Of Hp-Z2 Transducer Characteristic

    The Z2-HP transducer is monitored if it is active. In the event of a measuring loop error, the message ”Meas. error HP Z2" is output. The message priority can be configured. The Z2 high-pressure is measured via a pressure transducer with linear characteristic and 4-20 mA output via KGL Operating Manual – VS 3010 BS 2018-07-02 55 178...

  • Page 56: Cascade Regulation Control Algorithm

    Cooling can be performed during operation with only one expansion valve or in tandem operation with two expansion valves. The setpoint for the temperature regulation (tc-Z2Soll) for the cascade controller is determined according to KGL Operating Manual – VS 3010 BS 2018-07-02 56 178...

  • Page 57: Continuous Superheat Regulation Using The Evaporating Temperature Z1

    If the opening degree is equal to zero, the enable is withdrawn. In order to prevent excessively high relay switching frequency, the enable and the disable signals remain present for at least 35 seconds. KGL Operating Manual – VS 3010 BS 2018-07-02 57 178...

  • Page 58: Output Of The Opening Degree For Tandem Operation

    An upper limit for the opening degree output by the cascade controller can be set using this function. This opening degree will never be greater than the maximum value set using the parameter “Maximaler ÖG” (menu 3-2-3). KGL Operating Manual – VS 3010 BS 2018-07-02 58 178...

  • Page 59: Fixed Opening Degree For Service Purposes

    Cascade regulation is disabled if disabling refrigeration points is active in the Z1 circuit (for function /criteria see chapter Disabling of refrigeration points, page 75 ). The cooling via the cascade is interrupted for as long as the disabling of refrigeration points is active. KGL Operating Manual – VS 3010 BS 2018-07-02 59 178...

  • Page 60: Alarm Due To Implausible Opening Degree

    If the pressure drops to a level lower than HR max. - HR dif., fan stages are unloaded taking account of the basic and variable unload times. The heat recovery mode is activated via the digital input 22 (terminals 92/93). KGL Operating Manual – VS 3010 BS 2018-07-02...

  • Page 61: Setpoint Calculation In Hr Mode

    The shifted tc-setpoint via the external signal is calculated within the limits Min.HR Max.HR 0 V: Min.ht.rec 10 V: HR max. 4.8 Monitoring In addition to control and regulation functions, the following monitoring functions are integrated in the controller: Safety loop KGL Operating Manual – VS 3010 BS 2018-07-02 61 178...

  • Page 62: Safety Loop

    If it is reset, the compressor is enabled. The monitoring of the oil pressure and/or high-pressure monitor can be activated separately for Z1 and Z2 compressors. KGL Operating Manual – VS 3010 BS 2018-07-02...

  • Page 63: Monitoring Of The Compressor Motor Overload Cutout

    Freig. Z1/Z2-Verd. cutout. A manual enable must be performed (menu 3-1 The error message generated by the tripping of the motor overload cutout is not cancelled until after the reset KGL Operating Manual – VS 3010 BS 2018-07-02 63 178...

  • Page 64: Compressor Cylinder Head Temperature Z1/Z2

    Comp. OFF temp and Comp. ON temp (menu 3-3). If the upper maximum value is exceeded, the associated compressor is switched off and disabled for the KGL Operating Manual – VS 3010 BS 2018-07-02 64 178...

  • Page 65: Automatic High Prioritisation For Compressor Fault

    LP type of control has been configured as "combined control" (menu 3-2-1-1 or 3-2-1-2) 4.8.5 Monitoring of the starts The number of compressor switching operations per hour is limited to prevent too high switching frequency of the compressors. KGL Operating Manual – VS 3010 BS 2018-07-02 65 178...
  • Page 66 Off Time S1. Using the parameter standstill S1 Z1/Z2 (menu 3-3), the time can be set that must elapse before the first stage of the circuit Z1/Z2 can be loaded again after unloading. This prevents cycling of the first compressor stage Z1/Z2 in the event of low partial load. KGL Operating Manual – VS 3010 BS 2018-07-02 66 178...

  • Page 67: Low-Pressure Monitoring Z1/Z2

    Min. Superheat Zx threshold for the delay time delay min SH Zx At least one compressor in the respective circuit must be ON (the delay time is reset if no compressor is KGL Operating Manual – VS 3010 BS 2018-07-02 67 178...

  • Page 68: Monitoring Of Tc/T0 Difference

    The temperature difference can be configure in menu 3-3 Verd.Überwach using the parameter Min to diff. The t0 reduction is deactivated if "--" is entered. The parameter Min to diff is used for the reduction of the setpoints for both Z1 and Z2. KGL Operating Manual – VS 3010 BS 2018-07-02 68 178...

  • Page 69: High-Pressure Monitoring

    At least 1 compressor remains in operation in each temperature range. The disabling of the compressors starts in the circuit (Z1/Z2) where the most compressors are loaded. KGL Operating Manual – VS 3010 BS 2018-07-02 69 178...

  • Page 70: High-Pressure Monitoring In Satellite Or Booster Operation

    Compressor unload in the event of HP fault during booster / cascade regulation If the Z2 HP transducer is active and there is no fault in the measuring circuit, only Z1 compressor stages are KGL Operating Manual – VS 3010 BS 2018-07-02...

  • Page 71: Reduction Of The Compressor Speed In The Event Of High Hp

    Parameter ”tc OFF Comp Z2” (menu 3-3) only acts on the Z2 circuit if the HP-Z2 transducer is activated (booster operation) Min: Minimum speed FC, parameter “Min. speed” (menu 3-2-1-1) Speed reduction is also active in heat recovery mode. KGL Operating Manual – VS 3010 BS 2018-07-02 71 178...

  • Page 72: Monitoring Of The Fan Motor Overload Cutout

    Configuration Parameter Menu Value Default Unit Description range No.Cond. 0..8 The number of fans in the system configuration (= number of digital inputs for the required motor Stages contactors) KGL Operating Manual – VS 3010 BS 2018-07-02 72 178...

  • Page 73: Monitoring Of The Fan Speed Controller

    ↑↓ Step Type type of control is controller Step controller Combined control - stages Combined control - parallel Time delay Time delay in seconds for External Alarm message 0..250 sec. KGL Operating Manual – VS 3010 BS 2018-07-02 73 178...

  • Page 74: Liquid Level In The Collection Tank Monitoring

    Temperature setpoints Z1/ Z2 Neutral Zone Z1/Z2 Control constant Z1/Z2 Control times Z1/Z2 Humidity shift Z1/Z2 The toggle setpoint is performed jointly for the two temperature ranges Z1 and Z2. KGL Operating Manual – VS 3010 BS 2018-07-02 74 178...

  • Page 75: Ambient Data For The Setpoint Shift

    This function is only available if the base load rotation of speed controlled compressors and cascade controllers are deactivated The consumer enable is performed for both temperature ranges. KGL Operating Manual – VS 3010 BS 2018-07-02 75 178...

  • Page 76: Cop

    1 hour average values and 24 hour average values. The archiving period differs for each of these archives. After this archiving period has elapsed, the oldest KGL Operating Manual – VS 3010 BS 2018-07-02 76 178...

  • Page 77: Refrigeration Compressor Packs With Oil Equaliser

    CAN bus node number for the associated pack controller (see the description of the case controller UA 300 /UA 400). If discharge gas defrosting of the Z2 refrigeration points is performed, Z2 cases and Z2 cold rooms can be KGL Operating Manual – VS 3010 BS 2018-07-02 77 178...

  • Page 78: Parametrisation Of The Discharge Gas Defrosting

    Z2 cold rooms. The actual defrost process begins after expiry of this heating time. The parameter Defrost Z2 specifies the defrost duration of the Z2 cases. The parameter Comp. OFF Z2 KGL Operating Manual – VS 3010 BS 2018-07-02...

  • Page 79: Actual Values For The Discharge Gas Defrosting

    NT instead of Z1 and LT instead of Z2 must be selected). Furthermore, each case controller must be provided with the CAN bus node number of the associated pack controller (see operating manuals of the case controllers). KGL Operating Manual – VS 3010 BS 2018-07-02 79 178...

  • Page 80: Course Of The Common Discharge Gas Defrosting Z2

    3 Defrost command to Z2/2 cases via CAN bus 4 Toggle setpoint Z1 circuit (no shift) AL 300/CI 3000/CI4000 show an before the t0-Z1 setpoint in the overview 5 Forced cooling of all Z1 cases via CAN bus KGL Operating Manual – VS 3010 BS 2018-07-02 80 178...

  • Page 81: Sequence Of The Discharge Gas Defrosting Of Z2 Cold Rooms

    5 Forced cooling of all Z2 cases via CAN 6 Disable of the message LP-Z1 5 minutes after opening the suction line measuring loop error KGL Operating Manual – VS 3010 BS 2018-07-02 81 178...

  • Page 82: Course Of The Z2 Discharge Gas Defrost When The Type Of Defrosting Is Set To "Cold Rooms - El

    Z2 or disable defrost Z2 cold rooms, the message Disable D2D Z2 or Disable D2D Z2R is registered in the log memory. If there is a serious fault (safety loop), no defrost is initiated. As well as the system fault, the message KGL Operating Manual – VS 3010 BS 2018-07-02 82 178...
  • Page 83 If there is a serious fault (safety loop), no defrost is initiated. As well as the system fault, the message "Fault D2D Z1" is also registered in the log memory. KGL Operating Manual – VS 3010 BS 2018-07-02 83 178...

  • Page 84: Vs 3010 Bs Installation And Start-Up

    If the device is used in any way not specified by Eckelmann AG, the protection supported by the device can be compromised! The system centre, the operator terminal and the PC software LDSWin are used for the configuration of the controller for the start-up and for later changes.
  • Page 85 / without discharge gas defrosting Service mode 6 and 7 Firmware update mode For details, see chapter Default settings with S1, page 88 2. CAN bus address selector switch S2 KGL Operating Manual – VS 3010 BS 2018-07-02 85 178...

  • Page 86: Siox Extension Module - For Din Rail Mounting

    Wiring of the digital inputs: All digital inputs of the SIOX extension module must be set to 230 V AC for the operation. If 230 V AC is applied to an input that has been configured for 24 V AC, this results in destruction of the control component. KGL Operating Manual – VS 3010 BS 2018-07-02 86 178...

  • Page 87: Connection Of The Siox Modules To The Pack Controller

    Max. permitted data cable length is 30 m. CAT5 cable or better must always be used. KGL Operating Manual – VS 3010 BS 2018-07-02 87 178...

  • Page 88: Default Settings With S1

    Switch position Pack type Coding switch 3 not used not used A maximum of 12 compressors and 12 fans can be used, see chapter System design VS 3010 BS, page 15 KGL Operating Manual – VS 3010 BS 2018-07-02 88 178...
  • Page 89 (power failure) of the controller and a first start is performed. After changing the switch positions of both S1 and S2 (address selector switch for CAN bus), the KGL Operating Manual – VS 3010 BS 2018-07-02 89 178...

  • Page 90: Setting The Can Bus Address With S2

    (terminals 9/10/11/12) For details, see chapter CAN bus, SIOX and Modbus (ebmpapst fans) terminal assignment, page 114 5.2.5 Configuration of the analogue inputs and outputs at the factory KGL Operating Manual – VS 3010 BS 2018-07-02 90 178...

  • Page 91: Power Supply

    The pack controller is connected to the power cable on the top right terminal block N/L/PE; for further details, see chapter Terminal assignment of the 230 V AC power supply, page 107 KGL Operating Manual – VS 3010 BS 2018-07-02 91 178...

  • Page 92: Status Leds

    A relay is activated outputs ATTENTION: External voltage can be present at these terminals! LED10 Information for the precise terminal assignment can be found in chapter Pin assignments VS 3010 KGL Operating Manual – VS 3010 BS 2018-07-02 92 178...

  • Page 93: Default Parameter Settings

    AnzVerd.m.LS Z1 and AnzVerd.m.LS Z2 Number of capacity controlled compressors in Z1 and Z2 No. cond.stages Number of condenser capacity stages Menu 3-4 Comp. monitor t0 OFF Comp. Z1 and t0 OFF Comp. Z2 KGL Operating Manual – VS 3010 BS 2018-07-02 93 178...

  • Page 94: Start-Up Of Speed-Controlled Condenser Fans / Compressors

    1 (terminals 13/14). In the case of combined compressor control, the Z2 frequency converter is enabled via the relay output for compressor (x+1) (x = number of Z1 compressor stages). KGL Operating Manual – VS 3010 BS 2018-07-02 94 178...
  • Page 95 If a fault report is detected via the speed controller / external alarm input when speed control is configured, the message "HP Speed contr" is sent. The external alarm function is not active in this case. KGL Operating Manual – VS 3010 BS 2018-07-02 95 178...
  • Page 96 The fault report is active when there is no voltage at the "Motor protection fan" (n+1) input, i.e. the FC / speed controller must be configured and connected so that 230 V AC is applied to this pack controller input in the good state. KGL Operating Manual – VS 3010 BS 2018-07-02 96 178...
  • Page 97 A. For speed-controlled condenser fans The relay output for fan stage 2 (terminals 28/25) is used for bypassing the FC / speed controller for the speed- KGL Operating Manual – VS 3010 BS 2018-07-02 97 178...
  • Page 98 Number (n) of the digital outputs for fans (F) = 3: Outputs for fan 1 … 3 Digital output for power supply bridging (n+1 = 4): Output fan 4 5. Analogue input for reading the analogue input signal of the FC / speed controller KGL Operating Manual – VS 3010 BS 2018-07-02 98 178...

  • Page 99: Battery Replacement

    10 years. If the " battery voltage " message is displayed, the controller must be sent to Eckelmann AG to guarantee correct replacement of the battery. Opening the device is not authorised, see chapter 3010 BS Installation and start-up, page 84 Replacement of the battery after expiry of the warranty is subject to a charge.

  • Page 100: Requirements For Firmware Update

    If no RS232 interface at the laptop (or PC) available, a RS232 interface must be equipped with the device: Laptop: PCMCIA-COM-Port adapter PC: PCI-COM-Port carte IMPORTANT: A USB-COM-Port adapter is recommended! KGL Operating Manual – VS 3010 BS 2018-07-02 100 178...
  • Page 101 3. Connect controller (A) to flash cable (B) (both 4-pin plug connectors at the terminal s 5/6/7/8 and 13/14//15 /16). 4. Connect flash cable (B) to null modem cable (C). 5. Connect null modem cable to COM port of the PC. KGL Operating Manual – VS 3010 BS 2018-07-02 101 178...
  • Page 102 . In Windows Explorer, run the unpacked file by double clicking on it and select the COM port on the screen. The following screen opens: 7. Press Enter (Return) key. The following screen opens: KGL Operating Manual – VS 3010 BS 2018-07-02 102 178...
  • Page 103 10. Close the screen by pressing the Return key after completion of the firmware update. 11. Set DIP switch S1 coding switches 6 and 7 back to ON, see Default settings with S1, page 88 KGL Operating Manual – VS 3010 BS 2018-07-02 103 178...
  • Page 104 After changing the switch positions of both S1 and S2, the controller must be disconnected from the power supply for a short time so that the new settings will be adopted! KGL Operating Manual – VS 3010 BS 2018-07-02 104 178...

  • Page 105: Vs 3010 Bs Connection And Terminal Assignment

    6 VS 3010 BS connection and terminal assignment The illustrations and tables show the terminal assignments for the pack controller and its SIOX extension modules. A detailed description of the connection and terminal assignment of the controller and its components is shown below.

  • Page 106: Pin Assignments For Siox Extension Module

    Warning about dangerous electrical voltage! Danger of electric shock! BEFORE connecting and disconnecting, it must be ensured that no voltage is present at all connections of the controller. 6.1.2 Pin assignments for SIOX extension module KGL Operating Manual – VS 3010 BS 2018-07-02 106 178...

  • Page 107: Terminal Diagrams For Base Module And Siox

    Base module in complete design with one SIOX extension module 6.2.1 Terminal assignment of the 230 V AC power supply Connection: Only on base module – terminal block, upper right at the back KGL Operating Manual – VS 3010 BS 2018-07-02 107 178...

  • Page 108: Terminal Assignment Of The Digital Inputs - 230 V Ac

    6.2.2 Terminal assignment of the digital inputs - 230 V AC Connection: On the base module – terminal block upper right – 23 digital inputs Connection: On the SIOX extension module – terminal block upper right – 12 digital inputs KGL Operating Manual – VS 3010 BS 2018-07-02 108 178...
  • Page 109 Load shedding Z1 stage 1 84, 85 Load shedding Z1 stage 2 86, 87 Load shedding Z2 88, 89 Setpoint toggle (daytime / night operation) 90, 91 LP cutout Z2 KGL Operating Manual – VS 3010 BS 2018-07-02 109 178...

  • Page 110: Terminal Assignment Of The Relay Outputs - 230 V Ac

    Connection: On the base module – terminal block upper left – 10 relay outputs Connection : On the SIOX extension module – terminal block upper left – 8 relay outputs Warning about dangerous electrical voltage! Danger of electric shock! BEFORE connecting and KGL Operating Manual – VS 3010 BS 2018-07-02 110 178...
  • Page 111 For Z2, this means that, e.g. in the case of a compressor configuration Z1 with 4 compressors , the compressor 5 relay contact is used for the enable of the FC compressor Z2. KGL Operating Manual – VS 3010 BS 2018-07-02 111 178...

  • Page 112: Terminal Assignment Of The Analogue Inputs

    Cylinder head temperature C4 17, 18 Cylinder head temperature C5 19, 20 Cylinder head temperature C6 21, 22 Cylinder head temperature C7 23, 24 Cylinder head temperature C8 25, 26 Temperature sensor R4.1 KGL Operating Manual – VS 3010 BS 2018-07-02 112 178...

  • Page 113: Terminal Assignment Of The Analogue Outputs

    (e.g. pressure transmitter). Furthermore, this will destroy the controller! Malfunctions due to interference! All supply lines from and to the controller (with the exception of the KGL Operating Manual – VS 3010 BS 2018-07-02 113 178...

  • Page 114: Terminal Assignment Of Can Bus, Siox And Modbus

    In the event of any mix-up of the SIOX data cable (RJ45) with an Ethernet network cable with PoE (Power over Ethernet), involved network devices can be damaged! KGL Operating Manual – VS 3010 BS 2018-07-02 114 178...

  • Page 115: D2D - Siox Extension Module For Discharge Gas Defrosting

    Complete design of the controller – with the SIOX-D2D extension module for discharge gas defrosting in the last position. 6.2.7.1 D2D - Terminal assignment of the 230 V AC digital inputs Connection: Only on SIOX-D2D KGL Operating Manual – VS 3010 BS 2018-07-02 115 178...

  • Page 116: D2D - Terminal Assignment Of The 230 V Ac Relay Outputs

    58/59) is used for a safety-critical application, additional measures for monitoring must be taken. 6.2.7.2 D2D - Terminal assignment of the 230 V AC relay outputs Connection: Only on SIOX-D2D KGL Operating Manual – VS 3010 BS 2018-07-02 116 178...
  • Page 117 Discharge gas inlet solenoid valve Z2 cases 23, 24 Discharge gas inlet solenoid valve Z2 cold rooms 33, 34 Discharge gas inlet solenoid valve Z1 cases 43, 44 Drain heater Z2 cold rooms KGL Operating Manual – VS 3010 BS 2018-07-02 117 178...

  • Page 118: Vs 3010 Bs Operating Modes

    - even if the software does not envisage this , e.g. pump remains on continuously! The Manual OFF and Manual ON positions override the state desired by the software! KGL Operating Manual – VS 3010 BS 2018-07-02 118 178...

  • Page 119: Service Mode

    HP_Actual X 15.45 b ↓ + Fan capacity stages will be loaded. = No switching of fan capacity stages will be performed. HP_Actual in neutral zone. - Fan capacity stages will be unloaded. KGL Operating Manual – VS 3010 BS 2018-07-02 119 178...
  • Page 120 T The controller operates with the parameters for daytime operation. N The controller operates with the parameters for night operation. HR The controller operates with the parameters for HR mode. KGL Operating Manual – VS 3010 BS 2018-07-02 120 178...

  • Page 121: Vs 3010 Bs Operation

    No operation at the pack controller itself is possible apart from the manual / automatic mode selection (see VS 3010 BS operating modes, page 118 The connection of LDSWin to the system centre (that functions as gateway for the controller) can either be...

  • Page 122: Menus And Operating Screens

    Changes and inputs are not possible. However, if any parametrisation is required, the lock-down for the input must be removed first, see Cancelling entry block, page 127 Numbering of menus and screens KGL Operating Manual – VS 3010 BS 2018-07-02 122 178...
  • Page 123 Each line of this selection list in the display has a digit between 1 and 9 and 0 for menu item 10 with the associated name of the corresponding menu item. The various menu items can be selected directly by tapping KGL Operating Manual – VS 3010 BS 2018-07-02...
  • Page 124 For fields that enable input of texts, the text input is also possible using the alphanumeric keyboard. Letters are generated by multiple tapping of the digit buttons. To accept the entered value / text, tap the ENTER button ( KGL Operating Manual – VS 3010 BS 2018-07-02 124 178...
  • Page 125 äöüß0, space character 2ABC 3DEF 4GHI 5JKL 6MNO 7PQRS 8TUV 9WXYZ . _ - Insert space character Upper case and lower case can be toggled by tapping the MODE button. KGL Operating Manual – VS 3010 BS 2018-07-02 125 178...

  • Page 126: Call Controller Menu Using Remote Operation

    8.2.2.2 CI 3x00 store computer / AL 300 operator terminal - remote control The main menu of the controller is called in the store computer or operator terminal via the remote control as follows: KGL Operating Manual – VS 3010 BS 2018-07-02 126 178...

  • Page 127: Cancelling Entry Block

    The deactivation of the lock is exclusively reserved for service personnel! Before entering values, the entry block must be deactivated. 8.2.3.1 CI 4x00 system centre - login and logout Login to and logout (unlock and lock-down) of the system centre: KGL Operating Manual – VS 3010 BS 2018-07-02 127 178...

  • Page 128: Ci 3X00 Store Computer / Al 300 Operator Terminal - Unlock

    1..99) after the time for the service mode has elapsed, the audible warning devices and the alarm relays are activated and the alarms are forwarded using the automatic transmission of alarms. 8.2.4.1 CI 4x00 system centre service mode Activating/deactivating service mode KGL Operating Manual – VS 3010 BS 2018-07-02 128 178...

  • Page 129: Ci 3X00 Store Computer - Service Mode

    (1..255 minutes). The service mode is now activated for the duration entered above. Step 4: The service mode can be reset / revoked again by the input of 0 minutes. KGL Operating Manual – VS 3010 BS 2018-07-02 129 178...

  • Page 130: Vs 3010 Bs Menu Structure

    CAN bus interface using which the communication with the pack controller takes place. It makes no difference for the operation of the pack controller whether this is done with a system centre, a store computer or an operator terminal; see chapter System design VS 3010 BS, page 15 9.1 Menu tree Main menu...

  • Page 131: Main Menu

    2 Actual values Continue to menu 2 3 Setpoints Continue to menu 3 4 Clock Continue to menu 4 5 Messages Continue to menu 5 6 Operating data Continue to menu 6 KGL Operating Manual – VS 3010 BS 2018-07-02 131 178...

  • Page 132: Menu 1 Overview

    Ist ND Z2 +/-/= X.XX b Current evaporating pressure Z2 Soll ND Z2 T/N/A X.XX b Evaporating pressure setpoint for comparison Z2 Ist to Z2 +/-/= XX °C Current evaporating temperature Z2 KGL Operating Manual – VS 3010 BS 2018-07-02 132 178...
  • Page 133 Base module: max. number of total compressor stages: 4 with first SIOX extension module max. number of total compressor stages: 8 Z1 compressors: 1..n compressor stages: 1..max. 3/7, depending on system configuration KGL Operating Manual – VS 3010 BS 2018-07-02 133 178...
  • Page 134 Compressor 8 motor overload cutout digital input (only displayed if parametrised in the system configuration - menu 3-1) Öldruck Vmax XXX Compressor 8 low oil pressure switch digital input (only displayed if parametrised in the system configuration - menu 3-1) KGL Operating Manual – VS 3010 BS 2018-07-02 134 178...
  • Page 135 Base load rotation of frequency controlled compressors. Only visible when Z2 base load rotation is activated. Freig.E-Vent.1 Enable of the EE valve 1 of the cascade controller. Only visible when cascade controller is activated. Freig.E-Vent.2 KGL Operating Manual – VS 3010 BS 2018-07-02 135 178...

  • Page 136: Menu 3 Setpoints

    V 0% Display of currently output expansion valve opening degree 9.1.4 Menu 3 Setpoints SETPOINTS ID: XXXXX 1 System configuration Continue to menu 3-1 2 Regulation Continue to menu 3-2 KGL Operating Manual – VS 3010 BS 2018-07-02 136 178...
  • Page 137 Mot.sch.Verd.Z1 Enable motor overload cutout YES/NO Motsch.sperr.Z1 Enable motor protection lock YES/NO (only visible if Mot.cutout C. Y Oil/HP fault Z1 Oil pressure difference switch / HP switch compressor YES/NO KGL Operating Manual – VS 3010 BS 2018-07-02 137 178...
  • Page 138 Pressure for 4 mA / 0 V at the output of the pressure transducer 0..2.0 LP Z2 Max XXX b Pressure for 20 mA / 10 V at the output of the pressure transducer 8..80.0 10.0 KGL Operating Manual – VS 3010 BS 2018-07-02 138 178...
  • Page 139 Capacity stage 1 ON/OFF Only the available capacity stages (depending on configuration) are displayed. Comp. stage n XXX Capacity stage n ON/OFF Base module: 1 – max. 4 capacity stages KGL Operating Manual – VS 3010 BS 2018-07-02 139 178...
  • Page 140 3 Cascade regulation * Continue to menu 3-2-3 * The function must be activated in menu 3-1. Menu 3-2-1 LP control LP-Control ID: XXXXX 1 Compressor control Z1 Continue to menu 3-2-1-1 KGL Operating Manual – VS 3010 BS 2018-07-02 140 178...
  • Page 141 Screen 3-2-1-2-a Type of control Z2 REG Z2 ID: XXXXX Input Default Dim. Step controller √ Selection list LP type of control √ √ Combined control Menu 3-2-1-3 t -adjustment Z1 KGL Operating Manual – VS 3010 BS 2018-07-02 141 178...
  • Page 142 -setpoint for setpoint shift -50.. °C tr_Min. Z1 XXX °C minimum room temperature for setpoint shift (only visible if t -adjustment via room temperature - -25.. °C screen 3-2-2-a) KGL Operating Manual – VS 3010 BS 2018-07-02 142 178...
  • Page 143 B. UNLO T C8 XXX s 3..250 sec. Base module: 1 – max. 4 capacity stages with first SIOX extension module: 1 – max. 8 capacity stages Screen 3-2-1-5-d Variable time capacity stage OFF KGL Operating Manual – VS 3010 BS 2018-07-02 143 178...
  • Page 144 Var. load time F ID: XXXXX Input Default Dim. Vas Load T C1 XXX s Only the available capacity stages are displayed. 0..250 sec. Vas Load T C2 XXX s 3..250 sec. KGL Operating Manual – VS 3010 BS 2018-07-02 144 178...
  • Page 145 → Neutral Zone XX K Switching hysteresis for step control 1..10 Control const. XX K Max. control error for variable control times 1..15 Screen 3-2-1-7-a Basic time capacity stage ON KGL Operating Manual – VS 3010 BS 2018-07-02 145 178...
  • Page 146 -setpoint for setpoint shift -50.. °C tr_Min. Z2 XXX °C minimum room temperature for setpoint shift (only visible if t -adjustment via room temperature - -25.. °C screen 3-2-2-a) KGL Operating Manual – VS 3010 BS 2018-07-02 146 178...
  • Page 147 B. UNLO T C8 XXX s 3..250 sec. Base module: 1 – max. 4 capacity stages with first SIOX extension module: 1 – max. 8 capacity stages Screen 3-2-1-8-d Variable time capacity stage OFF KGL Operating Manual – VS 3010 BS 2018-07-02 147 178...
  • Page 148 Selection list of the HP control type √ √ Speed controller Combi-cont.parall Combi-cont.stages Screen 3-2-2-1-a HP control type - star/delta operation Switch mode ID: XXXXX Input Default Dim. Direct √ √ √ KGL Operating Manual – VS 3010 BS 2018-07-02 148 178...
  • Page 149 3..250 sec. Base module: 1 – max. 4 capacity stages with first SIOX extension module: 1 – max. 8 capacity stages Screen 3-2-2-2-c Basic time for condenser capacity stages OFF KGL Operating Manual – VS 3010 BS 2018-07-02 149 178...
  • Page 150 0..100.0 Min. Einspr.dauer XXm Injection time of the regulation after restart 0.0..100.0 Min. Maximaler ÖG XXX% Maximum permissible opening degree 20..100 corr.off to Correction offset for pressure losses Z1 0..20 KGL Operating Manual – VS 3010 BS 2018-07-02 150 178...
  • Page 151 1..30 Min. Menu 3-4 Refrigerant monitoring REFR. MON ID: XXXXX Input Default Dim. Del.low level Time delay for refrigerant low liquid level message ---, 1..120 minutes Menu 3-5 External alarms KGL Operating Manual – VS 3010 BS 2018-07-02 151 178...
  • Page 152 LP cutout Z2 X Z2 low-pressure cutout tripped -, 0.. LP cutout Z1 X Z1 low-pressure cutout tripped -, 0.. Low LP Z2 X Lower threshold t0 Z2 undercut -, 0.. KGL Operating Manual – VS 3010 BS 2018-07-02 152 178...
  • Page 153 Setpoint Setpoint Change -, 0.. changed X Max. Drehzahl X Threshold for speed controller exceeded -, 0.. Battery voltage X Internal battery fault -, 0.. Compressor manual control switch OFF KGL Operating Manual – VS 3010 BS 2018-07-02 153 178...
  • Page 154 Emergency closure of expansion valve(s) due to insufficient superheat -, 0.. SH X Meas. error R4.1 Measuring circuit fault in refrigerant temperature sensor R4.1 -, 0.. Measuring circuit fault in evaporator inlet temperature sensor R5.1 KGL Operating Manual – VS 3010 BS 2018-07-02 154 178...
  • Page 155 Bas.Load t. Z2 Z2 basic load time during D2D Z1 5..200 sec. Bas.unlo t. Z2 Z2 basic unload time during D2D Z1 5..100 sec. Menu 3-8 D2D Discharge gas defrosting * KGL Operating Manual – VS 3010 BS 2018-07-02 155 178...
  • Page 156 Discharge gas defrosting for Z1 and Z2 cases / cold rooms ↑, ↓, √ Z2 only √ Discharge gas defrosting for Z2 cases / cold rooms only ↑, ↓, √ √ KGL Operating Manual – VS 3010 BS 2018-07-02 156 178...
  • Page 157 Defrost timers for Z2 cold rooms for auxiliary and separate defrosting (only visible if ↑, ↓ ----- ----- - XXXXX hh: Auxiliary defrost Separate is selected in screen 3-8-b) Mo-Su Mo-Fr Mo-Sa Sa-Su ----- Mo, Tu, We, Th, Fr, Sa, Su, number KGL Operating Manual – VS 3010 BS 2018-07-02 157 178...

  • Page 158: Menu 4 Clock

    Setpoint ON (only visible if setpoint Mo-Su 00:00 toggle is selected - menu 4) Mo-Fr Mo-Sa 00:00 Sa-Su ----- Mo, Tu, We, Th, Fr, Sa, Su, number dd hh:mm dd hh:mm as above KGL Operating Manual – VS 3010 BS 2018-07-02 158 178...

  • Page 159: Menu 5 Messages

    Default Dim. XXXXX BetrZeit S n+1 Display and input of the total operating times of the Z2 compressors. Only the available Z2 ↑, ↓ Hour XXXX h compressors are displayed. 9999 KGL Operating Manual – VS 3010 BS 2018-07-02 159 178...
  • Page 160 Screen 6-4-1-a Run time Z1 RUN TIMES Z1 ID: Default Dim. XXXXX Lst.Stufe 1 hh:mm Daily run time of the Z1 compressor stages. Only the actual number of compressor stages is 00:00 hour: displayed. KGL Operating Manual – VS 3010 BS 2018-07-02 160 178...
  • Page 161 XXXXX Lst.Stufe 1 hh:mm Daily run time of the Z1 compressor stages - night. Only the actual number of compressor stages is 00:00 hour: displayed. Lst.Stufe n hh:mm 00:00 hour: KGL Operating Manual – VS 3010 BS 2018-07-02 161 178...
  • Page 162 Z2 compressors: n+1..max. compressor stages: 2..max. 4/8, depending on system configuration Number of Z1 compressor stages + number of Z2 compressor stages = max. 4/8 total compressor stages Menu 6-4-6 Compressor starts Z1 night KGL Operating Manual – VS 3010 BS 2018-07-02 162 178...
  • Page 163 Continue to menu 6-4-1 2 Run times -day Continue to menu 6-4-2 3 Run times -night Continue to menu 6-4-3 4 Starts Continue to menu 6-4-4 5 Starts -day Continue to menu 6-4-5 KGL Operating Manual – VS 3010 BS 2018-07-02 163 178...
  • Page 164 Base module: max. number of total compressor stages: 4 with first SIOX extension module max. number of total compressor stages: 8 Z1 compressors: 1..n compressor stages: 1..max. 3/7, depending on system configuration KGL Operating Manual – VS 3010 BS 2018-07-02 164 178...
  • Page 165 Z2 compressors: n+1..max. compressor stages: 2..max. 4/8, depending on system configuration Number of Z1 compressor stages + number of Z2 compressor stages = max. 4/8 total compressor stages Menu 6-5-5 Compressor starts Z2 day KGL Operating Manual – VS 3010 BS 2018-07-02 165 178...
  • Page 166 Input Date: dd/mm/yy Date Activity Z2 XXX % Activity Z2 in % ↓, ↑, ESC ↓ Selection max. 31 days in the past using ↑↓ Menu 6-5-8 Activity Z2 day KGL Operating Manual – VS 3010 BS 2018-07-02 166 178...

  • Page 167: Menu 7 Default Settings

    AnalogOut3 X.XX V Voltage at the analogue output 3 (terminals 57, 58) 0.0..10.0 AnalogOut4 X.XX V Voltage at the analogue output 4 (terminals 63, 64) 0.0..10.0 Menu 8-2 Compressor Z1 defaults ON/OFF KGL Operating Manual – VS 3010 BS 2018-07-02 167 178...
  • Page 168 ↑, ↓ (ON/OFF) Suct.line Z2 XXX Digital output Suction line Z2 ON or OFF ↑, ↓ (ON/OFF) Discharge Z2 Discharge Z2 XXX Digital output ON or OFF ↑, ↓ (ON/OFF) KGL Operating Manual – VS 3010 BS 2018-07-02 168 178...
  • Page 169 ↑, ↓ (ON/OFF) Suct. line Z1 XXX Digital output Suction line Z1 ON or OFF ↑, ↓ (ON/OFF) Discharge Z1 XXX Digital output Discharge Z1 ON or OFF ↑, ↓ (ON/OFF) KGL Operating Manual – VS 3010 BS 2018-07-02 169 178...

  • Page 170: Decommissioning And Disposal

    Our scope of delivery is exclusively intended as a component for further processing. As a consequence of this fact, Eckelmann AG does not undertake any measures for the taking back or municipal disposal of this product as it is not supplied directly to the free market.

  • Page 171: Alarms And Messages Vs 3010 Bs

    11 Alarms and messages VS 3010 BS 11.1 Message system A number of messages are recognised by the system and stored with date, time and the priority in the internal Received / sent messages log memory of the system. are stored in the log memory. The time resolution is one minute.

  • Page 172: Automatic Prioritisation

    Z2 compressor x motor overload cutout tripped 152 Mot. cutout Z1 Cx Z1 compressor x motor overload cutout tripped 153 Mot. cutout fan.x Condenser fan x motor overload cutout tripped KGL Operating Manual – VS 3010 BS 2018-07-02 172 178...
  • Page 173 203 Sens. type change A parameter for calibration of the pressure transducers has been changed Z1 compressor stage x has been automatically disabled (5x cylinder temperature too high per day) KGL Operating Manual – VS 3010 BS 2018-07-02 173 178...
  • Page 174 Only for compressor combined control: Motor overload cutout FC compressor Z1 or frequency converter Z1 fault 249 Mot.cutout / FC-Z2 Only for compressor combined control: Motor overload cutout FC compressor Z2 or frequency converter Z2 fault KGL Operating Manual – VS 3010 BS 2018-07-02 174 178...

  • Page 175: Technical Data Vs 3010 Bs / Siox

    12 Technical Data VS 3010 BS / SIOX 12.1 Electrical Data VS 3010 BS / SIOX Warning about dangerous electrical voltage! Danger to life - Danger of electric shock! Overvoltage category III (test voltage 4.0 kV) / contamination degree 2: All connections of the device...
  • Page 176 Official Journal of the EU L96, 29/03/2014, pages 357-374 EMC Directive 2014/30/EU; Official Journal of the EU L96, 29/03/2014, pages 79-106 RoHS Directive 2011/65/EU; Official Journal of the EU L174, 01/07/2011, pages 88-110 KGL Operating Manual – VS 3010 BS 2018-07-02 176 178...

  • Page 177: Mechanical Data Vs 3010

    Base module with manual control switch, all dimensions in mm. 12.3 Mechanical Data SIOX Extension Module With manual control switch SIOX extension module with manual control switch, all dimensions in mm. KGL Operating Manual – VS 3010 BS 2018-07-02 177 178...

  • Page 178: Part Numbers And Accessories Vs 3010 Bs

    13 Part numbers and accessories VS 3010 BS Visit our E*LDS Shop: More information at https://ldsshop.eckelmann.de 13.1 Pack controller VS 3010 BS / SIOX extension module Type Description Part number VS 3010 BS VS 3010 BS pack controller LIVS301012 SIOX...

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