1 Introduction and Safety 1 Introduction and Safety 1.1 Introduction CAUTION: • Read this manual carefully before installing and using the product. Improper use of the product can cause personal injury and damage to property, and may void the warranty. •...
Xylem undertakes to remedy faults in products from Xylem under these conditions: • The fault is due to defects in design, materials, or workmanship. • The fault is reported to a Xylem representative within the warranty period. • The product is used only under the conditions described in this manual.
1 Introduction and Safety All work on the product must be carried out by certified electricians or Xylem authorized mechanics. Xylem disclaims all responsibility for work done by untrained, unauthorized personnel. 1.4.1 Support Xylem only supports products that have been tested and approved. Xylem does not support unapproved equipment.
2 Transportation and Storage 2 Transportation and Storage 2.1 Inspect the delivery Inspect the package 1. Inspect the package for damaged or missing items upon delivery. 2. Note any damaged or missing items on the receipt and freight bill. 3. File a claim with the shipping company if anything is out of order. If the product has been picked up at a distributor, make a claim directly to the distributor.
3 Product Description 3 Product Description 3.1 Product design The MiniCAS II overall purpose is to protect pumps and mixers. It is a monitoring relay for temperature and leakage sensors and is made to plug into a standard 11-pin socket. The relay monitors the following sensors: Type Description...
4 Installation 4 Installation Precautions Before starting work, make sure that the safety instructions in the chapter Introduction and Safety (page 2) have been read and understood. DANGER: Electrical Hazard Before starting work on the unit, make sure that the unit and the control panel are isolated from the power supply and cannot be energized.
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4 Installation – Overtemperature and leakage stop the pump ~(+) ~(+) ~(–) ~(–) 12 VDC – 10 s – Overtemperature stops the pump and leakage is only indicated ~(+) ~(+) ~(–) ~(–) 12 VDC – 10 s Position Description Alarm reset Sensor circuit Start and stop by a pump controller Power supply...
4 Installation Position Description Auxiliary relay Pump contactor Pump main supply 2. Insert the MiniCAS II into the 11–pin socket. 4.3 Prevent interference from a variable frequency drive Interference from a variable frequency drive (VFD) can cause nuisance tripping of the CLS sensor.
5 Operation 5 Operation 5.1 The current levels for alarm lights When the current level is between 3–22 mA, it is only the SUPPLY LED that is light. Current level (mA) Type of alarm > 22 Leakage alarm < 3 Overtemperature alarm 5.2 LED indications Symptom...
6 Troubleshooting 6 Troubleshooting Precautions Before starting work, make sure that the safety instructions in the chapter Introduction and Safety (page 2) have been read and understood. DANGER: Electrical Hazard Troubleshooting a live control panel exposes personnel to hazardous voltages. Electrical troubleshooting must be done by a qualified electrician.
6 Troubleshooting 6.3 Test the function of the relay 1. Simulate a normal condition. a) Connect a 1 kilohm resistor in series with an ammeter to the sensor output. b) Connect terminal 6 and 7 to reset the relay. ~(–) ~(+) 12 VDC –...
7 Technical Reference 7.5 Circuit functions ~(–) ~(+) 12 VDC – 10 s Relay connections Description 1–3 Normal temperature 1–4 Overtemperature 2–10 Power supply: 24 V AC/DC, 120 VAC, or 230 VAC 5–7 Sensor input from drive unit sensors: 12 V 6–7 Alarm reset 11–8...
7 Technical Reference Combination Configuration No fault Leakage (mA) (mA) 13.3 36–42 TC x 3 Thermal contacts 1.2 k − CLS must be connected with the correct polarity: brown = + and black = –. Thermal contacts TC x 3 1 kilohm resistor −...
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For more information on how Xylem can help you, go to xyleminc.com Refer to www.xylemwatersolutions.com/contacts/ for contact details of your local sales and service representative.