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Revere Rescue Racer X 2.0 Service Manual

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SERVICE MANUAL
SERVICE MANUAL
First Edition
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TITLE PAGE

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Summary of Contents for Revere Rescue Racer X 2.0

  • Page 1 SERVICE MANUAL SERVICE MANUAL First Edition Page 1 TITLE PAGE...
  • Page 3 SERVICE MANUAL 9107 Page C-1 CERTIFICATION May/12...
  • Page 4 Revere Supply must be consulted prior to release into service of affected product. This publication may be subject to amendment by Revere Supply and for that purpose allocation has been recorded. It may not be distributed or reproduced by any means,...
  • Page 5 ISO 9650 SERVICE MANUAL RECORD OF VERSIONS ISSUE INSERTED REV No. DATE DATE Initial Ver 1 Feb/11 Version 2 Oct/11 Version 3 May/12 9107 VERSION RECORD Page 1 Page RR1 SERVICE MANUAL Oct/11 REVISION RECORD May/12...
  • Page 6 ISO 9650 SERVICE MANUAL BLANK PAGE 9107 VERSION RECORD Page 2 Page RR2 SERVICE MANUAL Feb/11 REVISION RECORD May/12...
  • Page 7 ISO 9650 SERVICE MANUAL SERVICE BULLETIN LIST Service Service Date applied Rev applied Date applied Rev applied bulletin bulletin M283 SERVICE MANUAL 9107 SERVICE BULLETINS Page 1 Page SB1 Feb/11 SERVICE BULLETIN May/12...
  • Page 8 ISO 9650 SERVICE MANUAL BLANK PAGE M283 SERVICE MANUAL 9107 SERVICE BULLETINS Page 2 Page SB2 Feb/11 SERVICE BULLETIN May/12...
  • Page 9 SERVICE MANUAL ISO 9650 EFFECTIVE PAGES PAGE TITLE PAGE No. DATE PAGE TITLE PAGE No. DATE May/12 May/12 TITLE PAGE CHAPTER 2 May/12 May/12 May/12 May/12 May/12 CERTIFICATION PAGE May/12 May/12 May/12 May/12 May/12 VERSION May/12 RECORD May/12 May/12 SERVICE May/12 CHAPTER 3 BULLETINS...
  • Page 10 ISO 9650 SERVICE MANUAL PAGE TITLE PAGE No. DATE PAGE TITLE PAGE No. DATE May/12 May/12 CHAPTER 6 CHAPTER 5 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12...
  • Page 11 ISO 9650 SERVICE MANUAL PAGE TITLE PAGE No. DATE PAGE TITLE PAGE No. DATE May/12 May/12 CHAPTER 8 CHAPTER 9 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 May/12 1001 May/12 CHAPTER 10 May/12 1002 May/12 May/12 1003 May/12 May/12...
  • Page 12 ISO 9650 SERVICE MANUAL PAGE TITLE PAGE No. DATE A2-1 May/12 Appendix 2 A2-2 May/12 A2-3 May/12 A2-4 May/12 A2-5 May/12 A2-6 May/12 A2-7 May/12 A2-8 May/12 A2-9 May/12 A2-10 May/12 A2-11 May/12 A2-12 May/12 A2-13 May/12 A2-14 May/12 A2-15 May/12 A2-16 May/12...
  • Page 13 ISO 9650 SERVICE MANUAL LIST OF ASSOCIATED PUBLICATIONS INFLATION EQUIPMENT M-07-IS-GIVT Gas Inflation System (Torsional) inlet valve installation instructions M-07-UM-GIST General user manual for Gas Inflation System (Torsional) The above manuals (latest versions) are published by the manufacturer: Leafield Marine Limited Leafield Way, Corsham, Wiltshire, SN13 9SS Tel: +44 (0)12 2581 0771, Fax: +44 (0)12 2581 2057 E-mail: lml@leafield.co.uk...
  • Page 14 ISO 9650 SERVICE MANUAL BLANK PAGE M283 9107 SERVICE MANUAL Page AP2 ASSOCIATED Page 2 ASSOCIATED PUBLICATIONS May/12 PUBLICATIONS Feb/11...

  • Page 15: Table Of Contents

    Assembly and Repacking ..............801 Storage Conditions and Instructions ............. 901 Special Tools, Equipment and Materials ..........1001 Illustrated Parts List ................1101 Appendices Revere ISO liferaft................A1-1 ISO 9650 liferaft in GLR containers .............A2-1 Post Operational Packing Vacuum Test (POPVT) .......A3-1 Re-Inspection Certificate..............A4-1 9107...
  • Page 16 ISO 9650 SERVICE MANUAL BLANK PAGE 9107 TABLE OF CONTENTS Page 2 Page TC2 SERVICE MANUAL Feb/11 TABLE OF CONTENTS May/12...
  • Page 17 ISO 9650 SERVICE MANUAL INTRODUCTION TO THE MANUAL Section Title Page General .................... 3 Manual breakdown ................4 2.1 Chapter and Page numbers............4 2.2 List of Effective pages ..............4 2.3 Record of Revisions..............4 2.4 Associated publications ............. 5 WARNINGS, CAUTIONS and NOTES ..........
  • Page 18 ISO 9650 SERVICE MANUAL BLANK PAGE 9107 SERVICE MANUAL Page I2 INTRODUCTION Page 2 INTRODUCTION May/12 Feb/11...

  • Page 19: General

    The manual describes the procedures used to disassemble, inspect, repair and reassemble the equipment. These procedures must be strictly obeyed. Revere Supply Company is the Design Authority for the equipment. The company has invested much effort to create the equipment and its servicing procedures, so that the equipment will be capable of reliable use, regardless of climate, weather conditions or circumstances.

  • Page 20: Description And Data

    ISO 9650 SERVICE MANUAL Manual breakdown Chapters and Page numbers The Chapter and Page number blocks are as follows: CHAPTER PAGE No. TITLE 1-99 Introduction 101-199 Description and data 201-299 Removal and Unpacking 301-399 Cleaning 401-499 Inspection and Checking 501-599 Testing and Trouble Shooting 601-699 Repair...

  • Page 21: Associated Publications

    Health and safety Revere Supply Co. shall not be deemed by virtue of any of these instructions to have assumed any of the responsibilities of the service agent or operator under the HEALTH AND SAFETY AT WORK ENACTMENT or any such enactment.

  • Page 22: List Of Abbreviations

    ISO 9650 SERVICE MANUAL List of abbreviations The following list of abbreviations are used throughout the manual: As required assy. Assembly Celsius Cubic Centimeter(s) centimeter(s) Complete With dia. Diameter Gram g/cm Grams per square centimeter In accordance with Inside diameter instl.

  • Page 23: Service Provision

    Design Authority, is detailed in Chapters 2 to 8 of this manual. Servicing work must not be done to Revere products except by or under the direct supervision of Revere Supply Co. certificated service technicians employed by and working in the approved premises of Revere accredited service agents.

  • Page 24: Installation And Removal

    Supply servicing agents must ensure that the responsibility for reinstallation following servicing is identified within their contractual agreement with the operator and that, when the Revere Supply Co. agent reinstalls liferafts, the resulting installation is according to Revere Supply Co. recommendations and is in all respects satisfactory.
  • Page 25 ISO 9650 SERVICE MANUAL CHAPTER 1 DESCRIPTION AND DATA Section Title Page Description and Data ..............103 Nominal dimensions and approximate Operational weights ..106 Inflation system and Gas charges ..........109 Period to overhaul ................ 109 Torque settings ................109 Power unit activation cord lengths ..........110 Installation notes ................111 CHAPTER 1...
  • Page 26 ISO 9650 SERVICE MANUAL 4-8 PERSON LIFERAFT 10-12 PERSON LIFERAFT Typical Throw Over liferaft FIGURE 101 CHAPTER 1 Page 102 SERVICE MANUAL 9107 Page 102 Feb/11 CHAPTER 1 May/12...
  • Page 27 SERVICE MANUAL Description The Revere Supply range of Throw Overboard liferafts are rated for 4, 6, 8, 10 or 12 persons (FIGURE 101). ISO9650 Type 1 and Type 2 liferaft hulls are the same, except the Type 2 liferaft does not have an insulated f oor.
  • Page 28 ISO 9650 SERVICE MANUAL 1.5.3 Automatically deployed internal and external lights. (Leisure liferafts within this range may be supplied with only an external light). 1.5.4 Drogue (sea anchor), automatically deployed. 1.5.5 Survival equipment, which is contained in emergency pack valise(s), are stowed inside the liferaft.
  • Page 29 ISO 9650 SERVICE MANUAL Liferaft nominal dimensions: LIFERAFT DIMENSIONS person person person person person LIFERAFT SHAPE 1.64 2.29 2.72 L (m) (“) (64.5) (90) (107) 1.85. B (m) (“) (67) (67) (73) DIMENSIONS 2.66 2.86 S (m) (“) (105) (113) 1.12 1.14 1.16...
  • Page 30 ISO 9650 SERVICE MANUAL Container nominal dimensions: (FIGURE 102) ISO 9650 Type 1 GRP DIMENSIONS THROW OVER RAFTS >24 hours <24 hours Approx. Approx. operation operation weight Kg weight Kg ABS DIMENSIONS THROW OVER RAFTS >24 hours <24 hours Approx. Approx.
  • Page 31 ISO 9650 SERVICE MANUAL Container nominal dimensions: (FIGURE 102) ISO 9650 Type 2 GRP DIMENSIONS THROW OVER RAFTS <24 hours Approx. operation weight Kg VALISE DIMENSIONS THROW OVER RAFTS >24 hours Approx. operation weight Kg Inf ation system and Gas charges: (for TPED approved cylinders (Transportable Pressure Equipment Directive)) Liferaft working pressure (Throw Over) .......2.8 Psi / 77.5“WG / .....................1970 mmWG...
  • Page 32 ISO 9650 SERVICE MANUAL Period to overhaul Liferafts ..................24 months Inflation system............See Associated Publications at the front this manual. Torque settings LEAFIELD INFLATION SYSTEM (ft lb f) Special tool required M24 nut (inlet check valve) 22.2 M16 connector (inlet check valve) Cylinder valve/gas cylinder Cylinder valve/hose Break stem seal assembly/valve body...
  • Page 33 Installation notes: NOTE: USE ONLY GENUINE REVERE SUPPLY PARTS FOR INSTALLATIONS. When more detailed instructions are necessary, refer to the Revere Customer Service Department. Stowage positions Stow the liferafts in a position which will make sure they will be serviceable when necessary.
  • Page 34 ISO 9650 SERVICE MANUAL Secure the painters The end of the painter on every liferaft should be secured to a suitable strong point, so that on being launched the liferaft is held to the vessel. The securing arrangement for the painter will normally include a float free arrangement, such as a hydrostatic release unit, (HRU).
  • Page 35 ISO 9650 SERVICE MANUAL Attachment of stowed liferafts 7.8.1 Make sure the liferaft can be released easily when a manual launch is necessary or for float-free operation (refer to Step 10). 7.8.2 Make sure the mechanism which holds the liferaft on the rack can be removed easily in an emergency: A slip-link (Senhouse slip) or other release mechanism which can be operated by a single swift action should be provided.
  • Page 36 ISO 9650 SERVICE MANUAL BLANK PAGE CHAPTER 1 Page 112 SERVICE MANUAL 9107 Page 112 Feb/11 CHAPTER 1 May/12...

  • Page 37: Removal And Unpacking

    ISO 9650 SERVICE MANUAL CHAPTER 2 REMOVAL AND UNPACKING Section Title Page Safety procedures ................ 203 Removal/Date of Manufacture ............. 204 Unpacking procedure ..............204 9107 Page 201 CHAPTER 2 Page 201 SERVICE MANUAL CHAPTER 2 May/12 Feb/11...
  • Page 38 ISO 9650 SERVICE MANUAL Safety procedure FIGURE 201 9107 Page 202 CHAPTER 2 Page 202 SERVICE MANUAL CHAPTER 2 May/12 Oct/11...
  • Page 39 ISO 9650 SERVICE MANUAL Safety procedures Make sure the work area is clean and the lighting is sufficient. Use the following procedure if cutting container straps: WARNING: PUT ON FACE PROTECTION EQUIPMENT SUCH AS GOGGLES OR A FACE SHIELD AND GLOVES WHEN CUTTING THE STRAP AROUND THE CONTAINER.
  • Page 40 ISO 9650 SERVICE MANUAL Removal/Date of Manufacture Remove the liferaft containers from the ship, 24 months from the date of manufacture and subsequently at 24 month periods. Send them to an approved service station for inspection, testing and repair (if necessary). Check the date of manufacture and servicing period of the gas inflation system.
  • Page 41 ISO 9650 SERVICE MANUAL Gas inflation system (FIGURE 203) 3.2.1 CAREFULLY open and fold back the protective foam covering the packed liferaft. Locate the painter patch. Untie the painter line from the painter patch. CAUTION: TAKE CARE WITH THE NEXT STEP OR LIFERAFT COULD INFLATE UNINTENSIONALLY.
  • Page 42 ISO 9650 SERVICE MANUAL Open the sealed valise FIGURE 204 Unscrew the clamp nut FIGURE 205 9107 Page 206 CHAPTER 2 Page 206 SERVICE MANUAL CHAPTER 2 May/12 Feb/11...
  • Page 43 ISO 9650 SERVICE MANUAL 3.2.9 Unscrew the clamp nut on the operating head. This will allow the cylinder to be removed, (FIGURE 206). 3.2.10 Unroll the liferaft out of the container onto the packing table. Untie and remove the Emergency packs, (FIGURE 207). 3.2.11 CAREFULLY lift the liferaft out of the H-pack.
  • Page 44 ISO 9650 SERVICE MANUAL Liferaft and Equipment pack removal FIGURE 206 Operating head removal FIGURE 207 9107 Page 208 CHAPTER 2 Page 208 SERVICE MANUAL CHAPTER 2 May/12 Feb/11...

  • Page 45: Cleaning

    ISO 9650 SERVICE MANUAL CHAPTER 3 CLEANING Section Title Page General ..................303 Procedure ..................303 Liferaft ..................304 Rigid container ................304 M283 9107 Page 301 SERVICE MANUAL CHAPTER 3 Page 301 CHAPTER 3 May/12 Feb/11...
  • Page 46 ISO 9650 SERVICE MANUAL BLANK PAGE M283 9107 Page 302 SERVICE MANUAL CHAPTER 3 Page 302 CHAPTER 3 May/12 Feb/11...
  • Page 47 ISO 9650 SERVICE MANUAL General CAUTION: DO NOT USE ANY SOLVENTS, OTHER THAN THOSE GIVEN IN TABLE 301. DAMAGE CAN BE CAUSED TO THE FABRIC. Procedure ITEM DESCRIPTION APPLICATION PVC coated fabrics must only be cleaned using toluene. The solvent shall To clean proofed fabrics be applied by a lint free fabric pad, wet but not dripping with solvent.
  • Page 48 ISO 9650 SERVICE MANUAL Liferaft CAUTION: DO NOT LET PUDDLES OF CLEANING SOLUTION STAY ON THE LIFERAFT. TOO MUCH SOLVENT CAN CAUSE DAMAGE. 2.1.1 Wash the liferaft with a solution of hard soap and water. 2.1.2 Dry the liferaft with a clean, lint-free cloth. 2.1.3 Use recommended solvent in TABLE 301, to remove any oil or similar substance.

  • Page 49: Inspection And Checking

    ISO 9650 SERVICE MANUAL CHAPTER 4 INSPECTION AND CHECKING Section Title Page General ..................403 Fabric components ..............403 Metal and plastic components ............. 403 Webbing, ropes, cordage and Velcro strips ......... 404 Detail .................... 406 Gas inflation system ..............406 Light unit and Power unit assembly ..........
  • Page 50 ISO 9650 SERVICE MANUAL BLANK PAGE 9107 SERVICE MANUAL Page 402 CHAPTER 4 Page 402 CHAPTER 4 May/12 Feb/11...

  • Page 51: General

    ISO 9650 SERVICE MANUAL General Using the intervals specified in Chapter 5, inspect the liferaft as follows to ensure: 1.1.1 The inflatable chambers maintain the specified pressure. 1.1.2 The inflation system functions efficiently. Refer to Chapter 5, Section 3 for test procedures. 1.1.3 All the components and equipment are maintained in a serviceable condition.

  • Page 52: Webbing, Ropes, Cordage And Velcro Strips

    Whenever the equipment is being serviced, the labelling and data labels are to be checked for legibility, for correct information and for secure attachment. 1.5.2 The labels are located in the following positions on the Revere Supply product: - ID label at doorway entrance - outside surface of container 1.5.3...
  • Page 53 ISO 9650 SERVICE MANUAL Operating heads activation FIGURE 401 RL5 Internal lamp unit FIGURE 402 9107 SERVICE MANUAL Page 405 CHAPTER 4 Page 405 CHAPTER 4 May/12 Feb/11...
  • Page 54 ISO 9650 SERVICE MANUAL 2.1.2 If the loaded indicator is not aligned or the actuator cable is removed, this indicates that the head may have been actuated (FIGURE 401). 2.1.3 When the operating head is removed from its cylinder, pull the operating wire.
  • Page 55 ISO 9650 SERVICE MANUAL 2.1.10 The external condition of the cylinder must be checked in accordance with British Standard 5430 Pt.2. This standard gives the limits for surface damage. If the damage is more than the limits, reject the cylinder. The standard gives the following conditions for rejection and destruction of a cylinder: Visible swelling of a cylinder.

  • Page 56: Light Unit And Power Unit Assembly

    ISO 9650 SERVICE MANUAL Light unit and Power unit assembly RL5 lighting system NOTE: The Internal and External lamp unit are not serviceable items. If either unit displays a fault, replace the unit. 2.2.1 Illuminate the Internal lamp using the switch marked ‘internal’ on the side of the internal lamp unit.
  • Page 57 ISO 9650 SERVICE MANUAL 2.2.5 If the Internal lamp unit is damaged, or is emitting an odor, remove it as follows: WARNING: PUT ON PROTECTIVE CLOTHING AND EQUIPMENT TO COVER EYES, HANDS AND BODY. THE CONTENTS OF THE BATTERY CAN CAUSE INJURY. REFER TO THE MANUFACTURER’S DATA SHEET.

  • Page 58: Emergency Pack

    Refer to the contents label for the contents of the pack. 2.3.1 Revere Supply state that any ‘lifed’ item that has less than 24 months life remaining, it MUST be replaced in the emergency pack. 2.3.2 Discard any stock which is out-of-date, as given in the applicable regulations of the country.

  • Page 59: Rigid Container

    ISO 9650 SERVICE MANUAL 2.3.10 Ration packs are to be discarded if there is evidence of damage, defect or loss of vacuum which may affect the contents. Open a pack and check that the contents are fresh and fit for use. 2.3.11 Check heliographs and leak stoppers for condition, corrosion and damage.
  • Page 60 ISO 9650 SERVICE MANUAL BLANK PAGE 9107 SERVICE MANUAL Page 412 CHAPTER 4 Page 412 CHAPTER 4 May/12 Feb/11...

  • Page 61: Testing And Troubleshooting

    ISO 9650 SERVICE MANUAL CHAPTER 5 TESTING AND TROUBLESHOOTING Section Title Page General ..................503 Preparation .................. 503 Test Procedures Part 1 ..............505 3.1 Post Operational Packing Vacuum Test ........ 505 3.2 Persons permitted to perform test ......... 505 3.3 Post operational packing vacuum test details .......
  • Page 62 ISO 9650 SERVICE MANUAL Test layout FIGURE 501 CHAPTER 5 Page 502 SERVICE MANUAL 9107 Page 502 Feb/11 CHAPTER 5 May/12...

  • Page 63: General

    ISO 9650 SERVICE MANUAL General The items described in CHAPTER 10 are necessary to test the liferaft. When not in use, keep the test equipment and all special tools in conditions that protect them from damage: The liferaft shall be submitted to pressure and other physical tests according to its age as defined in TABLE 502 and as described in this Chapter section 4.2.
  • Page 64 ISO 9650 SERVICE MANUAL INFLATION TEST RECORD LIFERAFT TYPE: SERIAL No.: “PACK LIFERAFTS WITHIN 48 HOURS OF TEST, UNLESS STORED UNDER APPROVED CONDITIONS. RE-TEST if not operationally packed within 30 days of test.” Time/Date of Manometer Thermometer Barometer Temp/Pres Corrected Test Reading Reading...

  • Page 65: Test Procedures Part 1

    2. Such records must be kept by the service station for a minimum of 10 years after the service date. These records must be available on demand, for inspection by staff of Revere Supply Co. A similar record must be made when a service station operationally packs a new liferaft.

  • Page 66: Post Operational Packing Vacuum Test Details

    ISO 9650 SERVICE MANUAL Post operational packing vacuum test details 3.3.1 Ensure the nut, (Item 2 FIGURE 503), has been torqued correctly. Please refer to Chapter 1, TABLE 1 for correct torque values. 3.3.2 Remove the plug, (Item 1 FIGURE 503), using the correct tool and a suitable 3/8”...
  • Page 67 ISO 9650 SERVICE MANUAL Exploded diagram of vacuum valve FIGURE 503 3.3.6 Insert a deflator pin into the vacuum valve body and leave the liferaft to settle to atmospheric pressure. (This takes approximately 5-10 minutes). When atmospheric pressure has been reached, a pressure reading will return 0 p.s.i.

  • Page 68: Repair To The H-Pack

    ISO 9650 SERVICE MANUAL 3.3.9 Pass/Fail Criteria RAFT SIZE (persons) PASS CRITERIA - % GAIN MUST NOT EXCEED 3.3.10 Recording of the Post Operational Packing Vacuum Test, shall be done on the testing card, Appendix 2. The Start Pressure, End Pressure and % gain are to be recorded.

  • Page 69: Test Procedures Part 2

    4.1.3 On completion of a service, the Service Station shall forward a copy of the liferaft’s Inspection log form, (QAF 311) to Revere Supply Co. This Inspection log form is to be returned to Quality Department, along with Certificates of Re-inspection.

  • Page 70: Additional Test Time Intervals

    This information can be found on the data label fixed to the outside of the container, or on the liferaft identification label, or is provided by contacting Revere Supply Co. Time from date of first INSPECTION / SERVICE...
  • Page 71 ISO 9650 SERVICE MANUAL Location of valves FIGURE 504 CHAPTER 5 Page 511 SERVICE MANUAL 9107 Page 511 Oct/11 CHAPTER 5 May/12...

  • Page 72: Necessary Additional Pressure (Nap) Test

    ISO 9650 SERVICE MANUAL Necessary Additional Pressure (NAP) test 4.3.1 Carry out a NAP test as follows: Install the caps on both relief valves (FIGURE 504). 4.3.2 Inflate the liferaft slowly to twice the working pressure. 4.3.3 Let it stand for a minimum of 5 minutes after which there should be no seam slippage or cracking or other defects.
  • Page 73 ISO 9650 SERVICE MANUAL Working Pressure Test FIGURE 505 Transfer valve test (if f tted) FIGURE 506 CHAPTER 5 Page 513 SERVICE MANUAL 9107 Page 513 Feb/11 CHAPTER 5 May/12...
  • Page 74 ISO 9650 SERVICE MANUAL Working pressure test NOTE: The arch tube is mounted on the upper buoyancy tube. These will be fully inflated when the upper buoyancy tube is tested. Therefore they will be checked with the upper buoyancy tube. Each compartment will be tested over a period of 60 minutes.

  • Page 75: Arch Tube Transfer Valve Test (If F Tted)

    ISO 9650 SERVICE MANUAL Arch tube transfer valve test 4.5.1 After the upper buoyancy tube has been deflated completely, the arch tube transfer valve can be tested. After 30 minutes the arch tube should maintain its full shape. Transfer valves which do not hold air must be replaced, (FIGURE 504).
  • Page 76 ISO 9650 SERVICE MANUAL Pressure relief valves FIGURE 507 CHAPTER 5 Page 516 9107 SERVICE MANUAL Page 516 Feb/11 CHAPTER 5 May/12...

  • Page 77: Floor Seam Test

    ISO 9650 SERVICE MANUAL Floor seam test 4.7.1 A floor seam test is to be carried out on each liferaft at each service from the tenth year of the liferaft’s life, unless earlier servicing is deemed necessary as a result of visual inspection. 4.7.2 To facilitate the test, a proper test frame as shown is recommended, (FIGURE 508).
  • Page 78 ISO 9650 SERVICE MANUAL Floor seam test supports FIGURE 508 CHAPTER 5 Page 518 SERVICE MANUAL 9107 Page 518 Feb/11 CHAPTER 5 May/12...

  • Page 79: Gas Inflation Test

    ISO 9650 SERVICE MANUAL Gas inflation test 4.9.1 Unpack the liferaft, see Chapter 2, and put it on the packing table. 4.9.2 Reconnect the gas cylinder and operating head. 4.9.3 Pull the operating head actuator cable to inflate the liferaft. 4.9.4 Make sure the relief valves operate satisfactorily.
  • Page 80 ISO 9650 SERVICE MANUAL 4.10.2 Chemical leak testing Testing for leaks must be carried out as follows, as per Method A or Method B: Method A. 30-day quarantine period Check the weight of the cylinder at regular intervals during the 30-day quarantine period.
  • Page 81 ISO 9650 SERVICE MANUAL WARNING: A CHARGED CYLINDER SHOWING LOSS OF WEIGHT, CANNOT BE USED IN SERVICE. CAUTION: FOR THESE TESTS ONLY USE THE LEAK DETECTION TEST KIT AS LISTED IN CHAPTER 10. Lay the cylinder to be tested on its side, in a rack, so that the valve end is protruding, (FIGURE 510).
  • Page 82 ISO 9650 SERVICE MANUAL Typical Leaf eld operating head with PTFE tape applied FIGURE 509 Chemical leak test applied FIGURE 510 CHAPTER 5 Page 522 SERVICE MANUAL 9107 Page 522 Feb/11 CHAPTER 5 May/12...
  • Page 83 ISO 9650 SERVICE MANUAL Observations All tests are to be recorded on a sheet similar to sample provided in Appendix 3. Carbon dioxide leaking from the cylinder will cause the pink color of the test solution to be lost and the test solution will become clear.
  • Page 84 ISO 9650 SERVICE MANUAL Blast test set-up FIGURE 511 Blast test operational FIGURE 512 BLAST TEST KIT Liferaft Inf ation Quantity per Part Number Item Description system Service Station Leafie *58-08251009 Cylinder valve (blast test) 58-08351009 Cylinder valve (adaptor) This item to be purchased as required for ongoing service activity. This item is only required when Part B, is to be used in conjunction with a USDoT compliant cylinder.
  • Page 85 ISO 9650 SERVICE MANUAL 4.10.4 Blast testing The high pressure inflation hose, attached to the inlet valve connection, must be pressure tested as follows: NOTE: This Blast test must be performed using the purpose- made Blast test valve / Syphon tube (see TABLE 505). If a TPED compliant cylinder is to be used, then it is recommended that this is done so in conjunction with a 16.9 liter cylinder –...

  • Page 86: Radar Reflectors Test (If Installed)

    ISO 9650 SERVICE MANUAL CAUTION: FOR THE FIRST BLAST, KEEP HANDS AWAY FROM THE INLET VALVE IN CASE OF CO BURN. It is necessary to blast test each CO inlet valve three times, (FIGURE 512). For each blast, the red handles of the Blast test cylinder should be closed together, (FIGURE 512).

  • Page 87: Troubleshooting

    ISO 9650 SERVICE MANUAL Trouble shooting The following TABLE is given to help you to find a fault if there is a malfunction during the function test. The table shows the possible causes and the corrective action. If there is a failure or malfunction you should also look for signs of damage which could have caused the failure.
  • Page 88 ISO 9650 SERVICE MANUAL BLANK PAGE CHAPTER 5 Page 528 9107 SERVICE MANUAL Page 528 Feb/11 CHAPTER 5 May/12...

  • Page 89: Repair

    ISO 9650 SERVICE MANUAL CHAPTER 6 REPAIR Section Title Page General ..................603 Adhesive ..................604 Preparation of coated surfaces ............ 605 Application of adhesive ..............605 Repair damaged areas ..............606 Patches ..................606 Types of patches................608 Applying patches and tapes............608 Repair to insulated floor retaining straps ........
  • Page 90 ISO 9650 SERVICE MANUAL BLANK PAGE Page 602 SERVICE MANUAL 9107 CHAPTER 6 Page 602 Feb/11 CHAPTER 6 May/12...

  • Page 91: General

    ISO 9650 SERVICE MANUAL General Repairs to fabrics normally consist of patching the damage with fabric patches. The patching fabric must be the same type of material as the item under repair (e.g. PVC material must be replaced with PVC material). (Please refer to IPL for part number).

  • Page 92: Adhesive

    ISO 9650 SERVICE MANUAL Adhesive WARNING: ADHESIVES ARE FLAMMABLE. KEEP AWAY FROM OPEN FLAMES AND UNCOVERED LAMPS (NOT PROTECTED BY LAMP SHADE). USE ONLY IN WELL VENTILATED AREAS. AVOID CONTACT WITH EYES. AVOID BREATHING FUMES. USE BARRIER CREAM ON HANDS AND WASH THOROUGHLY AFTER USE.

  • Page 93: Preparation Of Coated Surfaces

    ISO 9650 SERVICE MANUAL Preparation of coated surfaces The surfaces must be degreased with Methyl-Ethyl-Ketone, (MEK). Cleaning and degreasing should be thorough. The whole area for repairing should be cleaned and degreased as well as the edges of the torn part. Application of adhesive Using a brush, apply the adhesive in thin and even layers.

  • Page 94: Repair Damaged Areas

    ISO 9650 SERVICE MANUAL Repair damaged areas All of the seams in Revere Supply liferafts, particularly the air holding seams, are formed using adhesive. The liferaft buoyancies, floor and canopy (non air holding joints) are also held together with adhesive.
  • Page 95 ISO 9650 SERVICE MANUAL Application of the outer patch FIGURE 601 Patching FIGURE 602 Page 607 9107 SERVICE MANUAL Page 607 CHAPTER 6 Feb/11 CHAPTER 6 May/12...

  • Page 96: Types Of Patches

    ISO 9650 SERVICE MANUAL 5.3.4 Apply adhesive to the outer repair patch as per the requirements in this Chapter and allow to dry. 5.3.5 When the adhesive is touch dry, apply the patch to the repair area ensuring it is centrally aligned. 5.3.6 Use a spatula or roller to expel the air from under the patch, ensuring that there are no creases.
  • Page 97 ISO 9650 SERVICE MANUAL 5.5.2 To apply tape, use exactly the same manner that is used for patches. Cut a radius on the corners of the tape ends before sticking the surfaces together; overlap tape ends by 50 mm (2”). Repair to insulated f oor retaining straps Use the following standard repair method, where insulated floor retaining straps have been fitted to the lower buoyancy ring, to replace them should...

  • Page 98: Testing Repairs

    More extensive damage Repairs not described in this manual are not permitted except by permission from the Design Authority, Revere Supply Co. Separate application must be made for each occasion when repair is proposed. Page 610...

  • Page 99: Component Repair

    ISO 9650 SERVICE MANUAL Component repair Pressure Relief Valve (Leaf eld PRV Type B10) CAUTION: ENSURE WHEN CONDUCTING THE REPAIR TO THE SLIT, NO MEK COMES IN CONTACT WITH THE PRV. THE PRV IS TO BE FITTED WITH THE SEALING PLUG ATTACHED. NO OTHER CAP OR PLUG IS TO BE USED.
  • Page 100 ISO 9650 SERVICE MANUAL 6.1.2 Fitting a new PRV WARNING: UNDER NO CIRCUMSTANCES SHOULD OLD COMPONENTS BE MIXED WITH NEW COMPONENTS. REPLACE THE ENTIRE PRV ASSEMBLY. DO NOT RE-USE ANY OLD COMPONENTS. NOTE: Ensure all surfaces are clean and dry before fitting the new PRV.
  • Page 101 ISO 9650 SERVICE MANUAL Leafield PRV - B10 FIGURE 604 Page 613 SERVICE MANUAL 9107 CHAPTER 6 Page 613 Oct/11 CHAPTER 6 May/12...
  • Page 102 ISO 9650 SERVICE MANUAL Inflate / Deflate valve FIGURE 605 Page 614 SERVICE MANUAL 9107 CHAPTER 6 Page 614 Feb/11 CHAPTER 6 May/12...

  • Page 103: Inflate / Deflate Valves

    ISO 9650 SERVICE MANUAL Inflate / Deflate valve CAUTION: ENSURE WHEN CONDUCTING THE REPAIR TO THE SLIT, NO MEK COMES IN CONTACT WITH THE VALVE. THE VALVE IS TO BE FITTED WITH THE SEALING PLUG ATTACHED. NO OTHER CAP OR PLUG IS TO BE USED. PLEASE REMOVE CAP AT THE END OF THE PROCESS.
  • Page 104 ISO 9650 SERVICE MANUAL While holding the valve on the inside, use a calibrated torque wrench and the correct adaptor tools, to tighten the valve from the outside. Please refer to Chapter 1, TABLE 101 for torque settings value. WARNING: ONLY THE TORQUE VALUE SPECIFIED SHOULD BE APPLIED.

  • Page 105: Miscellaneous

    ISO 9650 SERVICE MANUAL To disassemble the inflation valve, remove the fixing nut and the plastic washer from the valve. Reach inside the liner, via this slit, and pull the body of the valve to the inside of the liner, then remove it from the buoyancy chamber.
  • Page 106 ISO 9650 SERVICE MANUAL NOTE: EXPLODED VIEW IS FOR ILLUSTRATION ONLY- ACTUAL VALVE UNIT MAY VARY Leaf eld inf ation valve FIGURE 606 Page 618 SERVICE MANUAL 9107 CHAPTER 6 Page 618 Feb/11 CHAPTER 6 May/12...

  • Page 107: Rigid Containers

    ISO 9650 SERVICE MANUAL Rigid containers Classification of structural repairs Only minor repairs to glass reinforced plastic (GRP) containers are permitted. These are listed below. When damage is more than these limits, send the container to an approved glass fiber repair depot for major repair. No repair is permitted to Valise or ABS containers.

  • Page 108: Other Repairs

    ISO 9650 SERVICE MANUAL Other repairs WARNING: WHEN WORKING WITH GLASS FIBER SURFACES, HANDS, ARMS AND FACES MUST BE PROTECTED. WEAR A FACE MASK. Replace damaged or illegible labels. Re-stencil illegible markings. Gelcoat 7.4.1 This is the outer surface of the container. Damage to the gelcoat does not affect the GRP, although it may expose it to view.

  • Page 109: Major Structural Repairs

    ISO 9650 SERVICE MANUAL Major structural repairs 7.5.1 A major repair is required for any damage to a container that is more serious than damage to the gelcoat only. Major repairs to the glass fiber containers are not permitted except by specially trained and approved personnel.
  • Page 110 ISO 9650 SERVICE MANUAL BLANK PAGE Page 622 SERVICE MANUAL 9107 CHAPTER 6 Page 622 Feb/11 CHAPTER 6 May/12...

  • Page 111: Emergency Packs And Equipment

    ISO 9650 SERVICE MANUAL CHAPTER 7 EMERGENCY PACKS AND EQUIPMENT Section Title Page Emergency packs ................ 702 Additional wrapping/ preparation ..........707 Pyrotechnics ................707 Water ................... 707 Bellows ..................707 Pyrotechnics (Seasava) ............... 707 Packing the Emergency Packs ............ 710 Positioning the Emergency Packs ..........
  • Page 112 ISO 9650 SERVICE MANUAL EMERGENCY PACKS CAUTION: SURVIVAL AIDS MUST BE PACKED WITH THEIR VALISE(S) POSITIONED EITHER IN THE CONTAINER OR A JIG THAT SIMULATES THE SHAPE OF THE CONTAINER AND CYLINDER. For liferafts packed into different containers pack the contents of each Emergency Pack into its valise, in accordance with TABLES 701-703.
  • Page 113 ISO 9650 SERVICE MANUAL Liferaft size (persons) Part number 4 TO 6 TO 8 TO 10 TO 12 TO Bag, seasickness, poly 229 × 366 mm 58-11105001 Bailer, (jug) PVC, 1 pint 58-0572010 Bellows 58-45201002 First Aid Kit 58-E99930156 Flare, hand held *58-2 Flare, parachute *58-2...
  • Page 114 ISO 9650 SERVICE MANUAL Liferaft size (persons) Part number 4 TO 6 TO 8 TO 10 TO 12 TO Bag, seasickness, poly 229 × 366 mm 58-11105001 Bailer, (jug) PVC, 1 pint 58-05720107 Bellows 58-45201002 Flare, hand held *58-2 Flare, parachute *58-2 Heliograph 58-05829009 Sealing caps (Leaf eld B10) 58-08557009...
  • Page 115 ISO 9650 SERVICE MANUAL Liferaft size (persons) Part number 4 TO 6 TO 8 TO 10 TO 12 TO Bag, seasickness, poly 229 × 366 mm 58-11105001 Bailer, (jug) PVC, 1 pint 58-05720107 Bellows 58-45201002 Flare, hand held *58-2 Flare, parachute *58-2 Heliograph 58-05829009 Sealing caps (Leafield B10) 58-08557009...
  • Page 116 ISO 9650 SERVICE MANUAL All of the items in TABLE 703, along with the additional items listed in TABLE 705 below, are required for the Emergency Pack (Seasava - ISO complete with SOLAS B-Pack). Liferaft size (persons) Part number 6 TO 8 TO Sea anchor 58-45510101 Thermal protective aid 58-06317009...
  • Page 117 ISO 9650 SERVICE MANUAL ADDITIONAL WRAPPING / PREPARATION Pyrotechnics - General It is important to wrap pyrotechnics correctly with Pillowflex and/or protective foam. The types of pyrotechnics used in Emergency Packs are Smoke Canisters, Rockets and Hand Flares. The method for wrapping pyrotechnics changes as the liferaft drop height increases.
  • Page 118 ISO 9650 SERVICE MANUAL Pyrotechnics wrapping FIGURE 702 Bellow wrapping FIGURE 703 9107 CHAPTER 7 Page 708 Page 708 SERVICE MANUAL Feb/11 CHAPTER 7 May/12...
  • Page 119 ISO 9650 SERVICE MANUAL Pyrotechnics wrapping - (Seasava -ISO B-Pack) FIGURE 704 Food and Water valise packing for GRP, ABS & Valise TYPE 1 only - (all sizes) FIGURE 705 9107 CHAPTER 7 Page 709 Page 709 SERVICE MANUAL Oct/11 CHAPTER 7 May/12...
  • Page 120 ISO 9650 SERVICE MANUAL Packing the Emergency Packs Using a GRP container, (FIGURE 705 & 706) Arrange items into the valise as required, making sure the finished packs are long and thin. A layout is shown as a guide, but this can vary slightly from raft to raft.
  • Page 121 ISO 9650 SERVICE MANUAL NOTE: <24 hours TYPE 1 has no First aid kit <24 hours TYPE 2 has no First aid kit or Thermal protective aids Positioning the packs in GRP, ABS, Valise container >24 hours TPYE 1 shown (typical layout) FIGURE 706 Positioning of E-Packs into GRP, ABS &...
  • Page 122 ISO 9650 SERVICE MANUAL Sealing the valise, (FIGURE 708) Fold a length of 50 mm wide adhesive tape over the top opening of the valise leaving a 25 mm gap at one end. Insert a vacuum line and remove the air from the valise. Withdraw the line and quickly seal the open part with tape.
  • Page 123 ISO 9650 SERVICE MANUAL CHAPTER 8 ASSEMBLY Section Title Page General ..................803 Preparation of the liferaft .............. 803 Inflation system preparation ............814 Container preparation ..............818 Packing a Throw Over liferaft into a container ......822 Container crimps heat sealing ............. 842 Container labelling ...............
  • Page 124 ISO 9650 SERVICE MANUAL Typical 4-6 Person Typical 8-12 Person Throw Over liferaft - preparation for packing FIGURE 801 9107 Page 802 CHAPTER 8 May/12 CHAPTER 8 Page 802 SERVICE MANUAL Oct/11...

  • Page 125: General

    ISO 9650 SERVICE MANUAL General The paragraphs of this chapter apply generally - unless a suitable qualification (in bold print) is present. The work area must be clean, dry and free from sharp projections, with a smooth working surface, preferably of vinyl material. Special Tools, Equipment and Materials: 1.3.1 Refer to Chapter 10 for the list of relevant items that are required...
  • Page 126 ISO 9650 SERVICE MANUAL 2.1.3 Secure the floating safety knife into its storage patch (FIGURE 801). Wrap the tethering cord around the handle and place the blade into its protective sheath. Ensure that the sheath is buttoned securely. 2.1.4 Using 23 Kgf (50 Lb) cord, tie the paddles together at each end, with protection foam, (FIGURE 802).
  • Page 127 ISO 9650 SERVICE MANUAL 2.1.9 Install the lighting system RL5. External unit 2.1.10 This operation is best performed with the arch-tube deflated. 2.1.11 Open the Velcro fastener on the top patch, (FIGURE 803). 2.1.12 From outside the liferaft, pass the connector and all of the cable from the External lamp unit through the open fastener into the hole on the patch on the top of the liferaft (FIGURE 803).
  • Page 128 ISO 9650 SERVICE MANUAL Installing the Internal RL5 Lamp unit WARNING: KEEP THE INTERNAL LAMP UNIT AWAY FROM ANY SOURCE OF IGNITION. DO NOT HEAT THE INTERNAL LAMP UNIT ABOVE 65 ºC OR BURN IT. THE CONTENTS OF THE POWER UNIT ARE FLAMMABLE.
  • Page 129 ISO 9650 SERVICE MANUAL 2.1.18 Place the internal lighting unit into the patch and secure, (FIGURE 807a). 2.1.19 Attach the connector for the external lamp unit (FIGURE 807b). 2.1.20 Locate the appropriate length of battery activation line, (please refer to Chapter 1, TABLE 102). 2.1.21 Tie one end to the switch activator.
  • Page 130 ISO 9650 SERVICE MANUAL Using a fid tool, splice the streaming line of the drogue to the drogue patch on the liferaft. The drogue patch is adjacent to the viewing port, (FIGURE 809). Tape the flying end with 25 mm (1”) wide SA tape. Carefully cut and discard the elastic bands.
  • Page 131 ISO 9650 SERVICE MANUAL Preparation for packing and splicing the Drogue FIGURE 808 Attach the Drogue and Drogue retrieval line FIGURE 809 9107 Page 809 CHAPTER 8 May/12 CHAPTER 8 Page 809 SERVICE MANUAL Oct/11...
  • Page 132 ISO 9650 SERVICE MANUAL Preparation and f tting the Lifeline and Quoit FIGURE 810 Rescue line and Quoit assembly FIGURE 811 9107 Page 810 CHAPTER 8 May/12 CHAPTER 8 Page 810 SERVICE MANUAL Feb/11...
  • Page 133 ISO 9650 SERVICE MANUAL 2.5.4 Bring the 450 mm (17”) end back to the same end as the quoit. Remove the ties or adhesive tape and push all the cord into the polythene layflat tube. 2.5.5 Make a loop on the rescue line cord, opposite end to the quoit attachment.
  • Page 134 ISO 9650 SERVICE MANUAL Painter sachet loading machine FIGURE 812 Painter assembly detail FIGURE 813 9107 Page 812 CHAPTER 8 May/12 CHAPTER 8 Page 812 SERVICE MANUAL Oct/11...
  • Page 135 ISO 9650 SERVICE MANUAL 2.11 Tie the hauling-in ladders. To carry out this step, the liferaft must be inflated. 2.11.1 10-12 PERSON: Attach the stretching line from one ladder to the opposite ladder, using the toggle, (FIGURE 801). Hauling ladder – Boarding ramp side Retrieve the correct length of stretching line, (see IPL).

  • Page 136: Inflation System Preparation

    ISO 9650 SERVICE MANUAL 2.11.2 4-8 PERSON: Tie the stretching line from hauling in ladder Retrieve the toggle and pull the stretching line, (see IPL), to half way through both holes of the toggle. (FIGURE 814B). Tie each free end of the stretching line to the two opposite loops located on the opposite buoyancy.
  • Page 137 ISO 9650 SERVICE MANUAL Hauling-in ladder assembly FIGURE 814 9107 Page 815 CHAPTER 8 CHAPTER 8 Page 815 May/12 SERVICE MANUAL Feb/11...
  • Page 138 ISO 9650 SERVICE MANUAL While the liferaft is deflating and the tubes have become soft, check the function of each liferaft inflation valve. To do this use bursts of compressed air or nitrogen for 5 to 10 seconds to ensure proper function. When blast testing check there are no leaks coming from the valves.
  • Page 139 ISO 9650 SERVICE MANUAL Attaching inf ation valve FIGURE 815 Inf ation valve pad protection FIGURE 816 9107 Page 817 CHAPTER 8 CHAPTER 8 Page 817 May/12 SERVICE MANUAL Feb/11...

  • Page 140: Container Preparation

    ISO 9650 SERVICE MANUAL Container preparation Drain holes 4.1.1 If the container requires drain holes to be drilled or if the configuration has changed, please refer to the following positions for the holes, For Flat Pack see (FIGURE 817A). For Side mounting see (FIGURE 817B). NOTE: Drain holes must be made at the lowest point of the configuration.
  • Page 141 ISO 9650 SERVICE MANUAL GRP container: (FIGURE 818A) The following preparation is used for all Throw Over liferafts. 4.2.1 Fix protection foam to the inside of the container. This foam block prevents the cylinder operating head from impacting the container side during handling and deployment.
  • Page 142 ISO 9650 SERVICE MANUAL Preparation of GRP container FIGURE 818A Preparation of ABS container FIGURE 818B Preparation of Valise FIGURE 818C 9107 Page 820 CHAPTER 8 CHAPTER 8 Page 820 May/12 SERVICE MANUAL Oct/11...
  • Page 143 ISO 9650 SERVICE MANUAL ABS container: (FIGURE 818B) The following preparation is used for all Throw Over liferafts. 4.3.1 Fix protection foam to the inside of the container. This foam block prevents the cylinder operating head from impacting the container side during handling and deployment.
  • Page 144 ISO 9650 SERVICE MANUAL Attaching container handles FIGURE 819 9107 Page 822 CHAPTER 8 May/12 CHAPTER 8 Page 822 SERVICE MANUAL Oct/11...

  • Page 145: Packing A Throw Over Liferaft Into A Container

    ISO 9650 SERVICE MANUAL Packing a Throw Over liferaft into a container CAUTION: DO NOT USE ANY OTHER PACKING METHOD. Place the liferaft neatly on a packing table in an open area, with enough room to maneuver the container during packing. The inflation valves should be positioned adjacent to the edge of the packing table.
  • Page 146 ISO 9650 SERVICE MANUAL Assembly of inf ation equipment FIGURE 820 Cylinder attachment to liferaft FIGURE 821 Operating heads protection pads FIGURE 822 9107 Page 824 CHAPTER 8 CHAPTER 8 Page 824 May/12 SERVICE MANUAL Feb/11...
  • Page 147 ISO 9650 SERVICE MANUAL Remove the recoil caps from the operating head. Connect each inflation hose, (FIGURE 820). Torque the hose connections as stated in Chapter 1,TABLE 101. Replace damaged or worn O-Rings if necessary. The bottom buoyancy uses the hose with the 90 ends.
  • Page 148 ISO 9650 SERVICE MANUAL Insert the H-Pack FIGURE 823 Inner painter line and internal vacuum hose FIGURE 824 Cylinder placement and desiccant FIGURE 825 9107 Page 826 CHAPTER 8 CHAPTER 8 Page 826 May/12 SERVICE MANUAL Feb/11...
  • Page 149 ISO 9650 SERVICE MANUAL 5.17 Using a permanent marker, check and mark each desiccant sachet with the current date and expiry date, (FIGURE 825). Expiry date is determined as the date of the next scheduled service. Subsequent expiry dates will be from date of each service.
  • Page 150 ISO 9650 SERVICE MANUAL Operating head and H-Pack assembly FIGURE 826 Painter assembly detail FIGURE 827 9107 Page 828 CHAPTER 8 CHAPTER 8 Page 828 May/12 SERVICE MANUAL Oct/11...
  • Page 151 ISO 9650 SERVICE MANUAL Operating head attachment FIGURE 828 Tie Painter line to painter cord FIGURE 829 9107 Page 829 CHAPTER 8 May/12 CHAPTER 8 Page 829 SERVICE MANUAL Feb/11...
  • Page 152 ISO 9650 SERVICE MANUAL 5.27 Ensure the painter cord is firmly attached to the operating head by lightly pulling on the cord, (FIGURE 828). CAUTION: ONLY PULL THE CORD SLIGHTLY SO AS NOT TO DISLODGE THE OPERATING HEAD CABLE. THE INFLATION SYSTEM IS ARMED.
  • Page 153 ISO 9650 SERVICE MANUAL Boarding ladder under liferaft FIGURE 830 Positioning of Emergency Packs into liferaft NOTE: Foil bag omitted for clarity FIGURE 831 9107 Page 831 CHAPTER 8 CHAPTER 8 Page 831 May/12 SERVICE MANUAL Feb/11...
  • Page 154 ISO 9650 SERVICE MANUAL 5.34 Place the Emergency valise, containing food and water into the container first. The food is placed along the cylinder to keep it in place, (FIGURE 831). NOTE: Do not place the food on top of the cylinder. CAUTION: FOR 10-12 PERSON ENSURE THAT THE EMERGENCY PACKS ARE PLACED UNDER THE HAULING-IN LADDER.
  • Page 155 ISO 9650 SERVICE MANUAL 6-8 PERSON ONLY - Wrap arch tube around internal light FIGURE 832 Preparation of liferaft for folding FIGURE 833 9107 Page 833 CHAPTER 8 CHAPTER 8 Page 833 May/12 SERVICE MANUAL Feb/11...
  • Page 156 ISO 9650 SERVICE MANUAL 5.42 Open the liferaft fully out. Place the remaining 3 desiccant bags on top of the liferaft pack, (FIGURE 833). NOTE: Put a light coating of talc powder over the exposed areas of the liferaft before folding/rolling. This will help prevent the liferaft fabric from sticking.
  • Page 157 ISO 9650 SERVICE MANUAL 4-8 PERSON - Folding the liferaft FIGURE 834 9107 Page 835 CHAPTER 8 CHAPTER 8 Page 835 May/12 SERVICE MANUAL Oct/11...
  • Page 158 ISO 9650 SERVICE MANUAL 10-12 PERSON - Folding the liferaft FIGURE 835 9107 Page 836 CHAPTER 8 CHAPTER 8 Page 836 May/12 SERVICE MANUAL Oct/11...
  • Page 159 ISO 9650 SERVICE MANUAL 5.49 Obtain the preheated, 150 mm long welding hand tool, (see listing Chapter 10). 5.50 The two sheets of the H-Pack are joined together using the preheated welding tool. This tool is to be used as follows. 5.50.1 The tool should be plugged into a suitable mains outlet and left to heat up on setting three for 5-10 minutes to allow the tool to stabilise.
  • Page 160 ISO 9650 SERVICE MANUAL Wrap H-pack over liferaft FIGURE 836 Heat seal FIGURE 837 9107 Page 838 CHAPTER 8 CHAPTER 8 Page 838 May/12 SERVICE MANUAL Feb/11...
  • Page 161 ISO 9650 SERVICE MANUAL 5.51 Attach the identification tube securely to the H-Pack, (FIGURE 839). 5.52 Remove the vacuum valve plug and insert a vacuum line with correct adaptor. 5.53 Remove the painter sachet from its temporary position on the side of the container.
  • Page 162 ISO 9650 SERVICE MANUAL Tie Identif cation tube to painter patch FIGURE 838 Vacuum H-Pack and wrap polythene sheet FIGURE 839 9107 Page 840 CHAPTER 8 CHAPTER 8 Page 840 May/12 SERVICE MANUAL Feb/11...
  • Page 163 ISO 9650 SERVICE MANUAL 5.60 Container or valise 5.60.1 Container: Place the top half of the container over the H-Pack. 5.60.2 Valise: Remove the sealed liferaft and corrugated card from the container. Place the top of the valise over the liferaft, while using the corrugated card as a guide.
  • Page 164 ISO 9650 SERVICE MANUAL 5.64 Obtain the straps and crimps. Tension and crimp each strap as follows: 5.64.1 Adjust the ends of each strap so that the outer most strap end is facing upwards and is approximately 25 mm above the rim of the container, (FIGURE 840).
  • Page 165 ISO 9650 SERVICE MANUAL Crimp straps FIGURE 840 Crimp straps FIGURE 841 9107 Page 843 CHAPTER 8 CHAPTER 8 Page 843 May/12 SERVICE MANUAL Feb/11...

  • Page 166: Container Crimps Heat Sealing

    ISO 9650 SERVICE MANUAL Container crimps heat sealing To encapsulate crimps with a heat shrink sleeve, (see IPL for part numbers), the following procedures should be observed: Slide the strap through the heat-shrink sleeve. Keep the strap ID tag as close as possible to the crimp.

  • Page 167: Container Labelling

    ISO 9650 SERVICE MANUAL With the heat gun at setting at 6, apply heat evenly over the heat-shrink sleeve. The rear of the heat-shrink sleeve should be heated evenly from both left and right hand sides, (FIGURE 841). Ensure that the entire crimp and tail are completely encapsulated and that the heat-shrink sleeve overlaps in both directions by at least 5 mm.
  • Page 168 ISO 9650 SERVICE MANUAL BLANK PAGE 9107 Page 846 CHAPTER 8 CHAPTER 8 Page 846 May/12 SERVICE MANUAL Oct/11...

  • Page 169: Storage Conditions And Instructions

    ISO 9650 SERVICE MANUAL CHAPTER 9 STORAGE CONDITIONS AND INSTRUCTIONS Section Title Page General ..................903 Procedure for liferafts not Operationally packed ......903 Storage limiting period ..............904 Storage of Power units ..............905 9107 Page 901 CHAPTER 9 Page 901 SERVICE MANUAL Feb/11...
  • Page 170 ISO 9650 SERVICE MANUAL BLANK PAGE 9107 Page 902 CHAPTER 9 Page 902 SERVICE MANUAL Feb/11 CHAPTER 9 May/12...
  • Page 171 ISO 9650 SERVICE MANUAL General Storage conditions for liferafts depend on whether they have been Operationally Packed. Procedure for liferafts not Operationally packed Liferafts that are not operationally packed must be stored in a room that: 2.1.1 Can be maintained at a temperature of 15 to 21 C (59 to 70 2.1.2 Is free from direct sunlight.
  • Page 172 Operationally packed Liferafts are approved for use on board ship for at least twelve months. National Authorities may grant extensions to the original operational period. At the end of a period of operational use, Revere Supply recommends that all liferafts should immediately be opened for inspection and service.
  • Page 173 ISO 9650 SERVICE MANUAL Storage of Power units The built-in power source, is a lithium-sulphur dioxide balanced cell. The component chemicals of the cell become neutralised after the cell is fully discharged. Obey these guidelines: 4.1.1 Store power units at temperatures less than 65°C (149 4.1.2 For storage, the units must be isolated from materials which are flammable.
  • Page 174 ISO 9650 SERVICE MANUAL BLANK PAGE 9107 Page 906 CHAPTER 9 Page 906 SERVICE MANUAL Feb/11 CHAPTER 9 May/12...

  • Page 175: Special Tools, Equipment And Materials

    ISO 9650 SERVICE MANUAL CHAPTER 10 SPECIAL TOOLS, EQUIPMENT AND MATERIALS Section Title Page Special tools ................1003 Equipment and materials ............1004 9107 CHAPTER 10 Page 1001 Page 1001 SERVICE MANUAL Feb/11 CHAPTER 10 May/12...
  • Page 176 ISO 9650 SERVICE MANUAL BLANK PAGE 9107 Page 1002 CHAPTER 10 Page 1002 SERVICE MANUAL Feb/11 CHAPTER 10 May/12...
  • Page 177 ISO 9650 SERVICE MANUAL SPECIAL TOOLS Part No. 1. Steel hand roller ..............58-05290024 2. Spatula (125mm × 25mm × 3mm) (5” × 1” × “) ....58-05290055 3. Solution brushes:12 mm wide ..........58-05290004 25 mm wide ..........58-05290006 38 mm wide ..........
  • Page 178 ISO 9650 SERVICE MANUAL SPECIAL TOOLS Part No. 21. *Torque spanner 32 mm (indicator nut) ......... - 22. *Torque spanner 36 mm (humidity indicator) ......- 23. *Torque spanner ..............58-06754009 24. Heat sealing tool 15 cm (110V) ..........58-08179009 25.
  • Page 179 ISO 9650 SERVICE MANUAL 7. Lint-free cloth, clean and dry ..........- 8. Adhesive EV/C2 (1 liter container) ........58-E96900005 9. Methyl Ethyl Ketone (MEK) ........... 58-04528009 10. Self-adhesive waterproof tape, 100 mm (4”) wide Cloth Backed, Black .............. 58-04834009 11.
  • Page 180 ISO 9650 SERVICE MANUAL BLANK PAGE 9107 CHAPTER 10 Page 1006 Page 1006 SERVICE MANUAL Feb/11 CHAPTER 10 May/12...

  • Page 181: Illustrated Parts List

    ISO 9650 SERVICE MANUAL CHAPTER 11 ILLUSTRATED PART LIST Section Title Page General ..................1102 Sub-Chapters ................1102 CHAPTER 11 Page 1101 SERVICE MANUAL 9107 Page 1101 Feb/11 CHAPTER 11 May/12...
  • Page 182 ISO 9650 SERVICE MANUAL GENERAL The parts list has been prepared for the sole purpose of identifying and/or ordering replacement parts, it should not be used for any other purpose. NOTE: Drawings are not to scale; dimensions, where given are in millimeters (mm) and inches (“).
  • Page 183 ISO 9650 SERVICE MANUAL Liferaft Typical Throw Over liferaft FIGURE 1101 Hull assembly The following details the hull level spares in two sub-sections: All-raft spares - defined as those items (including valves and fabrics) which are common to all raft sizes. These spares form an integral part of, or are attached to, the core raft before specific customer and individual authority requirements are applied.
  • Page 184 ISO 9650 SERVICE MANUAL 2.1 All-raft spares The following sub-section details the all-raft spares in terms of nomenclature, part number and the location of the item in relation to the hull assembly. Internal lamp unit (RL5) Description: Bottom center line of archtube Found on: 58-08279009 Part Number:...
  • Page 185 ISO 9650 SERVICE MANUAL Line rescue and quoit assembly Description: Inner lifeline Found on: 58-45932001 Part Number: Quoit, handle Description: Line rescue and quoit assembly Found on: 58-11501009 Part Number: Strap, quoit line and rescue Description: assembly Quoit line and rescue assembly Found on: 58-45932011 Part Number:...
  • Page 186 ISO 9650 SERVICE MANUAL Inflate/deflate valve Description: Upper / lower buoyancy Found on: and arch tube 58-DSB00812180 Part Number: Inflate/deflate valve cap Description: Upper / lower buoyancy Found on: and arch tube 58-DSB00810070 Part Number: GIST Inlet chk valves Description: 2.2 mm (Yellow) Lower buoyancy Found on:...
  • Page 187 ISO 9650 SERVICE MANUAL 2.2 Raft specific spares The following sub-section details the raft specific spares in terms of nomenclature, part number, quantity and the location of the item in relation to the hull assembly. Hauling-in Stretching line Raft size Max length Part number (persons)
  • Page 188 ISO 9650 SERVICE MANUAL Paddles, one piece Part number Description Raft/container application 58-05122009 510 mm long All rafts Paddle, one piece TABLE 1103 Description: Tablet, anti-seasickness (Pack of 60) Attached to: Rainwater catchment tube Raft size Part number Qty per raft 58-01174009 Anti-seasickness tablets - allocation by raft size TABLE 1104...
  • Page 189 ISO 9650 SERVICE MANUAL GRP container assembly spares NOTE: The part numbers contained in this section are for WHITE GRP containers. Equivalent GREY containers are available on request. The following sub-sections cover part numbers for the ordering of container assemblies in the form of complete containers or, sub-assemblies, that is, individual container halves (top or bottom) and the specific type and required quantities of Strap and Crimp assembly for each individual container.
  • Page 190 ISO 9650 SERVICE MANUAL 3a) Throw Over containers The following sub-section details the part numbers for the GRP Throw Over container spares: Valise Throw Over containers FIGURE 1102 CHAPTER 11 Page 1110 SERVICE MANUAL 9107 Page 1110 Feb/11 CHAPTER 11 May/12...
  • Page 191 ISO 9650 SERVICE MANUAL THROW OVER rafts up to 6 meters stowed height ISO Type 1 >24 hours ISO Type 1 <24 hours ISO Type 2 Part number Part number Part number 58-E99991583 58-E99991583 58-E99991583 58-E99991325 58-E99991325 VALISE VALISE VALISE 58-51796001 58-51796001 58-51796001...
  • Page 192 ISO 9650 SERVICE MANUAL THROW OVER rafts up to 6 meters stowed height ISO Type 1 & SOLAS B-Pack Part number 58-51801002 58-51801003 Container information (Seasava) TABLE 1107 Throw Over container (Seasava) FIGURE 1102 CHAPTER 11 Page 1112 SERVICE MANUAL 9107 Page 1112 Oct/11...
  • Page 193 ISO 9650 SERVICE MANUAL (3b) Common container spares The following sub-section details the container spares common to all raft sizes: Block, painter retaining Description: All rafts Applications : 58-20883001 Part number Sachet assembly, painter Description: For applications and part numbers see sachet assy Applications: TABLE 1107 Strap and crimp...
  • Page 194 ISO 9650 SERVICE MANUAL The following sub-section details the container spares which are specific to raft sizes. Maximum installation Liferaft launch type height 6 meters Throwover 58-15323211 Sachet, painter assembly - applications TABLE 1107 NOTE: The TABLE above quotes maximum installation height. It should be understood that actual painter cord length is 10 meters longer in total.
  • Page 195 ISO 9650 SERVICE MANUAL (3c) Container label identification and position The following sub-section details the container label identification and position for the most commonly used container types: Label, GRP container data Description: All ISO GRP containers Application: 58-51791001 Part Number: Label, Painter Description: All ISO GRP containers...
  • Page 196 ISO 9650 SERVICE MANUAL Label, ABS container data Description: All ISO ABS containers Application: 58-51791001 Part Number: Label, painter Description: All ISO ABS containers Application: 58-E15110129 Part Number: Label, branding Description: All ISO GRP containers Application: 58-51797001 Part Number: ABS Container label identification and positioning FIGURE 1104 CHAPTER 11 Page 1116...
  • Page 197 ISO 9650 SERVICE MANUAL Label, Valise data Description: All ISO Valise types Application: 58-51791003 Part Number: Label, branding Description: All ISO Valise types Application: 58-51797001 Part Number: VALISE Container label identification and positioning FIGURE 1105 CHAPTER 11 Page 1117 SERVICE MANUAL 9107 Page 1117 Feb/11...
  • Page 198 ISO 9650 SERVICE MANUAL Label, ABS container data Description: All ISO ABS containers Application: 58-51791001 Part Number: Label, painter Description: All ISO ABS containers Application: 58-E15110129 Part Number: Label, branding Description: All RFD containers Application: 58-51797001 Part Number: ABS Container label identification and positioning FIGURE 1104 CHAPTER 11 Page 1118...
  • Page 199 ISO 9650 SERVICE MANUAL (4a) Inflation equipment Common spares This sub-section lists the hoses and protection pads, associated with the cylinders, which are common across the entire range of liferafts regardless of size or type. GIST Hose assembly 800 mm Description: Leafield Inflation system Found on::...
  • Page 200 ISO 9650 SERVICE MANUAL 58-41674001 58-08217009 58-08221009* 58-08426009 CHAPTER 11 Page 1120 SERVICE MANUAL 9107 Page 1120 Oct/11 CHAPTER 11 May/12...
  • Page 201 ISO 9650 SERVICE MANUAL Foam protection - operating head and inf ation system The following sub-section details the foam protection pads directly associated with the operating head and inflation system. Pad, protection, inlet check valve Description: Inflation system Found on: 58-50067002 Part Number: Pad, protection, operating head...
  • Page 202 ISO 9650 SERVICE MANUAL Foam protection for operating head and inf ation system FIGURE 1106 CHAPTER 11 Page 1122 SERVICE MANUAL 9107 Page 1122 Feb/11 CHAPTER 11 May/12...
  • Page 203 ISO 9650 SERVICE MANUAL APPENDIX 1 ISO Liferaft The following information details the changes that apply to Revere ISO liferafts only. Chapter 10 EQUIPMENT AND MATERIALS Part No. Tape S/A, “Do not cut” ................ 58-E50300106 Container strap & crimp .................58-21043002...
  • Page 204 ISO 9650 SERVICE MANUAL THROW OVER rafts up to 6 meters stowed height ISO Type 1 >24 hours ISO Type 1 <24 hours ISO Type 2 Part number Part number Part number 58-E9999158 58-E9999158 58-E9999158 58-E9999132 58-E9999132 VALISE 58-E1039123 VALISE 5 8-E1039123 VALISE 5 8-E1039123...
  • Page 205 ISO 9650 SERVICE MANUAL Chapter 11 Section (3h) GRP Container label identification and position Label, GRP container data Description: All ISO GRP containers Found on: 58-51791001 Part Number: LabeL, painter Description: All ISO GRP containers Found on: 58-E15110129 Part Number: Label branding Description: All ISO GRP containers...
  • Page 206 ISO 9650 SERVICE MANUAL Chapter 11 Section (3h) ABS Container label identification and position Label, ABS container data Description: All ISO ABS containers Found on: 58-51791001 Part Number: LabeL, painter Description: All ISO ABS containers Found on: 58-E15110129 Part Number: Label branding Description: All ISO ABS containers...
  • Page 207 ISO 9650 SERVICE MANUAL Chapter 11 Section (3h) Valise Container label identification and position Label, Valise data Description: All ISO Valise types Found on: 58-51791003 Part Number: Label branding Description: All ISO Valise types Found on: 58-51797001 Part Number: EV ISO Valise container FIGURE A1-03 9107 Page A1-5...
  • Page 208 ISO 9650 SERVICE MANUAL BLANK PAGE 9107 Page A1-6 APPENDIX 1 May/12 Page A1-6 APPENDIX 1 SERVICE MANUAL...
  • Page 209 ISO 9650 SERVICE MANUAL Appendix 2 Appendix for ISO 9650 liferafts operationally packed in GLR containers Section Title Page Preparation of the container ............A2-3 Packing a Throw Over liferaft into a Flat Pack container ....A2-5 Test procedures ................A2-24 Container labelling ..............A2-27 9107 Page A2-1 APPENDIX 2...
  • Page 210 ISO 9650 SERVICE MANUAL Preparation for packing assembly of 6-8 Person Throw Over FIGURE A2-01 Preparation for packing assembly for 10-12 Person Throw Over FIGURE A2-02 9107 Page A2-2 APPENDIX 2 May/12 APPENDIX 2 Page A2-2...
  • Page 211 ISO 9650 SERVICE MANUAL Container preparation The following preparation is used for Throw Over liferafts 6-12 Persons. Drill drain holes in the container as required. Please refer to Chapter 8, section 4.1 for holes positioning. Drill rivet holes in Flat Pack, new supply containers only, (FIGURE A2-03): NOTE: Containers being opened for servicing will have holes present...
  • Page 212 ISO 9650 SERVICE MANUAL Prepare the container bottom half, (FIGURE A2-04); 1.3.1 Fix protection foam block to the inside of the container, This foam block prevents the cylinder operating head from impacting the container side, during handling and deployment. NOTE: This protection block will need to be cut to the correct size, depending on the container type being used.
  • Page 213 ISO 9650 SERVICE MANUAL Packing a Throw Over liferaft into a Flat Pack container CAUTION: DO NOT USE ANY OTHER PACKING METHOD. Place the liferaft neatly on a packing table in an open area, with enough room to maneuver the container during packing. The inflation valves should be positioned adjacent to the edge of the packing table.
  • Page 214 ISO 9650 SERVICE MANUAL Assembly of inf ation equipment FIGURE A2-05 Cylinder attachment to liferaft FIGURE A2-06 Operating heads protection pads 9107 FIGURE A2-07 Page A2-6 APPENDIX 2 May/12 Page A2-6 APPENDIX 2...
  • Page 215 ISO 9650 SERVICE MANUAL Insert two protection pads onto operating head. Ensure the inflation hoses bypass each other as shown (FIGURE A1-07). Tape both pads together at either side of the upper buoyancy hose. Use 100 mm (4“) adhesive tape. Lay the liferaft flat on the table again.
  • Page 216 ISO 9650 SERVICE MANUAL Insert the H-Pack FIGURE A2-08 Inner painter line and internal vacuum hose FIGURE A2-09 Cylinder placement and desiccant 9107 Page A2-8 FIGURE A2-10 APPENDIX 2 May/12 Page A2-8 APPENDIX 2...
  • Page 217 ISO 9650 SERVICE MANUAL 2.18 Place 15 desiccant sachets into the H-Pack, spaced out along the cylinder and base of the H-Pack, (FIGURE A2-10). 2.19 Fold the liferaft back to reveal the operating mechanism. 2.20 Remove the operating head nut and washers. Insert the H-Pack onto the operating head and replace the washer and nut, (FIGURE A2-11).
  • Page 218 ISO 9650 SERVICE MANUAL Operating head and H-Pack assembly FIGURE A2-11 Painter assembly detail FIGURE A2-12 9107 Page A2-10 APPENDIX 2 May/12 APPENDIX 2 Page A2-10...
  • Page 219 ISO 9650 SERVICE MANUAL Operating head attachment FIGURE A2-13 Tie Painter line to painter cord FIGURE A2-14 9107 Page A2-11 APPENDIX 2 May/12 Page A2-11 APPENDIX 2...
  • Page 220 ISO 9650 SERVICE MANUAL 2.29 Using the painter line from the H-Pack, tie it to a strong point on the liferaft, (FIGURE A2-14). On 6/8 Person use the liferaft painter patch. On 10/12 Person use the liferaft painter cord line. NOTE: The painter line should be able to move freely along the cord.
  • Page 221 ISO 9650 SERVICE MANUAL NOTE: For clarity foil bag is not shown. Boarding ladder under liferaft FIGURE A2-15 NOTE: Liferaft and polythene sheet removed for clarity. Positioning of Emergency Packs into liferaft FIGURE A2-16 9107 Page A2-13 APPENDIX 2 May/12 Page A2-13 APPENDIX 2...
  • Page 222 ISO 9650 SERVICE MANUAL Paddles tied opposite ends and padded FIGURE A2-17 6-8 PERSON ONLY - Wrap arch tube around internal light FIGURE A2-18 Preparation of liferaft for folding FIGURE A2-19 9107 Page A2-14 APPENDIX 2 May/12 APPENDIX 2 Page A2-14...
  • Page 223 ISO 9650 SERVICE MANUAL 2.35 Insert the paddles at the front of the liferaft. Tie them securely to the inner lifeline, using 50 Lbs (22 Kgf) breaking thread. 2.36 Place the Emergency packs into the liferaft. Keep the valises as flat as possible, (FIGURE A2-16).
  • Page 224 ISO 9650 SERVICE MANUAL 6-8 PERSON - Folding the liferaft into Flat Pack container FIGURE A2-20 9107 Page A2-16 APPENDIX 2 May/12 Page A2-16 APPENDIX 2...
  • Page 225 ISO 9650 SERVICE MANUAL 10-12 PERSON - Folding the liferaft FIGURE A2-21 9107 Page A2-17 APPENDIX 2 May/12 APPENDIX 2 Page A2-17...
  • Page 226 ISO 9650 SERVICE MANUAL 2.42 Prepare to start the sequence of liferaft rolling; NOTE: The boarding ramp must be twisted and folded down before rolling of liferaft can begin. For the 6-8 liferaft the boarding ramp must be laid parallel with the fold. 2.42.1 Flat Pack container;...
  • Page 227 ISO 9650 SERVICE MANUAL 6-8 PERSON - Final check FIGURE A2-22 Wrap H-pack over liferaft FIGURE A2-23 Heat seal 9107 Page A2-19 FIGURE A2-24 APPENDIX 2 May/12 Page A2-19 APPENDIX 2...
  • Page 228 ISO 9650 SERVICE MANUAL 2.49 The two sheets of the H-Pack are joined together using the pre-heated welding tool. This tool is to be used as follows. 2.49.1 The tool should be plugged into a suitable mains outlet and left to heat up on setting three for 5-10 minutes to allow the tool to stabilize.
  • Page 229 ISO 9650 SERVICE MANUAL Tie Identif cation tube to painter patch FIGURE A2-25 Vacuum H-Pack and wrap polythene sheet FIGURE A2-26 9107 Page A2-21 APPENDIX 2 May/12 APPENDIX 2 Page A2-21...
  • Page 230 ISO 9650 SERVICE MANUAL 2.52 Remove the painter sachet from its temporary position and place it along the side of the jig. 2.53 Attach the vacuum hose to the H-Pack plug and vacuum the H-Pack down. 2.54 If a leak is detected, repair it with the heat sealing tool. 2.55 If the leak cannot be found or repaired, please refer to this Appendix, Section 3, Test procedures, Repair to the H-Pack.
  • Page 231 ISO 9650 SERVICE MANUAL Closing the jig FIGURE A2-27 Transfer from jig to container FIGURE A2-28 Crimp straps 9107 Page A2-23 FIGURE A2-29 APPENDIX 2 May/12 APPENDIX 2 Page A2-23...
  • Page 232 ISO 9650 SERVICE MANUAL 2.65 Place the painter sachet along the back of the container. Attach the painter sachet to the H-Pack, using self-adhesive tape. Ensure the painter cord is in line with and close to the painter exit hole. Ensure the free run of painter from the sachet is not impeded.
  • Page 233 ISO 9650 SERVICE MANUAL NOTE: It is acceptable to wrap the crimps with several layers of white (1”) PVC tape. 2.69 Check that the painter grommet or retaining block has not become displaced. 2.70 Keeping all straps in place, insert the push rivets into the container handles, (4 in total, 2 for each handle), (FIGURE A2-30).
  • Page 234 ISO 9650 SERVICE MANUAL Fit ID tube (RHS) FIGURE A2-31 Fit ID tube (LHS) FIGURE A2-32 9107 Page A2-26 APPENDIX 2 May/12 APPENDIX 2 Page A2-26...

  • Page 235: Post Operational Packing Vacuum Test (Popvt)

    These records must be available on demand, for inspection by staff of Revere Supply. A similar record must be made when a service station operationally packs a new liferaft. This test is to be completed after the upper half of the container has been fitted and the straps/crimps are installed.
  • Page 236 ISO 9650 SERVICE MANUAL CAUTION: A VACUUM OF 6 PSI MUST NOT BE EXCEEDED. WORK QUICKLY THROUGH THE FOLLOWING STEP ONCE VACUUM IS APPLIED. THE VACUUM MUST NOT BE LEFT ON FOR EXTENDED PERIODS OF TIME, OTHERWISE DAMAGE WILL RESULT. IT IS RECOMMENDED THAT THE H-PACK SHOULD NOT BE SUBJECT TO VACUUM FOR PERIODS IN EXCESS OF 20 MINUTES.
  • Page 237 ISO 9650 SERVICE MANUAL 3.3.7 Insert a deflator pin into the vacuum valve body and leave the liferaft to settle to atmospheric pressure. (This takes approximately 5-10 minutes). When atmospheric pressure has been reached, a pressure reading will return 0 p.s.i. 3.3.8 Fit the plug provided with the H-Pack (Item 1 FIGURE A2-33).
  • Page 238 ISO 9650 SERVICE MANUAL Repair to the H-pack If the container is failing the vacuum pressure tests, please carry out the following steps: 3.4.1 Re-apply the vacuum test and check /listen for leaks around the H-Pack. 3.4.2 Check all welded seams, operating head seals, indicator valve and vacuum valve.
  • Page 239 ISO 9650 SERVICE MANUAL ABS Container label identif cation and position Label, ABS container data Description: All ISO ABS containers Found on: 58-51791001 Part Number: Label, branding Description: RFD ISO liferafts Found on: 58-51797001 Part Number: Label, s/a Firing lanyard Description: EV &...
  • Page 240 ISO 9650 SERVICE MANUAL APPENDIX 2 Page A2-32 SERVICE MANUAL 9107 Oct/11 Page A2-32 APPENDIX 2 May/12...
  • Page 241 Pass criteria is dependent on raft size - Refer to relevant manual for details. This form must be kept by the service station for a minimum of 10 years after the earliest test date on this sheet. These records must be made available on demand for inspection by Revere staff. 9107...
  • Page 242 ISO 9650 SERVICE MANUAL BLANK PAGE 9107 Page A3-2 APPENDIX 3 May/12 APPENDIX 3 Page A3-2...

  • Page 243: Re-Inspection Certificate

    Copies of the form will then be sent to the appropriate group as follows: White: Vessel Canary: Service Station Pink: Revere Supply Co. Inc. Feb 25/11 9105 A - 1 9107 Page A4-1 APPENDIX 4 May/12...
  • Page 244 ISO 9650 SERVICE MANUAL BLANK PAGE 9107 Page A4-2 APPENDIX 4 May/12 Page A1-6 APPENDIX 1 SERVICE MANUAL...
  • Page 245 7720 Philips Highway, Jacksonville, FL 32256 1907 RECREATIONAL LIFERAFT RE-INSPECTION CERTIFICATE This is to certify that this liferaft has been inspected and serviced in accordance with the REVERE SURVIVAL PRODUCTS servicing manuals. MODEL: __________________________SIZE (circle one) 2 4 6 8 SERIAL NO: ____________________________...

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