Table of Contents
Advertisement
Quick Links
Gas Analysis
Sample gas cooler
TC-Double (+)
Installation and Operation Instructions
Original instructions
BE440021
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
09/2021
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
E-Mail: analyse@buehler-technologies.com
Internet: www.buehler-technologies.com
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Bühler technologies TC-Double Plus
Summary of Contents for Bühler technologies TC-Double Plus
- Page 1 Gas Analysis Sample gas cooler TC-Double (+) Installation and Operation Instructions Original instructions BE440021 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 09/2021 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: analyse@buehler-technologies.com Internet: www.buehler-technologies.com...
- Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: analyse@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay at- tention particularly to all advises and safety instructions to prevent in- juries.
-
Page 3: Table Of Contents
TC-Double (+) Contents Introduction............................................. 3 Intended use ......................................... 3 Overview .......................................... 3 Scope of delivery ........................................ 3 Ordering instructions ...................................... 4 1.4.1 TC-Double ...................................... 4 1.4.2 TC-Double+ ...................................... 5 Safety instructions......................................... 6 Important advice ......................................... 6 General hazard warnings .................................... 7 Transport and storage ........................................ 8 4 Installation and connection ...................................... 9 Installation site requirements.................................. 9 Installation .......................................... 9... - Page 4 TC-Double (+) 9 Appendices............................................. 39 Gas Cooler Technical Data .................................... 39 Technical Data - Options .................................... 40 Flow chart .......................................... 41 Performance curves...................................... 41 Heat exchanger........................................ 42 9.5.1 Heat exchanger description ................................ 42 9.5.2 Heat exchanger overview................................ 42 Dimensions (mm)...................................... 43 10 Attached documents ........................................ 44 Bühler Technologies GmbH BE440021 ◦...
-
Page 5: Introduction
TC-Double (+) 1 Introduction 1.1 Intended use This unit is intended for industrial use in gas analysis systems. It's an essential component for conditioning the sample gas to protect the analysis instrument from residual moisture in the sample gas. Please note the specifications in the data sheet on the specific intended use, existing material combinations, as well as pressure and temperature limits. -
Page 6: Ordering Instructions
TC-Double (+) 1.4 Ordering instructions 1.4.1 TC-Double The item number is a code for the configuration of your unit. Please use the following model code: 4496 1 X 0 X X X X X X X X 0 0 0 Product Characteristics Gas cooler type TC-Double 6111: Ambient temperature 40 °C TC-Double 6112: Ambient temperature 60 °C... -
Page 7: Tc-Double
TC-Double (+) 1.4.2 TC-Double+ The item number is a code for the configuration of your unit. Please use the following model code: 4496 1 X 0 X X X X X X X X 0 0 0 Product Characteristics Gas cooler type TC-Double+ 6111: Ambient temperature 40 °C TC-Double+ 6112: Ambient temperature 60 °C Certifications... -
Page 8: Safety Instructions
TC-Double (+) 2 Safety instructions 2.1 Important advice Operation of the device is only valid if: – the product is used under the conditions described in the installation- and operation instruction, the intended application according to the type plate and the intended use. In case of unauthorized modifications done by the user Bühler Technolo- gies GmbH can not be held responsible for any damage, –... -
Page 9: General Hazard Warnings
TC-Double (+) 2.2 General hazard warnings The equipment must be installed by a professional familiar with the safety requirements and risks. Be sure to observe the safety regulations and generally applicable rules of technology relevant for the installation site. Prevent malfunctions and avoid personal injuries and property damage. -
Page 10: Transport And Storage
TC-Double (+) 3 Transport and storage Only transport the product inside the original packaging or a suitable alternative. The equipment must be protected from moisture and heat when not in use. It must be stored in a covered, dry and dust-free room at a temperature of -20 °C to 60 °C (-4 °F to 140 °F). -
Page 11: Installation And Connection
TC-Double (+) 4 Installation and connection 4.1 Installation site requirements The unit is only intended for wall-mounted use in enclosed areas. Adequate protection from the weather must be provided when used outdoors. Install the unit leaving enough room below the cooler to discharge the condensate. Leave room above for the gas supply. Be sure to maintain the approved ambient temperature. -
Page 12: Sample Gas Pump Connection Gas Lines (Optional)
TC-Double (+) 4.2.4 Sample gas pump connection gas lines (optional) On coolers ordered with attached sample gas pump these are already installed and wired. Add-on parts ordered at the same time are already installed and connected to the sample gas pump. Avoid mixed-material installation, i.e. -
Page 13: Electrical Connections
TC-Double (+) The gas inputs are marked in red. On glass heat exchangers the correct position of the seal is important when connecting the gas lines (see image). The seal con- sists of a silicone ring with a PTFE sleeve. The PTFE side must face the glass thread. Glass PTFE 4.3 Electrical connections... - Page 14 TC-Double (+) Plug connection This device has one EN 175301-803 plug each for the power supply and the signal output. If the lead is connected correctly, these cannot be confused. Therefore please be sure to correctly reassemble the plugs after connecting the wires. Below you will find the pin assignments, with the numbers corresponding to those on the plugs: The supply line cross-sections must be suitable for the rated current.
-
Page 15: Signal Outputs
TC-Double (+) 4.4 Signal outputs The device has various status signals. The maximum switching power of the alarm outputs is 250 V AC/150 V DC, 2 A, 50 VA, each. An alarm is triggered by the alarm contact/status output (S2) if the temperature in block 1 is outside the specified limits. It does not indicate if the alarm was triggered due to excess temperature or insufficient temperature. -
Page 16: Operation And Control
TC-Double (+) 5 Operation and control NOTICE The device must not be operated beyond its specifications. After switching on the cooler the block temperature will be displayed (block 1). The display will flash until the block temperature has reached the preset target value (± adjustable alarm range). The status contact is in the Alarm position. Once the target temperature range has been reached, the temperature will continuously be displayed and the status contact switches over. -
Page 17: Use Of Menu Functions
TC-Double (+) 5.2 Use of menu functions Brief description of the operating principle: The unit is operated using 5 keys. Their functions are: Button Section Functions Display – Switches from the measurement display to the main menu Menu – Selects the menu item displayed Enter –... -
Page 18: Menu Navigation Overview
TC-Double (+) 5.2.2 Menu navigation overview When pressing the OK button in normal mode, the display will show the prompt code if the menu is locked. Use the ▲ and ▼ buttons to enter the correct code and press OK. If an incorrect code or no code is entered, the menu will not be unlocked and you will not be able to access all menu items. - Page 19 TC-Double (+) Display Main menu Submenu 1 Submenu 2 Parameter Display tcdo Temperature tEmP Input 5°C TC-Double Temp. Heat exchanger 1 Device designation Target temp. Cooling block 1 2 . . . 20 °C A hi 3°C Settings menu Input Display Temp.
-
Page 20: Description Of Menu Functions
TC-Double (+) 5.3 Description of menu functions 5.3.1 Display menu Block temperature display Display → Depending on the device state, the temperature will be displayed as a constant, flashing, or alternat- ing with a status message. Pre-cooling stage display Display → Depending on the device state, the temperature will be displayed as a constant, flashing, or alternat- ing with a status message. -
Page 21: Submenu 1
TC-Double (+) Peristaltic Pump Display → PuMP Switching the peristaltic pump on and off. Parameter range: Factory setting: Note: Status switches, "PuMP" flashes. Heat exchanger material selection Display → h. c hn Heat exchanger material selection Parameter range: (Steel), (Glass), (PVDF) Factory setting: (cooler without heat exchanger), or respective material per configuration... -
Page 22: Submenu 1 (Global Settings)
TC-Double (+) lower alarm limit (alarm low) Display → Cooler → A Lo Here you can set the lower threshold for the visual signal and the alarm relay. The alarm limit is set based on the cooler temperature setting. Parameter range: -1 °C to -3 °C (-1.8 °F to -5.4 °F) Factory setting: -3 °C (-5.4 °F) - Page 23 TC-Double (+) Moisture detector: automatic reset following moisture ingress Display → → hLtc (hLtc = humidity latch). The setting applies to all connected moisture detectors. Specifies whether the moisture ingress message must be reset manually or will automatically be re- set after the sensor dries.
- Page 24 TC-Double (+) Modbus RTU parity The default parity is even/odd, options are odd parity, no parity. The number of stop bits is automatically set based on the re- spective setting. No parity uses two stop bits, otherwise it is one. The properties of the digital interface are not affected when re- setting the device to its factory settings! This menu item is only available on devices with "Digital output Modbus RTU"...
- Page 25 TC-Double (+) Exit submenu 1 Display → Submenu → Selecting this will return you to the main menu. 5.3.4.1 Submenu 2 (Analog Output 1) The analog output will display the actual cooler temperature. The menu items for the analog output are no available on devices with "Digital output Modbus RTU"...
-
Page 26: Set Favourite Menu
TC-Double (+) 5.3.5 Set favourite menu Use the F or Func (function) key to set a favourite menu to later open it with just the push of a button. – Open the menu you wish to set as the favourite. This menu can also be a lockable menu. –... -
Page 27: Modbus Register
5.7 Modbus Register Description Address Access Data Default Selection Resolution Unit type Block temperature measurement 2000 Float °C Block temperature status 2002 Uint32 Bit 0 := Error Bit 1..15 := Reserved Bit 16:= Sensor not calibrated Bit 17:= Initialization/measurement invalid Bit 18 := Stabilisation phase Bit 19:= Load limit reached Bit 20:= Measurement outside target range... - Page 28 Description Address Access Data Default Selection Resolution Unit type De-/activate condensate pump(s) 3, 16 9008 Uint16 3:= Pump active 4:= Pump inactive Modbus Baudrate selection 3, 16 9009 Uint16 1 := 4800 2 := 9600 3 := 19200 4 := 38400 5 := 57600 6 := 115200 Modbus Parity selection...
- Page 29 Description Address Access Data Default Selection Resolution Unit type Condition code register 3 10003 Uint16 Bit 0 := Peristaltic pumps deactivated Bit 1 := Bit 2 := Bit 3 := Bit 4 := Bit 5 := Bit 6 := Gas pump controller deactivated Bit 7 := Condition code register 4 10004...
- Page 30 Description Address Access Data Default Selection Resolution Unit type Bit 5 := Bit 6 := Bit 7 := Error register 6- PT100.2 10010 Uint16 Error register 7 10011 Uint16 Error register 8 10012 Uint16 Error register 9 10013 Uint16 Error register 10 10014 Uint16 Utilisation controller 1...
-
Page 31: Maintenance
TC-Double (+) 6 Maintenance The basic version of the cooler requires no special maintenance. However, it may have different options depending on the cooler model. In this case the following maintenance must be per- formed regularly: – Optional peristaltic pump: Checking hoses (see chapter Replacing the hoses of the peristaltic pump (option) [>... -
Page 32: Service And Repair
TC-Double (+) 7 Service and repair This chapter contains information on troubleshooting and correction should an error occur during operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent If the equipment is not functioning properly after correcting any malfunctions and switching on the power, it must be inspected by the manufacturer. -
Page 33: Error Messages On The Display
TC-Double (+) 7.1.1 Error messages on the display If an error occurs, the display will read "Err". Press the " " button to show the error number(s). Error messages will appear until the unit has been restarted or the error is cleared using the "Func" button. It can only be cleared if the cause for the error has been corrected. -
Page 34: Safety Instructions
TC-Double (+) Status text Possible cause Action H2o.1 – Moisture alarm moisture detector 1 – Dry – Check condensate trap init – Initialisation phase – Wait PuMP – Pumps deactivated – Reactive pumps via menu Active Delta T control only: The block temperature –... -
Page 35: Cleaning And Removal Of The Heat Exchanger
TC-Double (+) 7.3 Cleaning and removal of the heat exchanger Heat exchangers only need to be replaced or maintained if clogged or damaged. If they are clogged, we recommend checking if using a filter will avoid future occurrences. – Close gas supply. –... -
Page 36: Replacing The Filter Element (Option)
TC-Double (+) 7.6 Replacing the filter element (option) CAUTION Gas leakage The filter should not be dismantled under pressure. Don’t use damaged parts again. – Close the gas supply. – Switch off and unplug the device. – Pull the bracket, holding on to the filter glass. –... -
Page 37: Replacing Sample Gas Pump Inlet And Outlet Valves (Optional)
TC-Double (+) 7.9 Replacing sample gas pump inlet and outlet valves (optional) First detach the screw connections. Unscrew the inlet or outlet valve with a wide slot screwdriver. Attention: The PVDF and PVDF with bypass valve pump bodies already have PTFE gaskets installed in the gas inlets and outlets. These are also included in the valve spare parts kit. -
Page 38: Replacing The Bellow (Optional)
TC-Double (+) 7.11 Replacing the bellow (optional) To replace the bellow carefully unscrew it from the connecting rod counter clockwise. Be sure not to lose any installed shims. Before reinstalling the bellow be sure it is not damaged. Reinstall hand tight in reverse order. 7.12 Spare parts and accessories Please also specify the model and serial number when ordering parts. -
Page 39: Consumables And Accessories
TC-Double (+) 7.12.1 Consumables and accessories Item no. Description 45 10 008 Automatic condensate drain AK 5.2 (pressure operation only) 45 10 028 Automatic condensate drain AK 5.5 (pressure operation only) 44 10 004 Automatic condensate drain AK 20 (pressure operation only) 44 10 001 Automatic condensate drain 11 LD V 38 (pressure operation only) 41 03 00 50... -
Page 40: Disposal
TC-Double (+) 8 Disposal The heat exchanger is charged with glycol-based coolant. In EU member states, as per Directive 2012/19/EU, device with electrical components must be recycled separately. Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of elec- tronic components and devices as well as hazardous materials during disposal. -
Page 41: Appendices
TC-Double (+) 9 Appendices 9.1 Gas Cooler Technical Data Gas Cooler Technical Data Ready for operation after max. 10 minutes Ambient temperature 5 °C to 60 °C Gas output dew temperature, preset: 5 °C adjustable: 2 °C…20 °C IP rating IP 20 Housing Stainless steel, brushed... -
Page 42: Technical Data - Options
TC-Double (+) 9.2 Technical Data - Options Analogue Output Cooler Temperature Technical Data Signal 4-20 mA or 2-10 V corresponds to -20 °C to +60 °C cooler temperature Connection M12x1 plug, DIN EN 61076-2-101 Digital interface technical data Signal Modbus RTU (RS-485) Connection M12x1 connector, DIN EN 61076-2-101 Technical Data FF-3-N Moisture Detector Ambient temperature 3 °C to 50 °C... -
Page 43: Flow Chart
TC-Double (+) 9.3 Flow chart Flow chart: 1 Heat exchanger 2 / pre-cooling 4 Filter (optional) 2 Heat exchanger 1 / after-cooling 5 Sample gas pump (optional) 3 Moisture detector (option) 6 Condensate pump (optional) 9.4 Performance curves The TC-Double 6111 is designed for ambient temperatures of up to 40 °C. The cooling capacity is adequate up to this temperat- ure. -
Page 44: Heat Exchanger
TC-Double (+) 9.5 Heat exchanger 9.5.1 Heat exchanger description The energy content of the sample gas and the required cooling capacity of the gas cooler is determined by three parameters: gas temperature ϑ , dew point τ (moisture content) and volume flow v. The outlet dew point rises with increasing energy content of the gas. -
Page 45: Dimensions (Mm)
TC-Double (+) 9.6 Dimensions (mm) (292,5) (11.5") 196 (7.7") 427 (16.8") 191 (7.5") 88,5 (3.5") 179,5 (7.1") 159 (6.3") Heat exchanger (optional) Peristaltic pump (optional) Sample gas pump (optional) 87 (3.4") 290 (11.4") 50 (2") Ø7 (0.3") S3/S4 S1 S2 S1 = electric supply S2 = status output S3/S4 = analogue/digital output (optional) -
Page 46: Attached Documents
TC-Double (+) 10 Attached documents – Declaration of conformity KX440008 – RMA - Decontamination Statement 44 Bühler Technologies GmbH BE440021 ◦ 09/2021... - Page 48 RMA-Formular und Erklärung über Dekontaminierung RMA-Form and explanation for decontamination RMA-Nr./ RMA-No. Die RMA-Nummer bekommen Sie von Ihrem Ansprechpartner im Vertrieb oder Service./ You may obtain the RMA number from your sales or service representative. Zu diesem Rücksendeschein gehört eine Dekontaminierungserklärung. Die gesetzlichen Vorschriften schreiben vor, dass Sie uns diese Dekontaminierungserklärung ausgefüllt und unterschrieben zurücksenden müssen.
- Page 49 Dekontaminierungserklärung DE000011 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 01/2019 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: service@buehler-technologies.com Internet: www.buehler-technologies.com...
Need help?
Do you have a question about the TC-Double Plus and is the answer not in the manual?
Questions and answers