Related Manuals for Zoomlion QUY260
Summary of Contents for Zoomlion QUY260
- Page 1 ZOOMLION Mobile Crane Branch Company Load Moment Indicator QUY260 User Manual Hirschmann Electronics （Shanghai）Co.,Ltd Apr. 2009...
- Page 2 User Manual 2009 by Hirschmann Electronics Co.,Ltd. Copyright Any reproduction, modification and translation, without official authorization in writing of Hirschmann Electronics (Shanghai) Co.,Ltd, shall be prohibited. For reproduction of this manual please refer to Copyright Law. 1st edition on Apr. 2009 Guarantee The information in this document is subject to change without notice.
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Page 3: Table Of Contents
User Manual Index 1.Breif introduction ..........................2 2.General information ..........................2 3.Warnings ............................... 2 4.System configuration ..........................3 4.1Controller ............................3 4.2 Console ............................4 4.3 KMD Force sensor ........................4 4.4 Angle sensor ..........................4 5. System introduction ..........................5 5.1 OM icon ............................ -
Page 4: Breif Introduction
User Manual 1.Breif introduction This manual is made for the crawler cranesQUY260 of Zoomlion. Please read the manual carefully according the collocation of different types. 2.General information The Hirschmann load moment indicator (LMI) iFLEX5 has been designed to provide the crane operator with the essential information required to operate the machine within its design parameters. -
Page 5: System Configuration
User Manual 4.System configuration The system is composed of Expert console, iFLEX5 controller, KMD force sensor, angle sensor, etc. When operator sets current OM and reeving according to the key of the display, the signal is transmitted to controller and display by pull sensor. The display shows the actual weight and rated weight. -
Page 6: Console
User Manual 4.2 Console Console: a 640*480 color LCD of industrial lattice screen graph liquid crystal. It can display all the operational data that you are concerned. The combination between the Graphical display and Genersys software achieve the on-line program for graph. The strong graph compiled capability is incomparable with other Industrial Control displays. -
Page 7: System Introduction
User Manual 5. System introduction When the iFLEX5 control system is power on, the console will display QUY260 crawler crane as below: 5.1 Welcoming interface After 4～5 seconds, main interface—the LMI interface will present as below: 5.2 LMI main interface At 5.2, from the top to the bottom is：... -
Page 8: Om Icon
User Manual 5.1 OM icon Operators could learn present crane state through the working mode icon on top part of the console. A.Error code icon To indicate which part of the LMI is abnormal. Operators then can remove difficulties accordingly, and the LMI will back to normal condition. B.Reeving icon To display present reeving. -
Page 9: Main Interface
User Manual 5.2 Main interface 5.3 Presenting main interface ①OM introduction ②Main boom length ③jib length ④Installed angle of the fixed jib ⑤Mode display ①operating height ②main boom angle ①Moment percentage barcode ②Moment percentage value ③operating radius ③Actual load capacity ④Rated load capacity Still presenting luffing jib angle at luffing jib OM... -
Page 10: Function Key
User Manual 5.3 Function key At the bottom of the main interface is the function key column, from F1-F8 are as below: interface function key: F1：Main interface shift key, press to enter into 2 interface； F2：OM & Reeving setting key（details refer to 5.3.1）； F3：Data checking，press to check analog input &... -
Page 11: Om & Reeving Setting
User Manual 5.3.1 OM & Reeving setting Press F2 OM & Reeving setting key at 1 interface to enter into OM & Reeving setting interface 5.4 OM & Reeving setting F1：OM code checking key F4：OM code setting key F6：Reeving setting key F8：Enter key... - Page 12 User Manual Press F1 (continuously press to turn pages) at OM selecting interface to check the OM code. System will display main OM code separately into 4 pages as follows: 5.5 (a) Main boom OM code 5.5 (b) Main boom runner OM code...
- Page 13 User Manual 5.5 (c) Fixed jib OM code 5.5 (d) Luffing jib OM code Press F4 at OM selecting interface to set OM: Press F6 at OM selecting interface to set reeving: After finish the setting, press F8 backing to OM & Reeving interface，press F8 once again will come out dialogue frame of confirmation, press F7 to safe this operation or press F1 to cancel.
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Page 14: I/O Port Checking
User Manual 5.3.2 I/O Port checking Press F3 at 1 interface to check the I/O port information 5.6 Analog input ① Analog channel ② Base board（X1）expanded board（X2）stitch No. ③ Analog description ④ Analog A/D exchange value ⑤ Analog actual measuring value... - Page 15 User Manual 5.7 Digital value output ① Digital value No. ② Function description ③ Port mode（Blue means output existing）...
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Page 16: System Setting
User Manual 5.3.3 System setting Press F4 at 1 interface to enter into system setting interface 5.8 System setting interface F1：Rigging mode key F2：Working mode key F3：Choose main boom angle 65° key（at Luffing jib OM） F4：Choose main boom angle 75° key（at Luffing jib OM） F5：Choose main boom angle 85°... - Page 17 User Manual (1) Selected Rigging/Working Mode: Operators can press F1 and F2 to select rigging/working mode, the related mode icon will be present at right column. (2) Rigging/Working Mode State: Present working mode of the crane Rigging mode Working mode After rigging mode is selected, the controller will judge whether the mode could shift to rigging mode according to the present crane OM, if it could, Rigging/Working Mode State will show rigging mode;...
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Page 18: Can-Bus Checking
User Manual 5.3.4 CAN-bus checking Press F5 at 1 interface to check CAN-bus mode: CAN-bus mode: Left column console state Right column Controller state State icon and introduction： Operational mode Preoperational mode Lost mode Stopped mode Hardware failure... -
Page 19: Angle Limitation & Time Setting
User Manual 5.3.5 Angle limitation & Time setting Angle limitation and Time setting is processed at 2 interface. Press F1 at 1 interface to enter into 2 interface: (1) Angle limitation Press F3 at 2 interface to set the limitation of main boom angle and Luffing jib angle: ①... - Page 20 User Manual At this interface, operators can set angle limitation of main boom and luffing jib. When the crane boom approached the limitation, press the related key, it will present SET icon on top of the key which means the key is already pressed down. At that time, the ultimate angle will be recorded and when the boom reach to this angle next time, system will alarm.
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Page 21: Trouble Shooting
User Manual 6. Trouble shooting In case of any improper operation or LMI malfunction during the crane’s operation it will display some certain code (error code) for the user’s information. Some errors are caused by illegal operation, some by people’s cause ad some are caused by other factors. The following codes can be an aid and help for how to use and maintenance the LMI system: Notice If you cannot solve the problem according to the following contents,... - Page 22 User Manual Error Malfunction Cause Solution code Sensor cable defective or plug Change cable or plugs water inside “Main boom right KMD channel” voltage is lower KMD fault Change KMD of main boom than the min. limitation Channel measuring parts broken Change KMD parts Sensor cable defective or plug Change cable or plugs...
- Page 23 User Manual Error Malfunction Cause Solution code Top angle sensor of main boom Change head angle sensor of main “Top angle sensor of main defective. boom boom” voltage is lower than Cable of the checking channel Connect or change Cable of the the min.
- Page 24 User Manual Error Malfunction Cause Solution code “Luffing jib system force channel” voltage exceed the Refer to E14 Refer to E14 limitation. “Super lift mast angle sensor checking channel” voltage Refer to E14 Refer to 14 exceed the limitation. Update effective software of the Programming file fault system Logical programming fault...
- Page 25 User Manual Error Malfunction Cause Solution code Luffing jib system force too Exceed the limitation of Reduce force of luffing system destructive force Top or foot angle sensor of main Change top or foot angle sensor of boom defective main boom Top angle and foot angle of main boom differ too much Top or foot angle sensor cable of...
- Page 26 User Manual Error Malfunction Cause Solution code No steel wire on hoist Adjust length of steel wire No measurable sensor exist for Install sensor and revise this hoisting function at program data Adjust steel wire length and “Length checking channel Steel wire length no adjust well surface of the hoist steel wire”...
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Page 27: System Connection
User Manual 7. System connection...