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Pellet wood- ENGLISH burning Main Revision 1.0 FPH_supplement: thermo-stove DUAL INSTALLATION, USE, MAINTENANCE AND HELPFUL TIPS...
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Intended use of the product according to the relevant wood logs, which can also produce domestic hot harmonised technical specification water KLOVER s.r.l. Name or trademark of the manufacturer (Art11-5) I - 37047 San Bonifacio (VR) – Via A. Volta, 8 Name and address of the representative (Art.12-2)
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 CONTENTS INTRODUCTION ......................................... 1 .................................. 1 MPORTANT SAFETY INSTRUCTIONS THE MACHINE AND THE PELLETS................................2 ..................................2 OMPONENTS OF THE APPLIANCE ...................................... 5 VERALL DIMENSIONS ....................................6 ONNECTIONS DATA SHEET .................................... 7 ECHNICAL PECIFICATIONS ......................................
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WARRANTY CONDITIONS ..................................... 45 Dear client, First of all we would like to thank you for choosing a “KLOVER” product and we hope you will be satisfied with this product. Please read the warranty certificate carefully. This is found on the last page of this User Guide. Please contact the authorised Technical Assistance Centre (TAC) for the initial start-up of your stove and to validate the warranty.
- This user guide constitutes an integral part of the appliance. If the product is sold to another user, this manual must be passed on to the new owner. KLOVER S.R.L. DECLINES ALL LIABILITY IN CASE OF ACCIDENTS DUE TO FAILURE TO COMPLY WITH THE SPECIFICATIONS OF THIS MANUAL.
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 SAFETY REGULATIONS SET OUT IN THE SPECIFIC LAWS IN FORCE IN THE COUNTRY WHERE THE MACHINE IS INSTALLED MUST BE OBSERVED. NON-ROUTINE MAINTENANCE MUST ONLY BE PERFORMED BY AUTHORISED AND QUALIFIED STAFF. To ensure the validity of the warranty, the user must comply with the instructions contained in this guide and, in particular, must: - Use the appliance within its operating limits;...
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PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 RH TOP TECHNICAL COMPARTMENT High-efficiency circulating pump for heating system. RH knob for opening the inspection cover SICURO TOP Circulating pump speed switch. Pressure gauge (indicates the Automatic air vent pressure of the valve (Jolly).
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PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Air intake pipe (pellet Safety thermostat with side). manual reset. Inspection cap rear Terminal for room thermostat pellet flue gas pipe. Boiler unit drain cock. connection. REAR TECHNICAL COMPARTMENT Anti-interference filter Return pipe connection of Safety valve Main switch, connection for the heating system.
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Connections data sheet REAR VIEW Description of connections M = System Delivery 3/4" F R = System Return 3/4" M F = Domestic cold water inlet (on prepared models only) and boiler unit and system load 14 mm C = Domestic hot water outlet (on prepared models only) 14 mm...
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Pellet properties The appliance has been tested with all types of pellets available on the market. The pellets must have the following properties: - Diameter 6 mm. - Maximum length 35 mm. - Maximum humidity content 8 –...
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PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 central heating. The wood to be burned for heating purposes has different features according to the plant variety from which it is obtained. Not all woods are equal, and the drying time and the calorific value vary from plant to plant. The calorific value depends on the humidity and density of the wood.
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 REQUIREMENTS OF THE PLACE OF INSTALLATION Positioning The initial phase for best installation of the appliance is to determine its optimum location; the following elements need to be considered: - The possibility of creating an external air vent; - The possibility of creating a straight flue, preferably coaxial to the outlet of the appliance;...
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 If the wall behind the appliance is on the outside, we recommend you make the hole near it at about 20 cm above the ground (see example in Fig. If it is not possible to put an air vent in the wall behind the appliance, make a hole in a perimeter wall in the room where it is installed.
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PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 - If the flue is installed externally, it must be insulated in order to prevent the flue gases from cooling and allowing condensation to form; - Parts made from non-combustible materials (it is absolutely prohibited the use of aluminium flue) - capable of withstanding combustion gases and potential condensation - must be used for mounting the flue gas pipes (for the section from the appliance to the flue inlet);...
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 The flue must not have any horizontal sections. The flue must be made with 180 mm diameter stainless steel pipe, suitably insulated and isolated. The connection to the flue must be sealed. When assembling the flue, there must be no more than 2 direction changes, including the initial T-shaped fitting.
Do not pass electric cables in the immediate vicinity of the flue gas pipe, unless they are insulated with suitable materials. KLOVER srl declines all responsibility for injury to persons and animals or damage to objects due to failure to connect the appliance to earth or to comply with IEC specifications.
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Control of a possible three-way motorised valve for the DHW system (on prepared models only) The pellet appliance is equipped as standard with a control for a possible 3-way motorised valve to be installed on the domestic water circuit (for prepared models only).
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Connection to the room thermostat On the back of the appliance there is a bridged terminal which is used to connect the environment thermostat that will command the operation. OPERATING PRINCIPLE Open contact: - The appliance switches directly to economy mode operation “T-OFF ECONOMY”...
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 The maximum mains water pressure should never exceed 2.5 bar; recommended operating pressure: 1.5 bar (during operation). In the event of water with hardness exceeding 28 °f, an anti-limescale device must be installed. This must be selected on the basis of the specific properties of the water.
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PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 1st LED SERIES 2nd LED SERIES The following figure describes the meanings of the status signals appearing on the display left side (1st LED SERIES). ROOM THERMOSTAT: the LED is on when the thermostat contact is open. PROGRAMMABLE THERMOSTAT: the LED lights up when at least one start-up and switch-off program is active.
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PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 INPUT M - 2 - 2 - 01 TIMER DIALOGUE MENU LEVEL The INPUT area shows the entered programming values. The MENU LEVEL area shows the current parameter/menu level. The DIALOGUE area displays the meaning of the current parameter/menu. The table explains how the buttons on the display work.
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 THE MENU Access the Menu by pressing key 3 (Set). The menu is divided into different items and levels, providing access to the programming and settings options of the appliance. Buttons 5 and 6 allow you to select the menus to be modified. Buttons 1 and 2 allow you to change the set value in the selected menu.
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PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 PROGRAMME 1 MENU LEVEL SELECTION MEANING POSSIBLE VALUES 02 – 03 – 02 START PROG 1 Turn-on time of the first programme Time – OFF 02 – 03 – 03 STOP PROG 1 Turn-off time of the first programme Time –...
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PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Sub-menu 02 – 04 – week-end program Enables/disables/sets the programmable timer’s weekend functions (Saturday and Sunday). MENU LEVEL SELECTION MEANING POSSIBLE VALUES 02 – 04 – 01 WEEKEND TIMER Enable/disable the weekend programme ON –...
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(detected with KLOVER “Remote control” ) is reached..to control the appliance with both the KLOVER “Remote control” room temperature and the boiler thermostat: - enable the room sensor on the “Remote control” (Stove settings menu +> Enable room sensor -> ON) - enable the boiler thermostat contact on the display of the appliance (Menu 4 - Enable contact ->...
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Menu 07 – Initial load Enables pellet pre-loading for 90” when the appliance is switched off and cooled down. Start the function with button 1 and stop with button 4. This may be useful if the appliance is switched on after the tank has been completely emptied, or when it is filled for the first time.
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 After installation, check the seal of all plumbing joints for the first few days of operation. The system and the water inside the boiler unit can be emptied by opening the “boiler unit drain cock” situated at the back of the appliance.
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 - Make sure that there is water in the system and the boiler unit; - Open the “upper smoke damper” on the flue inlet by setting the handle to the vertical position; - Open the “primary manual air combustion damper”...
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 - Open a hot water tap and leave the water to run until the temperature in the appliance drops (on prepared models only); - Fully close the “secondary automatic air combustion damper” by turning the knob fully clockwise. - Fully open the “upper smoke damper”...
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Summary: The ignition cycle can last 25/30 minutes maximum and is divided into five steps: Step 1 - START = Ignition of the flue gas extractor. Step 2 - WAITING PREHEATING = Waiting for the resistance preheating. Step 3 - PELLET P-LOAD = Pellet pre-load (initial continuous load) and resistance ignition.
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Working mode at DHW output (on prepared models only) The DHW output operating power is as follows. Domestic hot water is produced instantly via a heat exchanger immersed in the water inside the appliance. To obtain sufficient amounts of hot water, the appliance must have a minimum temperature of 65°C.
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Remote control The following table shows the function of each button on the remote control: Button 1 - Increase temperature. Button 2 - Decrease temperature. Button 3 - Switch on/off. Button 4 - Jolly (can be matched to a function depending on the firmware).
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 What happens if… …the pellets do not ignite If the ignition fails, the display will show the alarm message “NO IGNITION”. Cancel the alarm and reset the appliance to standard condition by pressing button 4 for a few seconds. If ignition fails, empty the pellets out of the brazier;...
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Alarm signals The following table describes the different alarms which may appear. DISPLAY VISUALISATION ORIGIN OF ALARM Black-out alarm. When power is cut off under determined conditions (see“What AL 1 - BLACK OUT ACTIVE ALARM happens if…”) AL 2 - FLUE GAS PROBE ACTIVE ALARM Faulty or disconnected flue gas temperature sensor.
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PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Empty the ash drawer (Figure Thoroughly clean the brazier from combustion residues by taking it out from its position and removing any residues inside (Figure 2). Use a suitable ash vacuum device to remove any ash deposited under the brazier (Figure When finished, put the brazier back in its place.
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PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Press repeatedly the left side scraper (from bottom to top and vice versa for the entire length of the rod) to allow cleaning of the side flue gas pass (Figure Remove the flame arrester inside the combustion chamber (Figures 5 and Scrape the flame arrester and remove any obstructions from the holes (Figure...
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Put the flame arrester back making sure to hook it to the two flaps inside the combustion chamber (Figures 8 and WARNING: use suitable ash vacuum devices equipped with a fine mesh filter in order to prevent ash from being blown into the room and to prevent damaging the vacuum cleaner.
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PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Do not force the flue gas extractor flaps with the ash vacuum device hose. After removing the ash drawer pull out the bottom under it (Figure 11) and vacuum the deposits on the inside using a suitable ash vacuum device (Figure 12).
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 To ensure correct operation, it is necessary to remove the sawdust deposited on the base of the tank (Figure 15) at least once every 15 days. The pellet tank must be emptied at the end of every season. Extraordinary cleaning (WOOD SIDE) The extraordinary cleaning of wood side of the appliance must be done at least every 15 days so as to always guarantee efficient performance and optimal operation.
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Annual cleaning The annual cleaning of the appliance must be done at least once a year so as to always guarantee efficient performance and optimal operation. Please proceed as follows: Carry out the routine and extraordinary cleaning; Undo the 2 screws which hold the bottom left angular element (Figure 17) and remove the inspection cap of the stainless...
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PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 After opening the pellet side fire door, undo the two screws (Figure 20) and remove the front left profile (Figure 21). Remove frontally the three left sides (Figure 22).
You must periodically check the seals because the latter guarantee the air- and water-tightness of the appliance and its good functioning; if they are worn or damaged you need to be replace them immediately by contacting a Klover Authorised technical assistance centre.
ATTENTION!!! NON-USE AND OR AN INCORRECT DOSAGE OF LONG LIFE WILL INVALIDATE THE WARRANTY ON THE BOILER UNIT. LONG LIFE gas been designed and tested on SICURO TOP products; KLOVER declines all liability arising from the use of LONG LIFE in products or applications other than those indicated.
The following parameters are already stored during the testing of the appliance directly in the factory; these parameters are the result of special tests using several types of pellets and must not be changed without the authorisation of Klover srl so as not to impair the operation of the appliance.
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PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 Screw feed gear motor ON time in power 3 work OUTPUT 3 SCREW Pr08 M – 9 – 6 – 08 Seconds 0.1 – 8.0 phase FEED Screw feed gear motor ON time in power 4 work OUTPUT 4 SCREW Pr09 M –...
PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0 WIRING DIAGRAM...
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- A copy of the initial start-up report issued by the Authorised Technical Assistance Centre must be preserved along with the proof of purchase receipt. - KLOVER s.r.l. disclaims any liability for accidents resulting from failure to comply with the instructions contained the user and maintenance manual attached to the appliance.
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PELLET WOOD-BURNING THERMO-STOVE DUAL EN - Rev. 1.0...
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Cod. CS.IST.DH-EN KLOVER Srl Via A. Volta, 8 37047 San Bonifacio (VR) VAT No. 02324280235 www.klover.it...
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