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Summary of Contents for Textron Greenlee 1990
- Page 1 OPERATION MANUAL 1990 Hydraulic Crimping Tool Serial Code YM Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 999 9994.3 © 2003 Greenlee Textron IM 1093 REV 8 5/03...
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Page 2: Table Of Contents
Observe all of the safety information provided. Purpose of this Manual This instruction manual is intended to familiarize all personnel with the safe operation of the Greenlee 1990 Hydraulic Crimping Tool. Keep this manual available to all personnel. Replacement manuals are available upon request at no charge. -
Page 3: Important Safety Instructions
Failure to observe this warning can Failure to observe this warning can result in result in severe injury or death. severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 4 Failure to observe these precautions can result in injury and property damage. Note: Keep all decals clean and legible. Replace decals when necessary. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 5: Identification
(6 AWG–1000 kcmil) Maximum Crimper Diameter .......... 461 mm (1.815") Crimping Force (maximum) ..........133 kN (15 tons) Crimping Tool Adjusts Automatically to Connector Size Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 6: Operation
Failure to observe this warning can result in severe injury or death. Keep hands away from the crimping tool head when crimping. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 7 SHORTER LUG TANG ALIGNMENT OUTERMOST MARK BLADE OF RAM DIE SLEEVE OUTERMOST CENTER BLADE OF DIE HEAD STOP Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 8: Cul And Ul Classified Crimps
, c i . s r h t i h t i y t i h t i t s i h t i 95R7 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 9: Periodic Pressure Relief Valve Check
Send the crimping tool to an authorized service center. CHECK POINT (center depression of the three depression side) “GO” GAUGE “NO GO” GAUGE 6. Discard the slugs. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 10: Troubleshooting
Loose or missing reservoir plug. Replace plug. Reservoir damaged. Replace reservoir. Reservoir missing O-ring. Replace O-ring. Damaged O-ring on low pressure Return tool to an authorized service center. injector. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 11: Air Purging And Oil Filling Procedure
(1). Replace the set screw (27). (27) 12. Cover the set screw with a silicone rubber sealant, ® such as Dow Corning RTV Sealant 732™ Multi- Purpose Sealant. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 12: Exploded View
1990 Hydraulic Crimping Tool Exploded View Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 13: Parts List
503 5373.0 Exxon UNIVIS J26 Hydraulic Oil ........(as needed) 32892 503 2892.1 Gauge Pressure Test ................. 1 32893 503 2893.0 Slug Pressure Test ................7 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 14 (800) 435-0786 Fax: (800) 524-2853 International +1 (815) 397-7070 Fax: +1 (815) 397-9247 4455 Boeing Drive, Rockford, IL 61109-2988 • USA • 815-397-7070 www.greenlee.com An ISO 9001 Company • Greenlee Textron is a subsidiary of Textron Inc. Printed in USA...
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