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Gas Analysis
Sample gas cooler
TC-Standard (+)
Installation and Operation Instructions
Original instructions
BE440026
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
12/2020
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
E-Mail: analyse@buehler-technologies.com
Internet: www.buehler-technologies.com
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Summary of Contents for Bühler technologies 4496 Series
- Page 1 Gas Analysis Sample gas cooler TC-Standard (+) Installation and Operation Instructions Original instructions BE440026 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 12/2020 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: analyse@buehler-technologies.com Internet: www.buehler-technologies.com...
- Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: analyse@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay at- tention particularly to all advises and safety instructions to prevent in- juries.
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Page 3: Table Of Contents
TC-Standard (+) Contents Introduction............................................. 3 Intended use ......................................... 3 Overview .......................................... 3 Type plate .......................................... 3 Scope of delivery ........................................ 3 Ordering instructions ...................................... 4 1.5.1 Gas cooler models with one heat exchanger .......................... 4 1.5.2 Gas cooler models with two heat exchangers .......................... 5 1.5.3 Gas cooler model with two heat exchangers in series ...................... - Page 4 TC-Standard (+) Performance curves...................................... 36 Heat exchanger........................................ 37 9.5.1 Heat exchanger description ................................ 37 9.5.2 Heat exchanger overview................................. 37 Dimensions (mm)...................................... 38 10 Attached documents ........................................ 40 Bühler Technologies GmbH BE440026 ◦ 12/2020...
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Page 5: Introduction
TC-Standard (+) 1 Introduction 1.1 Intended use This unit is intended for industrial use in gas analysis systems. It's an essential component for conditioning the sample gas to protect the analysis instrument from residual moisture in the sample gas. Please note the specifications in the data sheet on the specific intended use, existing material combinations, as well as pressure and temperature limits. -
Page 6: Ordering Instructions
TC-Standard (+) 1.5 Ordering instructions 1.5.1 Gas cooler models with one heat exchanger The item number is a code for the configuration of your unit. Please use the following model code: 4496 1 X 1 X X X X 0 X X X 0 X 0 Product Characteristics Gas cooler models (with 1 heat exchanger) TC-Standard 6111: Ambient temperature 40 °C TC-Standard 6112: Ambient temperature 50 °C... -
Page 7: Gas Cooler Models With Two Heat Exchangers
TC-Standard (+) 1.5.2 Gas cooler models with two heat exchangers The item number is a code for the configuration of your unit. Please use the following model code: 4496 2 X 1 X 2 X X X 0 X X X 0 X 0 Product Characteristics Gas cooler models (with 2 heat exchangers) TC-Standard 6121: Ambient temperature 40 °C TC-Standard 6122: Ambient temperature 50 °C... -
Page 8: Gas Cooler Model With Two Heat Exchangers In Series
TC-Standard (+) 1.5.3 Gas cooler model with two heat exchangers in series The item number is a code for the configuration of your unit. Please use the following model code: 4496 2 X 1 X X X X 0 X X X 0 0 0 Product Characteristics Gas cooler models (with 2 in-line heat exchangers) TC-Standard+ 6121: Ambient temperature 40 °C TC-Standard+ 6122: Ambient temperature 50 °C... -
Page 9: Safety Instructions
TC-Standard (+) 2 Safety instructions 2.1 Important advice Operation of the device is only valid if: – the product is used under the conditions described in the installation- and operation instruction, the intended application according to the type plate and the intended use. In case of unauthorized modifications done by the user Bühler Technolo- gies GmbH can not be held responsible for any damage, –... -
Page 10: General Hazard Warnings
TC-Standard (+) 2.2 General hazard warnings The equipment must be installed by a professional familiar with the safety requirements and risks. Be sure to observe the safety regulations and generally applicable rules of technology relevant for the installation site. Prevent malfunctions and avoid personal injuries and property damage. -
Page 11: Transport And Storage
TC-Standard (+) 3 Transport and storage Only transport the product inside the original packaging or a suitable alternative. The equipment must be protected from moisture and heat when not in use. It must be stored in a covered, dry and dust-free room at a temperature of -20 °C to 60 °C (-4 °F to 140 °F). -
Page 12: Installation And Connection
TC-Standard (+) 4 Installation and connection 4.1 Installation site requirements The unit is only intended for wall-mounted use in enclosed areas. Adequate protection from the weather must be provided when used outdoors. Install the unit leaving enough room below the cooler to discharge the condensate. Leave room above for the gas supply. Be sure to maintain the approved ambient temperature. -
Page 13: Connecting The Moisture Detector (Option)
TC-Standard (+) 4.2.3 Connecting the moisture detector (option) When ordering the cooler with moisture detector option, it will be factory installed inside a flow adapter, or for the filter option installed and connected in the filter head. 4.2.4 Peristaltic pump connector (optional) Coolers ordered with attached peristaltic pump already have it installed and wired. -
Page 14: Electrical Connections
TC-Standard (+) On glass heat exchangers the correct position of the seal is important when connecting the gas lines (see image). The seal con- sists of a silicone ring with a PTFE sleeve. The PTFE side must face the glass thread. Glass PTFE 4.3 Electrical connections... -
Page 15: Signal Outputs
TC-Standard (+) Electric strength test This device is equipped with extensive EMC protection. The necessary tests were carried out at the factory (test voltage 2.1 kV or 2.55 kV DC depending on approval). If you wish to check the electric strength again yourself, you can do so on the entire unit. Only test the device with the specified values using direct current voltage. - Page 16 TC-Standard (+) Description of signal outputs Function / contact Description type Regarding S2) internal changeover the following device statuses can Contact between 3 and 2 closed (alarm) contact: max. be indicated via two switching – No mains voltage and/or actual temperature out- 250 V AC / 150 V DC, outputs: side the alarm thresholds...
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Page 17: Operation And Control
TC-Standard (+) 5 Operation and control NOTICE The device must not be operated beyond its specifications. After switching on the cooler the block temperature will be displayed. The display will flash until the block temperature has reached the preset target value (± adjustable alarm range). The status contact is in the Alarm position. Once the target temperature range has been reached, the temperature will continuously be displayed and the status contact switches over. -
Page 18: Use Of Menu Functions
TC-Standard (+) 5.3 Use of menu functions Brief description of the operating principle: The unit is operated using 5 keys. Their functions are: Button Section Functions Display – Switches from the measurement display to the main menu Menu – Selects the menu item displayed Enter –... -
Page 19: Menu Navigation Overview
TC-Standard (+) 5.3.2 Menu navigation overview When pressing the OK button in normal mode, the display will show the prompt code if the menu is locked. Use the ▲ and ▼ buttons to enter the correct code and press OK. If an incorrect code or no code is entered, the menu will not be unlocked and you will not be able to access all menu items. - Page 20 TC-Standard (+) Display Main menu Submenu 1 Submenu 2 Parameter tcSt tEmP 5°C Display TC Standard Temperature Input Temperature CH1 Device designation 2 . . . 20 °C Target temp. Cooling block A hi 3°C Display Settings menu Input Alarm hysteresis 1 .
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Page 21: Description Of Menu Functions
TC-Standard (+) 5.4 Description of menu functions 5.4.1 Display menu Block temperature display Display → Depending on the device state, the temperature will be displayed as a constant, flashing, or alternat- ing with a status message. Ambient temperature display Display → The display is only available on devices with „Delta-T"... -
Page 22: Submenu 1
TC-Standard (+) Peristaltic Pump Display → PuMP Switching the peristaltic pump on and off. Parameter range: Factory setting: Note: Status switches, "PuMP" flashes. Heat exchanger material selection Display → h. c hn Heat exchanger material selection Parameter range: (Steel), (Glass), (PVDF) Factory setting: (cooler without heat exchanger), or respective material per configuration... -
Page 23: Submenu 1 (Global Settings)
TC-Standard (+) lower alarm limit (alarm low) Display → Cooler → A Lo Here you can set the lower threshold for the visual signal and the alarm relay. The alarm limit is set based on the cooler temperature setting. Parameter range: -1 °C to -3 °C (-1.8 °F to -5.4 °F) Factory setting: -3 °C (-5.4 °F) - Page 24 TC-Standard (+) Calibrate moisture detector Display → → (h2o) If a moisture detector is installed, calibration can now be performed. To do so, the unit must be flushed with dry gas. Note: Calibration was performed at the factory using ambient air. After replacing the moisture detector a calibration is again required.
- Page 25 TC-Standard (+) Lock Menu To protect the menu from unauthorised use, enter a value for the lock code. Menu items can then only be accessed after enter- ing the correct code. Display → → This setting will cancel/enable the menu lock. Parameter range: 0 to 9999 Factory setting:...
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Page 26: Set Favourite Menu
TC-Standard (+) Display → → → cout This setting determines how the analogue output will behave. Parameter range: = Operation (normal mode), hi, Lo, hALF Factory setting: Note: This menu will be hidden if the menu is locked. Selection -> Output Signal Display →... -
Page 27: Maintenance
TC-Standard (+) 6 Maintenance If the cooler is delivered in basic configuration, no special maintenance is necessary. Nevertheless, depending on the configuration different options or accessories may be installed. In this case, follow the mainten- ance schedule in regular intervals. –... -
Page 28: Service And Repair
TC-Standard (+) 7 Service and repair This chapter contains information on troubleshooting and correction should an error occur during operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent If the equipment is not functioning properly after correcting any malfunctions and switching on the power, it must be inspected by the manufacturer. -
Page 29: Error Messages On The Display
TC-Standard (+) 7.1.1 Error messages on the display If an error occurs, the display will read "Err". Press the " " button to show the error number(s). Error messages will appear until the unit has been restarted or the error is cleared using the "Func" button. It can only be cleared if the cause for the error has been corrected. -
Page 30: Safety Instructions
TC-Standard (+) Status text Possible cause Action H2o.1 – Moisture alarm moisture detector 1 – Dry – Check condensate trap H2o.2 – Moisture alarm moisture detector 2 – Dry – Check condensate trap init – Initialisation phase – Wait PuMP –... -
Page 31: Cleaning And Removal Of The Heat Exchanger
TC-Standard (+) 7.3 Cleaning and removal of the heat exchanger Heat exchangers only need to be replaced or maintained if clogged or damaged. If they are clogged, we recommend checking if using a filter will avoid future occurrences. – Close gas supply. –... -
Page 32: Drying Of The Moisture Detector (Option)
TC-Standard (+) 7.6 Drying of the moisture detector (option) The moisture detector must be dried if moisture enters. – Close the gas supply. – Switch off and unplug the device. – Loosen the swivel nut for the moisture detector connection line and disconnect the line. –... -
Page 33: Spare Parts And Accessories
TC-Standard (+) 7.9 Spare parts and accessories Please also specify the model and serial number when ordering parts. Upgrade and expansion parts can be found in our catalog. Available spare parts: Item no. Description 91 00 10 00 07 Display module MCD400 91 44 05 00 80 Connecting cable controller board display module 91 00 11 01 80... -
Page 34: Disposal
TC-Standard (+) 8 Disposal The heat exchanger is charged with glycol-based coolant. In EU member states, as per Directive 2012/19/EU, device with electrical components must be recycled separately. Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of elec- tronic components and devices as well as hazardous materials during disposal. -
Page 35: Appendices
TC-Standard (+) 9 Appendices 9.1 Gas cooler technical data TC-Standard Gas Cooler Technical Data Ready for operation after max. 10 minutes Ambient temperature 5 °C to 50 °C Gas output dew temperature preset: 5 °C adjustable: 2 °C…20 °C or Delta T control IP rating IP 20 Mechanical load... -
Page 36: Technical Data - Options
TC-Standard (+) TC-Standard+ Gas Cooler Technical Data Ready for operation after max. 10 minutes Ambient temperature 5 °C to 50 °C Gas output dew temperature preset: 5 °C adjustable: 2 °C…20 °C IP rating IP 20 Mechanical load Tested based on DNV-GL CG0339 vibration class A (0.7g) 2 Hz-13.2 Hz amplitude ±... -
Page 37: Flow Diagrams
TC-Standard (+) Technical Data Peristaltic Pumps CPsingle / CPdouble Ambient temperature 0 °C to 55 °C Flow rate 0.3 L/h (50 Hz) / 0.36 L/h (60 Hz) with standard hose Vacuum inlet max. 0.8 bar Pressure inlet max. 1 bar Outlet pressure 1 bar Hose... -
Page 38: Performance Curves
TC-Standard (+) 9.4 Performance curves TC-Standard One heat exchanger Two heat exchangers Model TC-Standard 6111 (X2) Model TC-Standard 6121 (X2) Rated cooling capacity (at 25 °C) 100 kJ/h Rated cooling capacity (at 25 °C) 100 kJ/h Max. Ambient temperature 40 °C Max. -
Page 39: Heat Exchanger
TC-Standard (+) TC-Standard+ Model TC-Standard+ 6121 (X2) Model TC-Standard+ 6122 (X2) Rated cooling capacity (at 25 °C) 100 kJ/h Rated cooling capacity (at 25 °C) 90 kJ/h Max. Ambient temperature 40 °C Max. Ambient temperature 50 °C Dew point fluctuations Dew point fluctuations static ±... -
Page 40: Dimensions (Mm)
TC-Standard (+) TC-Standard+ Heat exchanger 2x MTG-2 2x MTV-2 2) 3) 2) 3) 2x MTG-2-I 2x MTV-2-I Version/Material Glass PVDF Flow rate v 210 Nl/h 100 Nl/h Inlet dew point τ 70 °C 70 °C e,max Gas inlet temperature ϑ 140 °C 140 °C G,max... - Page 41 TC-Standard (+) TC-Standard+ 19,5 (0.8") 274 (10,8") approx. 180 (7.1") approx. 101,5 (4") Sample gas IN/OUT Moisture detector (optional) 78,6 (3.1") Condensate OUT Filter (optional) Peristaltic pump (optional) approx. 261 (10.3") 292 (11.5") 310 (12.2") S1 S2 S1 = electric supply S2 = status output S3 = analogue output BE440026 ◦...
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Page 42: Attached Documents
TC-Standard (+) 10 Attached documents – RMA - Decontamination Statement 40 Bühler Technologies GmbH BE440026 ◦ 12/2020... - Page 43 RMA-Formular und Erklärung über Dekontaminierung RMA-Form and explanation for decontamination RMA-Nr./ RMA-No. Die RMA-Nummer bekommen Sie von Ihrem Ansprechpartner im Vertrieb oder Service./ You may obtain the RMA number from your sales or service representative. Zu diesem Rücksendeschein gehört eine Dekontaminierungserklärung. Die gesetzlichen Vorschriften schreiben vor, dass Sie uns diese Dekontaminierungserklärung ausgefüllt und unterschrieben zurücksenden müssen.
- Page 44 Dekontaminierungserklärung DE000011 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 01/2019 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: service@buehler-technologies.com Internet: www.buehler-technologies.com...
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