BEKA -MAX Original Operating And Assembly Manual

Integrated control unit giga-multitronic basic settings

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...a product of BEKA
BEKA-MAX
Integrated control unit
GIGA-multitronic
Basic settings
Revision 10-2015
Original operating
and
assembly manual
© BEKA 201 All rights reserved
5
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  • Page 1 ...a product of BEKA BEKA-MAX Integrated control unit GIGA-multitronic Basic settings Revision 10-2015 Original operating assembly manual © BEKA 201 All rights reserved...
  • Page 2: Table Of Contents

    11. Details on manufacturer ..............36 © BEKA 201 All rights reserved...
  • Page 3: Technical Data

    BAL GIGA-multitronic for progressivee central lubrication systems BAL GIGA-multitronic for sectional unit BAL GIGA-multitronic for single line lubrication unit BAL GIGA-multitronic for dual line lubrication unit Please observe this documentation for all works with the system! Attention! © BEKA 201 All rights reserved...
  • Page 4: General Safety Instructions

    In case the staff does not have the necessary knowledge it has to be instructed and trained. The operator is obliged that the staff fully understands the content of this user information. © BEKA 201 All rights reserved...
  • Page 5: Operators Obligations

    Please wear protection equipment to that purpose. See the lubricant manufactures´safety data sheets hereto, respectively the data sheet provided by the manufacturers of auxiliaries and working materials. © BEKA 201 All rights reserved...
  • Page 6 This has to happen in adherence of the according safety regulations and attention of the operating manual. Pay regularly attention of the device and its components and check possible damages or leakage. Liquids could splatter out with high pressure from components that are pressurized and leak. © BEKA 201 All rights reserved...
  • Page 7: Scope Of Guarantee

    · Never exceed the limit value indicated in the technical data. · Alterations and repairs at the centr l lubrication pump may only be done by BEKA. Guarantee and warranty will expire in case of damages at the device that results from improper lubricant (e.
  • Page 8: Transport And Storage

    The transport help or the elevating device must have the adequate carrying capacity. When storing the central lubrication pump pay attention that the storage area is cool and dry to avoid corrasion of the individual parts of the device. © BEKA 201 All rights reserved...
  • Page 9: General

    Operating modes and signals are shown via the display of the integrated control unit. The parameter (except the lubrication system setting) can be set or changed directly at the control unit or by means of diagnosis software BEKA- DiSys (from version V4.0.8.502). The bush for connecting the integrated control unit with a laptop or pc is coded in a different way and can not be mixed up.
  • Page 10: Cycle

    6.6.3 cycle interrupted lubrication without relubrication and 6.6.4 cycle interrupted lubrication with relubrication. After 50 % of ‚Fig. 4: cycle duration Lubrication duration Line 1 Lubrication duration Line 2 Cycle duration Line 2 © BEKA 201 All rights reserved...
  • Page 11 Confirm If no button is pressed for more than 1 min. the control unit switches back to status display. The entered password is deleted. Interruption or intermediate Control buttons lubrication Control element © BEKA 201 All rights reserved...
  • Page 12: Enter Or Change Password

    You can change the password if you want to avoid modifications of unauthorized persons. · Status display is shown. Press OK to get to setting mode. · If error or warnings are available, press OK for a second time. Fig. 7: settings error messages © BEKA 201 All rights reserved...
  • Page 13 · Use the menu control buttons to get to menu „display“ and press OK. Fig. 9: control clock/calendar display · Use the menu control button to get to the menu „change password“ and press OK. · Fig. 10: light contrast language change password © BEKA 201 All rights reserved...
  • Page 14: Forget About Password

    5 5 5 5 5 6 7.4.3 Forget about password Password can also be changed with BEKA-DiSys, also if you do not know the current valid password. Proceed as described in operating manual of BEKA-DiSys V4.0.8.502. © BEKA 201 All rights reserved...
  • Page 15: Intermediate Lubrication

    · Press ESC to get to the intermediate lubrication mode. · Press OK to initiate an intermediate lubrication. · Press ESC again to get out of the intermediate lubrication mode. Fig. 13: intermediate lubr.? © BEKA 201 All rights reserved...
  • Page 16: Error Messages And Warnings

    / or at the top of the display center. You can scroll by means of the control buttons downwards or upwards respectively to the right or to the left. Fig. 15: ERROR: empty level © BEKA 201 All rights reserved...
  • Page 17 ...a product of BEKA 7.6.2 Read out error and warning report when using a progressivee lubrication system The error and warning report can be read out via the display of the control unit or via the BEKA-DiSys software (from version V4.0.8.502).
  • Page 18: Error Memory Empty

    Errors and warnings are shown by a blinking display and by plain text in the lower display line. · Press OK to get to the errors and warnings Fig. 19: sectional section 2 break cycle time 00:00:15 lubr. time 0:05:00 ERROR WARNING © BEKA 201 All rights reserved...
  • Page 19 If a section or group dependent error or warning occurs, it is displayed in the according section or group. Fig. 21: e.g. error lubrication pulse monitoring ERROR: lubr. clock pulse- monitoring group 1 Fig. 22: e.g. warning insufficient lubrication WARNING: under lubrication section 1 © BEKA 201 All rights reserved...
  • Page 20: Read Out Error Or Warning Report When Using A Sectional System

    7.6.5 Read out error and warning report when using a sectional system The error and warning report can be read out via the display of the control unit or by means of the software BEKA-DiSys (from version V4.0.8.502).
  • Page 21 Errors and warnings are shown with a blinking display and plain text in the lower display. · Press ok to see the errors and warnings. Fig. 19: dual line system line cycle time 00:29:59 pressurization 12:00 ERROR WARNING © BEKA 201 All rights reserved...
  • Page 22 If a line related error or warning is displayed, there is an indication of the line in which the error / warning came up. Fig. 21: e.g. error pressure build up in line 1 ERROR no pressurization line1 Fig. 22: e.g. warning WARNING: clock cycle- monitoring line 1 © BEKA 201 All rights reserved...
  • Page 23 7.6.7 Read out error and warnings when using a dual line lubrication system The error and warning report can be read out via the display of the control unit or by means of the software BEKA-DiSys (from version V4.0.8.502).
  • Page 24: Activation Of Pump

    · Choose the requested option with the up and down buttons · Confirm with OK Fig. 26: switch-on behaviour lubrication break saved condition © BEKA 201 All rights reserved...
  • Page 25: Change Activation

    · Use the menu control buttons to choose the menu item „general“ and confirm by pressing OK. Fig. 28: info common progressive signals · Use the menu control buttons to choose the menu item „enlarged funct.“ and confirm by pressing OK Fig. 29: monitoring times fill. lvl monitor. extended functions © BEKA 201 All rights reserved...
  • Page 26: Query Of Control Data

    The control data like type of activation, version number, serial number and manufacturing data of the integrated control unit can be queried. · Press OK to get into setting mode · Press OK to get to the lower menu level Fig. 31: settings error messages © BEKA 201 All rights reserved...
  • Page 27 · Use the menu control buttons to choose the menu item „control unit“ and confirm by pressing OK. Fig. 33: control clock/calendar display Fig. 34: GIGA-multitronic progressive firmware V0.05 Serial number 000007 manufatured 11.11.13 © BEKA 201 All rights reserved...
  • Page 28: Set Time And Date

    · Use the menu control buttons to choose the menu item „info“ and confirm by pressing OK Fig. 36: info common progressive signals · Use the menu control buttons to choose the menu item „time / calendar“ and confirm by pressing OK Fig. 37: control clock/calendar display © BEKA 201 All rights reserved...
  • Page 29: Set Dates

    · Use the menu control buttons to choose the menu item „time“ and confirm by pressing OK Now the password is asked, proceed as described in „7.4.1 enter password“. If you forgot about your password proceed as Fig. 40: described in „7.4.3 forget about password“. date: 15.01.14 time: 08:47:55 © BEKA 201 All rights reserved...
  • Page 30: Set Displays

    · Press OK to get to the lower menu level Fig. 42: settings error messages · Use the menu control buttons to choose the menu item „info“ and confirm by pressing OK Fig. 43: info common progressive signals © BEKA 201 All rights reserved...
  • Page 31 · Choose the item „off“ if the display shall not be illuminated. Display does not blink at an error or warning. · When choosing „auto“ the illumination is active after a button has been pressed and off if no other button is pressed within 10 sec. · Confirm with OK. Fig. 46: light auto © BEKA 201 All rights reserved...
  • Page 32: Set Display Contrast

    · The min. set value 1 · The max. set value 9 · After the last setting press OK to confirm the settings. If the settings shall be removed, press ESC. Fig. 48: contrast © BEKA 201 All rights reserved...
  • Page 33: Set Language

    If you forgot about your password proceed as described in „7.4.3 forget about password“. Fig. 49: light contrast language change password · Use the menu control buttons to choose the language and confirm by pressing OK Fig. 50: german english © BEKA 201 All rights reserved...
  • Page 34: Maintenance

    Note! and proper. The integrated control unit GIGA-tronic contains a battery. A professional and proper disposal recycles batteries. They contain important raw materials. © BEKA 201 All rights reserved...
  • Page 35 Fehler kommt lubr. clock pulse- no pressurization monitoring during monitor. time ate: 20.01.14 ime: 10:41:24 message 107.0/178 WARNING: Fehler kommt under lubrication empty level date: 20.01.14 time: 10:41:24 intermediate lubr. Intermediate lubricaiton is initiated © BEKA 201 All rights reserved...
  • Page 36 OK signal 1 2 3 password? 4 5 6 7 8 9 extended functions switch-on behaviour saved condition switch-on behaviour relay function lubrication OK signal breake saved condition © BEKA 201 All rights reserved...
  • Page 37 4 5 6 7 8 9 1 2 3 password? change password 4 5 6 7 8 9 XXXXXX 5 5 5 5 5 6 contrast 1 2 3 password? 4 5 6 7 8 9 © BEKA 201 All rights reserved...
  • Page 38 7 8 9 light auto date: 15.01.14 dd.mm.yy 15.01.14 date: 15.01.14 time: 08:47:55 time: 08:47:55 1 2 3 password? 4 5 6 hh.mm.ss 7 8 9 0 8 : 4 7 : 5 5 © BEKA 201 All rights reserved...
  • Page 39 ...a product of BEKA For your notes © BEKA 201 All rights reserved...
  • Page 40 Wheel flange central lubrication system Roller mill central lubrication system Utility vehicle central lubrication system progressivee distributors Control- and monitoring devices We do not accept liability for errors, © BEKA 201 All rights reserved technical mistakes and misprints! Subject to alterations!

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