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Sharp AR-SS2 Service Manual

20-bin staple sorter

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[ 1 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[ 2 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . 2-1
[ 4 ] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 4-1
[ 5 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
[ 6 ] DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
[ 7 ] TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
[ 8 ] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
[ 9 ] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . 9-1
[10] ACTUAL WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Parts marked with "
" are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for
maintaining the safety and performance of the set.
20-BIN STAPLE
SORTER
MODEL
CONTENTS
CODE : 00ZARSS2//A1E
AR-SS2
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
AR-SS2

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  • Page 1: Table Of Contents

    AR-SS2 CODE : 00ZARSS2//A1E 20-BIN STAPLE SORTER AR-SS2 MODEL CONTENTS [ 1 ] SPECIFICATIONS ........1-1 [ 2 ] UNPACKING AND INSTALLATION .
  • Page 2: 1 ] Specifications

    AR-SS2 Manual stapling: 30 sheets: A4, A4R, B5, 8.5"x11", 8.5"x11"R [1] SPECIFICATIONS (28 sheets of 105g/m + 2sheets of 200g/m max. thickness 5.5mm) Type 25 sheets: A3, B4, 11"x17", 8.5"x14", 8.5"x13" 20-bin staple sorter (copier-mounted, hook type) (28 sheets of 105g/m + 2sheets of 200g/m max.
  • Page 3: 2 ] Unpacking And Installation

    AR-SS2 [2] UNPACKING AND INSTALLATION 1. Unpacking Remove the filament tape and remove the packing of each section. 2 – 1...
  • Page 4 AR-SS2 2. Fix the rail unit fixing screw temporarily as shown in 2. Installation the figure. Cut-out Rail unit fixing screws Packed items Rail unit Lock plate Rail unit fixing screw Mounting kit fixing screw (M4 x 18) Sorter fixing screw (M4 x 10)
  • Page 5 AR-SS2 Fix the sorter unit with the sorter fixing screws on the front and the 4. Fix the sorter to the rail unit. rear sides of the rail unit. [Note] When lifting the sorter, hold the sorter as shown in the figure so as not to make contact with the sorter bin.
  • Page 6 AR-SS2 6. Connect the sorter connector. Insert the power plug of the copier into the power outlet, turn on the power switch, and follow the Remove the sorter connector cover attached to the rear cabinet of the copier. procedures below.
  • Page 7: 3 ] External View And Internal Structure

    AR-SS2 [3] EXTERNAL VIEW AND 3. Cross section INTERNAL STRUCTURE 1. External parts Name Bin unit Stapler unit cover Stapler unit Transport guide unit Name Latch lever Bin unit Latch Guide bar Roller 2. Operation panel Stapler unit Transport roller...
  • Page 8 AR-SS2 4. Sensors 5. Motors, switches, solenoids and PCBs Symbol Name Code Function Symbol Name Code Function Sensor in bin (Light Detects paper in the Bin unit shift motor Shifts the bin. emitting) bin (Light emitting) Paper feed motor Feeds paper.
  • Page 9 AR-SS2 4) Remove the two screws (4) on the front side and the two on the [4] DISASSEMBLY AND ASSEMBLY rear side. 5) Lift the projection (5) of the accuride rail and remove the bin unit in 1. External fitting the arrow direction.
  • Page 10 AR-SS2 6) Remove the bin roller stopper (9) and the bin roller (10), and B. Bin removal remove the bin. When removing the bin of this machine, remove the bin roller. If, however, it is removed twice or more, the strength will be decreased and it must be replaced.
  • Page 11 AR-SS2 4) Remove the two screws (7) of the guide bar holder (6). D. Lead cam 1. Lead cam removal 1) Turn on the power of the copier. Press SW2 on the sorter control- ler PWB to move the bin unit to the bottom.
  • Page 12 AR-SS2 2) Adjust engagement of the lead cam drive gear (1) so that the 3. Transport duide upper blade tips of the lead cams on the front and the rear sides are as shown in the figure below. A. Transport guide unit removal 1) Remove the front cover.
  • Page 13 AR-SS2 C. Transport roller removal B. Stapler oscillation unit removal 1) Remove the right cover, the front cover, the transport guide unit, 1) Remove the right cover, the stapler unit oscillation motor, and the the rear cover, and the transport motor.
  • Page 14: 5 ] Adjustments

    AR-SS2 5) When the manual staple key blinks, turn off and on the copier [5] ADJUSTMENTS power switch, check the status of the bin paper sensor (on the light emitting side and the light receiving side) corresponding to 1. Electrical system the error code, and perform the adjustment from procedure 1) again.
  • Page 15 AR-SS2 7) Check the status of the manual staple key. B. Bin roller height adjustment Adjustment completion The dummy roller lower is of eccentric shape so that you can adjust Blinking: Adjustment error the height of the bin roller this is so you can adjust the height at which the bin roller and the lead cam tip touch.
  • Page 16 AR-SS2 [6] DIAGNOSTICS 1. PWB SW2 SW3 2. List of DIP switch functions The functions of the DIP switch (SW1) on the sorter controller PWB are as follows: Purpose DIP switch setup Content • Normal copy state When all are set to OFF, the machine returns to the normal mode.
  • Page 17 AR-SS2 D. Error 3. Self diagnostics This machine is provided with the self diagnostics function of the Description code machine state by the CPU (Q1) on the sorter controller PWB. It performs diagnostics occasionally and displays an error message or Content The power source (+24V) is not supplied.
  • Page 18 AR-SS2 [7] TROUBLESHOOTING 1. Troubleshooting procedures A. F1-91/Display ON Cause/ Procedure Check item Result Process Trouble position Cable Check that the cable between the sorter controller Connect properly. PWB and the bin unit is properly connected. Cable Check that the cable between the bin paper Connect properly.
  • Page 19: 8 ] Maintenance

    AR-SS2 [8] MAINTENANCE 1. Periodic replacement parts There is no part which must be replaced periodically. 2. Consumable parts life The following part may deteriorate or require replacement during the warranty period. Replace it if it is deteriorated or broken.
  • Page 20: 9 ] Operational Descriptions

    AR-SS2 [9] OPERATIONAL DESCRIPTIONS 2. Details The basic operations in each mode are described below. 1. Outline A. Non-sort mode This machine performs sorting and stapling of copy paper according If the sort/group mode is not set, all copy paper is discharged to the to the operation mode set by the copier.
  • Page 21 AR-SS2 B/W mode Color mode B. Sort mode When the sort mode is set, alignment of copy pages is automatically 4) Copying of the specified quantity is completed. performed. ↓ ↓ Black/white mode Color mode 1) Press the copy start key of the copier.
  • Page 22 AR-SS2 C. Group mode 5) The original is changed and the bin is shifted by one. ↓ When the group mode is set, the copies of an original set are dis- charged to one bin. 1) Press the copy start key of the copier.
  • Page 23 AR-SS2 D. Staple sort mode 4) The stapler unit staples the paper. When the staple mode is set, stapling is automatically performed after ↓ sorting the copies. 5) The guide bar, the paper holding arm, and the stapler unit are 1) The same operations as the sort mode are performed and all separated from the paper.
  • Page 24 AR-SS2 Staple sort mode (Black/white, 2 originals, 3 copies) Copier resist Paper exit sensor Transport motor Bin shift motor Lead cam sensor Bin lower limit sensor Guide bar oscillation motor Guide bar HP motor Staple motor Stapler oscillation motor Stapling HP sensor...
  • Page 25 AR-SS2 3) Taking in, paper exit speed 3. Operations of each section This is the transport speed after discharging of the copy from the A. Transport drive system fusing section of the copier. It varies depending on the paper size.
  • Page 26 AR-SS2 (2) Bin unit Copier paper exit signal 1) Bin unit composition The bin unit is composed as shown below. The both sides of each bin are provided with the roller from the outside of the bin frame. The dummy rollers on the upper and the...
  • Page 27 AR-SS2 When the lead cam rotates and the roller moves up and down along 3) Bin shift motor control the lead cam, the bin connected with the bin frame and the roller is The bin shift motor control circuit is shown below.
  • Page 28 AR-SS2 Stapler home Bin unit upper Bin unit lower position switch limit sensor limit sensor Sorter controller PWB +24V BMUP Bin shift motor BMDWN Shift motor Drive circuit clock sensor Obstacle detection switch MS8 Current detection Lead cam home circuit...
  • Page 29 AR-SS2 2) Alignment operation LED(S1) The alignment operation of the guide bar is performed every time when copy paper is discharged. When stapling is made, it holds copy paper. Bin unit Guide bar Photo transistor (S2) Sorter controller PWB Paper size...
  • Page 30 AR-SS2 C. Stapler unit drive system (1) Outline The stapler unit staples paper discharged into the bins. The stapling is driven by the stapler motor (M5). The stapler unit oscillation is performed by the stapler unit oscillation motor (M4). The stapler unit home position is detected by the stapler unit oscilla-...
  • Page 31 AR-SS2 (2) Stapler unit Stapling home 1) Outline position sensor Stapler motor The staple unit composition is shown in the figure below. Staple cue Stapling is driven by the stapler motor (M5). Stapling is made by the sensor rotation of the cam. The staple home position sensor (PI8) detects one cycle of stapling.
  • Page 32 AR-SS2 b. Stapler motor ON/OFF control 5) Staple empty detection The staple empty detection in the staple cartridge is made by the ON/OFF and the rotation direction of the stapler motor are control- staple empty detection switch (MS5) provided in the stapler.
  • Page 33 AR-SS2 Stapler cover switch Stapling position Save position Sorter controller PWB +24V Stapler unit ICP3 oscillation motor SPSWHA ∗ SPSWHA SPSWHB ∗ ∗ SPSWHB Motor Copy paper driver ∗ Oscillation home +24V position sensor (MS4) Stapler oscillation motor (M4) Stapler unit home...
  • Page 34 AR-SS2 (5) Stapling timing (3 originals, 3 copies) B. Outline of the electric circuit The electrical control of this machine is made by the sorter controller. Stapling request signal from the copier (AFSTRQ) The major rolls of the IC on the sorter controller are as follows: <Stapler oscillation unit>...
  • Page 35 AR-SS2 C. Tray controller input/output Sorter controller input (1/2) Sorter controller PWB J201 Stapler motor For details, refer to page 9-12. +24V Guide bar oscillation motor For details, refer to page 9-8. ∗ ∗ Bin shift motor J111 For details, refer to page 9-8.
  • Page 36 AR-SS2 Sorter controller output (2/2) Sorter controller PWB J201 SPEMP "1" when staple empty Staple empty detection "1" when cartridge empty SPCART Cartridge empty detection SPLHP "0" when stapling is in the home position. Stapling home position sensor SELFP "0" when staple cue is completed.
  • Page 37 AR-SS2 D. Copier/sorter communication 1) Outline The copier and the sorter are exchanging the status signals by IPC These signals are written into the RAM on the sorter controller PWB (communication IC). and outputted according to the control signal from the CPU (Q1).
  • Page 38 AR-SS2...
  • Page 39: Actual Wiring Diagram

    AR-SS2 [10] ACTUAL WIRING SAFTY SW SWING MOTOR FEED MOTOR BIN SHIFT MOTOR JOG MOTOR 10 – 1 10 – 2...
  • Page 40 AR-SS2...
  • Page 41: Parts Guide

    AR-SS2 PARTS GUIDE AR-SS2 MODEL [Note] The AR-SS2 Parts guide describes only the different points from the SF-S56. Please refer to the SF-S56 Parts guide as well. CONTENTS External covers,panels,etc. Internal components 1 Internal components 2 Bin assembly Mounting hardware...
  • Page 42: External Covers,Panels,Etc

    AR-SS2 DEFINITION The definition of each Rank is as follows and also noted in the list A : Parts necessary to be stocked as High usage parts. B : Parts necessary to be stocked as Standard usage parts. C : Low usage parts.
  • Page 43: Bin Assembly

    AR-SS2 3 Internal components 2 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 6 0 G Z W G 9 0 0 1 3 0 0 0 Bearing,ball 4 Bin assembly PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 2 0 G Z 4 A 1 4 9 9 1 0 0 0...
  • Page 44: Feeder Guide Assembly

    AR-SS2 6 Feeder guide assembly PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 5 0 G Z 4 A 1 5 0 0 6 0 0 0 Guide,feeder 7 Stapler assembly PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 2 0 G Z 4 A 1 5 0 0 7 0 0 0...
  • Page 45: F Signal Cord Assembly

    AR-SS2 10 Signal cord assembly PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 7 P C O V P 1 5 2 4 F C Z Z Connector cover CGAR1 8 P C O V P 1 5 2 5 F C Z Z...
  • Page 46: Index

    AR-SS2 Index PRICE PART PARTS CODE RANK MARK RANK PRICE PART PARTS CODE RANK MARK RANK LX-BZ0465FCZZ 8-505 LX-BZ0893FCZZ 10-506 PCOVP1524FCZZ PCOVP1525FCZZ TLABZ2957FCZZ 13-101 TLABZ3291FCZZ 13-101 XNESD30-24000 10-505 0GZ4A12361000 2- 34 0GZ4A12609000 5- 10 0GZ4A12673000 0GZ4A12679000 2- 89 0GZ4A12680000 2- 90...
  • Page 47 AR-SS2 CAUTION FOR BATTERY REPLACEMENT (Danish) ADVARSEL ! Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandoren. (English) Caution ! Danger of explosion if battery is incorrectly replaced.
  • Page 48 AR-SS2 All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic; mechanical; photocopying; recording or otherwise without prior written permission of the publisher.

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