Daikin UCQ0060 Installation Operation & Maintenance
Daikin UCQ0060 Installation Operation & Maintenance

Daikin UCQ0060 Installation Operation & Maintenance

Water cooled self-contained air-conditioner

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WATER COOLED
SELF-CONTAINED
AIR-CONDITIONER
INSTALLATION, OPERATION, MAINTENANCE
IOM NO:
O-WCP16-DEC20-1
Scan QR code to download the latest version of IOM
1

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Summary of Contents for Daikin UCQ0060

  • Page 1 WATER COOLED SELF-CONTAINED AIR-CONDITIONER INSTALLATION, OPERATION, MAINTENANCE IOM NO: O-WCP16-DEC20-1 Scan QR code to download the latest version of IOM...
  • Page 2 Daikin makes no commitment to update or provide current information automatically to the manual owner. Updated manuals, if applicable, can be obtained by contacting the nearest Daikin Service office. Operating/service personnel maintain responsibility for the applicability of these documents to the equipment. If there...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1.0 INTRODUCTION ..........................5 1.1 NOMENCLATURE ........................... 5 1.2 DESCRIPTION OF UNIT ........................5 2.0 INSTALLATION ........................... 6 Table 1: Unit Operating Limit ......................6 2.1 UNIT INSPECTION........................... 6 2.2 LOCATION AND CLEARANCES ......................6 Table 2: Minimum Installation Clearance ..................6 3.0 RIGGING AND UNIT HANDLING ......................
  • Page 4 Table 6: Minimum Straight Duct Length ..................28 5.6 Fan Curve............................. 29 5.6.1 Fan Curve AT 9-9 ........................29 5.6.2 Fan Curve AT 15-15 ....................... 30 5.6.3 Fan Curve AT 18-18 ....................... 31 5.6.4 Fan Curve ADH-450 ......................32 5.6.5 Fan Curve ADH-500 ......................33 5.6.6 Fan Curve ADH-560 ......................
  • Page 5: Introduction

    The water cooled self-contained air conditioner is the ultimate solution addressing the energy efficiency, reliability, indoor air quality, and sound concerns for commercial, industrial and institutional buildings. Daikin offers a simple system design, increases system redundancy by providing individual air conditioning systems per floor, lowers maintenance costs, eases operation and maintenance, and provides the lowest life cycle cost available.
  • Page 6: Installation

    2.0 INSTALLATION The unit is designed for indoor installation only. Installation of this unit must conform to local building codes and/or regulation. The unit shall be operated according the limit specified in Table 1. Table 1: Unit Operating Limit MAXIMUM WORKING SAFETY PRESSURE CONDENSER TEST PRESSURE (UNIT)
  • Page 7: Rigging And Unit Handling

    Units are shipped with a protective covering, which should remain in place while the unit is being moved to its final location. Unit weights are listed in Table These weights must be referred to when selecting a crane for rigging. Contact your Daikin Sales Office if you have any questions regarding unit weights. Table 3: Unit Weight SHIPPING WEIGHT, OPERATING...
  • Page 8: Accoustical Consideration

    The following guidelines should be used to select a suitable location for the unit lifting: 1. Determine the approximate center of gravity for lifting safety before lifting the unit. 2. Always test-lift the unit to determine the exact unit balance and stability before hoisting it to the installation location.
  • Page 9: Specifications

    5.0 SPECIFICATIONS Table 4: Specification UCQ60~940 Model 16.9 25.6 38.8 Cooling Length for 1068 1410 1486 1486 1576 PU 1in (2in) (1118) (1460) (1536) (1536) (1626) Width for 1176 PU 1in (2in) (620) (620) (815) (815) (1226) Height for 1755 1814 2153 2370...
  • Page 10 Table 4: … Continue Model 83.4 104.6 117.4 152.1 166.5 205.4 252.7 Cooling 356.9 400.5 518.9 568.3 700.7 862.2 931.4 Length for PU 1576 1859 1859 2691 2691 2691 3281 3281 3391 1in (2in) (1626) (1909) (1909) (2741) (2741) (2741) (3331) (3331) (3441)
  • Page 11 (MBH) Input Capacity (MBH) Input (MBH) (kW) (MBH) (kW) (MBH) (kW) 55.0 38.3 3.63 50.1 36.2 4.45 46.6 34.0 4.98 UCQ0060 26.7 19.4 61.4 41.3 3.75 57.7 38.9 4.55 55.1 39.2 5.10 67.8 44.3 3.80 61.2 41.8 4.70 59.0 41.0 5.20...
  • Page 12 Table 5: …Continue ON COIL WATER OUTLET TEMPERATURE ( SOUND Wet Bulb Rated at ESP 250Pa Bulb Total Sensible Total Total Sensible Total Total Sensible Total SPLw Model Cooling Capacity Power Cooling Capacity Power Cooling Capacity Power dB(A) dB(A) Capacity (MBH) Input Capacity...
  • Page 13: Unit Dimension

    5.1 UNIT DIMENSION 5.1.1 Outline UCQ60A*D/L...
  • Page 14: Outline Ucq90A*D/L

    5.1.2 Outline UCQ90A*D/L...
  • Page 15: Outline Ucq140A*D/L

    5.1.3 Outline UCQ140A*D/L...
  • Page 16: Outline Ucq180A*D/L

    5.1.4 Outline UCQ180A*D/L...
  • Page 17: Outline Ucq240A*L

    5.1.5 Outline UCQ240A*L...
  • Page 18: Outline Ucq280A*L

    5.1.6 Outline UCQ280A*L...
  • Page 19: Outline Ucq320A*L

    5.1.7 Outline UCQ320A*L...
  • Page 20: Outline Ucq360A*L

    5.1.8 Outline UCQ360A*L...
  • Page 21: Outline Ucq400/520A*L

    5.1.9 Outline UCQ400/520A*L...
  • Page 22: Outline Ucq570A*L

    5.1.10 Outline UCQ570A*L...
  • Page 23: Outline Ucq710A*L

    5.1.11 Outline UCQ710A*L...
  • Page 24: Outline Ucq870A*L

    5.1.12 Outline UCQ870A*L...
  • Page 25: Outline Ucq940A*L

    5.1.13 Outline UCQ940A*L...
  • Page 26: Ducting

    5.2 DUCTING Supply Air For connection of supply ductwork directly to the unit, a duct collar must be mounted at the unit outlet. When connecting ductwork to the unit, a canvas type connecting collar is recommended. If a field fabricated plenum is used, canvas type connectors are recommended at the duct connection to the plenum. Units are also available with a factory provided discharge plenum.
  • Page 27: Filters

    Condenser Water Piping All internal condenser water piping is completed factory assembled. Field piping should be connected to the pipes that are stubbed out at the panels. Supply water must be connected to the factory piping as indicated by the markings on the unit. Condensate Drain Connections The condensate drain connection is located on the drain pan that forms the partition between the coil and condensing section.
  • Page 28: Supply Air Blower Adjustment

    5.5 SUPPLY AIR BLOWER ADJUSTMENT The RPM of the supply air blower will depend on the required CFM, the unit accessories and the static resistances of both the supply and the return air duct systems. With this information, the RPM for the supply air blower can be determined from fan performance curves.
  • Page 29: Fan Curve

    5.6 Fan Curve 5.6.1 Fan Curve AT 9-9 Model: UCQ60/UCQ90...
  • Page 30: Fan Curve At 15-15

    5.6.2 Fan Curve AT 15-15 Model: UCQ140/ UCQ180/ UCQ240...
  • Page 31: Fan Curve At 18-18

    5.6.3 Fan Curve AT 18-18 Model: UCQ280...
  • Page 32: Fan Curve Adh-450

    5.6.4 Fan Curve ADH-450 Model: UCQ320/ UCQ360/ UCQ710...
  • Page 33: Fan Curve Adh-500

    5.6.5 Fan Curve ADH-500 Model: UCQ400/ UCQ520/ UCQ870/ UCQ940...
  • Page 34: Fan Curve Adh-560

    5.6.6 Fan Curve ADH-560 Model: UCQ570...
  • Page 35: Electrical Connection

    6.0 ELECTRICAL CONNECTION Install electrical wiring in accordance with the National Electric Code and / or local regulations. A fused disconnect switch must be used in a separate circuit from the main power panel. The switch should be reasonably close to the unit for convenience in servicing.
  • Page 36 Table 7: Wire and Fuse/Circuit Breaker Selection Guideline Compressor Fan Motor Power Supply Model (V-Ph- MOCP RC (A) UCQ60A*D 11.8 UCQ90A*D 16.2 UCQ140A*D 15.8 UCQ180A*D 20.7 UCQ060A*L 11.8 UCQ090A*L 16.2 UCQ140A*L 15.8 UCQ180A*L 20.7 380~415V UCQ240A*L 24.9 10.7 -3 Ph UCQ280A*L 10.7 -50Hz...
  • Page 37: Wiring Diagram

    6.1 WIRING DIAGRAM 6.1.1 Wiring Diagram UCQ60AE; UCQ90AE; UCQ140AE; UCQ180AE...
  • Page 38: Wiring Diagram Ucq240Ae; Ucq280Ae

    6.1.2 Wiring Diagram UCQ240AE; UCQ280AE...
  • Page 39: Wiring Diagram Ucq320Ae; Ucq360Ae

    6.1.3 Wiring Diagram UCQ320AE; UCQ360AE...
  • Page 40: Wiring Diagram Ucq400Ae; Ucq520Ae

    6.1.4 Wiring Diagram UCQ400AE; UCQ520AE...
  • Page 41: Wiring Diagram Ucq570Ae

    6.1.5 Wiring Diagram UCQ570AE...
  • Page 42: Wiring Diagram Ucq710Ae; Ucq870Ae

    6.1.6 Wiring Diagram UCQ710AE; UCQ870AE...
  • Page 43: Wiring Diagram Ucq940Ae

    6.1.7 Wiring Diagram UCQ940AE...
  • Page 44: Commisioning

    7.0 COMMISIONING PRE-STARTUP REQUIREMENTS 1. Inspect the unit for shipping or installation damage. 2. Verify the unit is completely and properly installed with ductwork connected. Verify that all construction debris is removed and filters are clean. 3. With all electrical disconnects open, check all electrical connections to be sure they are tight. 4.
  • Page 45 INITIAL START-UP After all the other preceding checks have been completed and the operator has familiarized himself with the sequence of operation for the unit and all options provided, the unit can be put in operation. Proceed as follows: 1. Energize cooling tower water pump and tower fans. Set the water flow rate according to the design value. 2.
  • Page 46: Maintenance

    It is the responsibility of the owner to provide the necessary maintenance for the unit. If a system failure occurs due to improper maintenance during the warranty period, Daikin will not be liable for costs incurred to return the unit to satisfactory operation.
  • Page 47 BELT TENSIONING Table 8: Deflection for Different Pulleys & Belts Sizes (Fix Type) Deflection C-C Distance (mm) (mm) Table 9: Force for Different Pulleys & Belts Sizes (Fix Type) Setting Force to Deflect Belt 15mm per Meter of Span Pulley Type 1.3 x Basic Setting Force (kgf) Small Pulley Datum Diameter (mm)
  • Page 48 PERIODIC MAINTENANCE – YEARLY Entire Unit Inspection In addition to the checks listed in this section, periodic overall inspections of the unit should be accomplished to ensure proper equipment operation. Items such as loose hardware, component operation, refrigerant leaks, unusual noises, etc.
  • Page 49: Trouble Shooting

    9.0 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE ACTION 1. Faulty compressor or lack of 1. Check discharge pressure for compression. compression. Inspect compressor and replace if necessary. 2. Temperature of air entering 2. Reduce load to design KW evaporator too high. value.
  • Page 50: Error Code Display

    10.0 ERROR CODE DISPLAY Backlight colour will turn to red when there is any system failure. EER light will turn on and error display section will show the relevant error code as follow: Error code Remarks Phase failure [manual reset] Indoor fan failure [manual reset] Flow switch failure [manual reset] Water pump failure [manual reset]...

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