Fein BLK 1.3TE Repair Instructions

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Translation of the original instructions (149 pages)

Instruction manual (71 pages)

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Repair instructions

BLK 1.3TE/CSE, 1.6E/LE, 2.0E

C-SC_CSSM

2012.07

1/38

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Summary of Contents for Fein BLK 1.3TE

Page 1 Repair instructions BLK 1.3TE/CSE, 1.6E/LE, 2.0E All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 1/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 2: Table Of Contents
Technical data Provisions Tools required Lubricants and auxiliary substances required Disassembly Assembly Connection diagram All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 2/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 3: Models Described
723241 BLK 1.3 CSE 723242 BLK 1.6E 723238 BLK 1.6LE 723239 BLK 2.0E 723240 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 3/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 4: Technical Data
The complete technical data can be found in the operating instructions for the model. Test data Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service → Repair Guides). Lubricants Lubricants and container sizes available from FEIN can be found on the FEIN Extranet (Customer Service →...
Page 5: Provisions
The German Equipment and Product Safety Act applies for correct use. Outside Germany, the regulations applicable in the relevant country must be observed! All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 5/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 6: Tools Required
6 41 22 108 00 0 Flat nose pliers Long-nosed pliers Circlip pliers Punch Arbor press Cable hooks Sleeves All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 6/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 7: Lubricants And Auxiliary Substances Required
Sliding surfaces of plunger, con rod, punch Auxiliary substances Loctite 574 Between gearbox head and intermediate bearing All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 7/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 8: Disassembly
Disassembly Before starting to remove the motor or gearbox, the tool must always be disconnected from the mains. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 8/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 9 2.Unscrew carbon holder. Torx 15 3.Unscrew traction relief. 4.Unscrew plug connection between motor and electronics. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 9/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 10 4.Remove intermediate gear shaft from intermediate bearing or gearbox housing. Torx 15 5.Remove air guide ring. - Plastic hammer All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 10/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 11 2. Drive field coil out of motor housing by tapping gently with hammer. Tool: - Screwdriver Torx 15 - Plastic hammer All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 11/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 12 - Ball bearing extractor 19 mm, 26 mm -Drawing-off socket cap -Sleeve: inside 55 mm, outside 65 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 12/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 13 1. Remove circlip, gear-wheel and feather key - Plastic hammer 2. Remove circlip and drive eccentric shaft and drive out of gearbox housing by tapping gently with hammer All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 13/38...
Page 14 1. Remove retainer nut with open-ended spanner (WAF 30) 2. Carefully remove plunger from gearbox housing Tool: - Open-ended spanner, WAF 30 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 14/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 15 2. Remove plunger and punch from cutting head Tool: - Open-ended spanner, WAF 30 - Punch All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 15/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 16 1. Remove retainer nut with open-ended spanner (WAF 30) 2. Carefully remove plunger from gearbox housing Tool: - Open-ended spanner, WAF 30 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 16/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 17 1. Loosen retainer nut and remove bearing sleeve with die and plunger 2. Remove plunger and punch from bearing sleeve Tool: - Screwdriver - Punch All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 17/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 18 1. Loosen retainer nut and remove cutting head with die and punch 2. Take punch out of cutting head and remove from lower section of plunger Tool: - Open-ended spanner, WAF 30 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 18/38...
Page 19 1. Remove screw (with O-ring). 2. Remove die from cutting head. Tool: Socket head wrench 6 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 19/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 20 1. Remove retainer nut with open-ended spanner (WAF 30) 2. Carefully remove plunger from gearbox housing Tool: - Open-ended spanner, WAF 30 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 20/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 21 3. Remove snap ring, straight pin and die from support pin Tool: - Screwdriver - Punch All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 21/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 22: Assembly
Repair instructions 5. Assembly All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 22/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 23 Grease: 4.Coat sliding surface between punch and die with Molykote paste - Tube 85g 3 21 60 003 19 8 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 23/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 24 5.1. Assembly - Die and plunger / gearbox housing (1.3 TE, CSE) 1. Insert fully assembled die into gearbox housing 2. Fix die in place with retainer nut All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 24/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 25 2. Fit screw with O-ring in cutting head Tool: Socket head wrench 6 mm - Open-ended spanner WAF 30 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 25/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 26 2. Slide retainer nut over cutting head and screw down to gearbox housing (WAF 30) Socket head wrench 6 mm - Open-ended spanner WAF 30 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 26/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 27 2. Insert straight pin Tool: 3. Fit snap ring - Flat nose pliers - Screwdriver All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 27/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 28 Grease: 4.Coat sliding surface between punch and cutting head with Molykote paste - Tube 85g 3 21 60 003 19 8 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 28/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 29 5.4. Assembly - Plunger / gearbox housing (BLK 1.6 1. Insert fully assembled plunger into gearbox housing 2. Fix plunger in place with retainer nut All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 29/38...
Page 30 2. Insert straight pin Tool: 3. Fit snap ring - Flat nose pliers - Screwdriver All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 30/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 31 Grease: 4.Coat sliding surface between punch and cutting head with Molykote paste !! - Tube 85g 3 21 60 003 19 8 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 31/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 32 Repair instructions 5.3. Assembly - Plunger / gearbox housing (2.0E) 1. Insert fully assembled plunger into gearbox housing 2. Fix plunger in place with retainer nut All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 32/38...
Page 33 (eccentric part must engage in drive) - Straight long-nosed pliers 3. Fit circlip -Circlip pliers All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 33/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 34 - Flat nose pliers 2. Fit gear-wheel on eccentric shaft and fit circlip - Circlip pliers 3. Insert intermediate gear All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 34/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 35 -Arbor press -Sleeve: inner diameter 7 mm -Ball bearing support: 19 mm, 26 mm -Press-in fixture All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 35/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 36 2.Screw down field coil 3.Lay cable in cable ducts provided Tool: Screwdriver Torx 15 -Cable hooks All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 36/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 37 1. Insert air guide ring in housing 2. Fit both protective grilles on intermediate bearing 3. Insert armature and intermediate bearing into motor housing All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 37/38...
Page 38 2. Fit carbon holder, fit and connect carbon brush Tool: Screwdriver Torx 15 - Cable hooks All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 38/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 39 - Screwdriver 4. Fit and screw down cover Torx 15 Make sure cable is not trapped! All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 39/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 40 3. Fit gearbox head on intermediate bearing and screw in place. Tool: 4. Perform function check Screwdriver Torx 15 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 40/38 FEIN retains all rights of disposal, such as copying and circulation.
Page 41: Connection Diagram
Repair instructions Connection diagram All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.07 41/38 FEIN retains all rights of disposal, such as copying and circulation.

This manual is also suitable for:

Blk 1.3 cse Blk 1.6e Blk 1.6le Blk 2.0e 723241 723242 ... Show all