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QUY260
Zoomlion QUY260 Manuals
Manuals and User Guides for Zoomlion QUY260. We have
2
Zoomlion QUY260 manuals available for free PDF download: Operating Manual, User Manual
Zoomlion QUY260 Operating Manual (433 pages)
CRAWLER CRANE
Brand:
Zoomlion
| Category:
Construction Equipment
| Size: 10 MB
Table of Contents
Table of Contents
5
Foreword
11
1 Safety Instructions
13
0066340-200-01Y.C
16
2 Description of the Crane
23
0066340-200-02Y.C
24
Product Model
24
Product Name Plate and Its Position
24
Engine Type and Its Manufacturer
25
Terminology
25
Boom Configuration
25
Description of Component Parts
28
Product Description
29
Crawler Travel Gear
29
Crane Superstructure
29
Overall Dimensions
31
Technical Data
31
Main Technical Parameter
31
Type of Load Hook and Applicable Rope Reeving
32
Hoisting Rope Reeving and Specification of Wire Rope
32
Lifting Height
34
Lifting Capacity Charts
38
3 Safety Guidelines
39
Operational Planning
40
Safety-Technical Notes
41
Safety Instructions
41
Selecting an Operating Site
44
Slopes and Trenches
45
Permissible Ground Pressure
45
Checking Safety Measures
46
Crane Operation with a Load
47
Electromagnetic Influences
64
Safety Signs
65
Hand Signals for Controlling Crane Operations
72
4 Crane Operation
75
0066340-200-04Y.C
76
Operating and Control Instruments
76
Overview of Crane Operator's Cab
76
Left Control Box
78
Right Control Box
80
Control Panel Assy
82
Instruction for Digital Display System
88
Load Moment Limiter
88
Display of Control System
88
Startup of Crane
94
Adjustment of Crane Operator's Seat
94
Checks before Startup
96
Turn on Power Supply
97
Start Engine
99
Safety Devices
100
Emergency Stop Button
100
Battery Master Switch
101
Load Moment Limiter
101
Boom Angle Indicator
104
Derrick Limiter
104
Lowering Limiter
106
Hoisting Limiter
107
Support Cylinder Locking Device
108
Overflow Valve
108
Anemometer
109
Crane Operation
110
Operation of Traveling Mechanism
114
Operation of Crane Winches
120
Operation of Synchronizing A-Frame and Main Boom Derricking Winch and
135
Synchronizing Reeving Winch and Working Winch
135
Operation of Slewing Mechanism
138
Simultaneous Operation
141
Operation of Movements of Crane Operator's Cab
141
Auxiliary Remote Control Box
145
Undercarriage Remote Control Box
146
Operation of A-Frame Erection Cylinder and Mounting Cylinder on A-Frame
149
Emergency Control Box
150
Rope Reeving
152
Heavy Duty Boom (S)
153
Light Duty Boom (SL)
162
Fixed Jib on Heavy Duty Boom (SF)
164
Luffing Jib on Heavy Duty Boom (SW)
165
Main Boom Derricking Rope Guidance and Reeving
168
Luffing Jib Derricking Rope Guidance and Reeving
169
5 Assembly and Dismantling
171
Safety-Technical Notes
172
Notes on Assembly
172
Checking Safety Measures
173
Inspection of Wire Rope, Load Hook, Rope Pulley and Anchoring Rods
174
Connecting or Disconnecting the Hydraulic Lines with Quick-Release Couplings
176
Setting-Up and Taking-Down
176
A-Frame
177
Connecting the Hydraulic Lines to Mounting Cylinder on A-Frame
178
Operation of A-Frame
180
Attaching the Crawler Carriers
183
Unloading of Basic Machine
183
Attaching the First Crawler Carrier
187
Attaching the Second Crawler Carrier
189
Connecting the Hydraulic Lines to the Crawler Carrier
190
Attaching the Central Counterweight
192
Assembling the Rear Counterweight
193
Available Boom Configurations for Crawler Crane QUY260
197
Boom Configuration
202
Heavy Duty Boom (S)
202
Light Duty Boom (SL)
215
Fixed Jib on Heavy Duty Boom (SF)
229
Heavy Fixed Jib on Heavy Duty Boom (SFV)
241
Luffing Jib on Heavy Duty Boom (SW)
251
Assembly and Dismantling of Heavy Duty Boom(S)
270
Preparations for Assembly
270
Assembling Main Boom
271
Connect Electrics to Main Boom
281
Erecting Main Boom
285
Lowering and Disassembling the Main Boom
287
Assembly and Dismantling of Main Boom with Luffing Jib(SW)
288
Preparations for Assembling Luffing Jib
288
Assembling Main Boom with Luffing Jib
289
Connect Electrics to Luffing Jib
304
Assembly and Dismantling of Light Duty Boom (SL)
318
Assembly and Dismantling of Main Boom with Fixed Jib (SF)
320
Preparations
320
Assembling Main Boom with Fixed Jib
320
Connect Electrics to Fixed Jib
331
Erecting and Lowering Main Boom with Fixed Jib
334
Assembly and Dismantling of Main Boom with Heavy Fixed Jib (SFV)
340
Assembly and Dismantling of Tip Boom
340
Transport Dimensions and Weights of Main Components
345
Requirement for Crane Transport
351
6 Maintenance
353
0066340-200-06Y.C
354
General
354
Crane Maintenance
354
Requirements for Crane Inspection
359
Attached Tools for Maintenance
360
Superstructure Maintenance and Inspection Plan
361
Maintain and Inspect Superstructure Every Day or Every 5 Hours
362
Maintain and Inspect Superstructure Every Month or Every 100 Hours
364
Maintain and Inspect Superstructure Every 3 Months or Every 250 Hours
365
Maintain and Inspect Superstructure Every 6 Months or Every 600 Hours
365
Undercarriage Maintenance and Inspection Plan
366
Maintain and Inspect Undercarriage Every Day or Every 5 Hours
367
Maintain and Inspect Undercarriage Every Month or Every 100 Hours
367
Maintain and Inspect Undercarriage Every 3 Months or Every 250 Hours
369
Maintain and Inspect Undercarriage Every 6 Months or Every 600 Hours
369
Boom Frame Maintenance and Inspection Plan
369
Maintenance and Inspection for Engine
374
Instructions for Lubrication and Oil Change
377
Hydraulic Oil
377
Gear Oil
380
Lubricating Grease
383
Engine Oil
387
Fuel
388
Coolant
388
Lubrication and Maintenance of Crane in Irregular Conditions
389
7 Crane Inspections
393
0066340-200-07Y.C
394
General
394
Inspection of Steel Bearing Structures
395
Inspection of Hosting and Luffing Winches
399
Inspections
399
Requirements for Monitoring the Winches
400
Inspection of Load Hook
405
Inspection of Rope Pulleys
405
Inspection and Maintenance of Anchoring Rods
406
Inspection and Maintenance of Wire Rope
407
Handling and Transport of Wire Rope
407
Inspection of Wire Rope
408
Discard of Wire Rope
408
Maintenance and Care of Wire Rope
413
Inspection of Oil and Fuel Tanks
416
Inspection of Load Bearing Components
416
Inspection of Engine
417
8 Additional Equipment
421
0066340-200-08Y.C
422
Air Conditioning
422
Control Panel for Air Conditioning
422
Methods for Operating Air Conditioning
423
Maintenance of Air Conditioning System
424
Media Player
424
9 、Crane Inspection Log
425
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Zoomlion QUY260 User Manual (27 pages)
Load Moment Indicator
Brand:
Zoomlion
| Category:
Construction Equipment
| Size: 0 MB
Table of Contents
Table of Contents
3
1 Breif Introduction
4
2 General Information
4
3 Warnings
4
4 System Configuration
5
Controller
5
Console
6
KMD Force Sensor
6
Angle Sensor
6
5 System Introduction
7
OM Icon
8
Main Interface
9
Function Key
10
OM & Reeving Setting
11
I/O Port Checking
14
System Setting
16
CAN-Bus Checking
18
Angle Limitation & Time Setting
19
6 Trouble Shooting
21
7 System Connection
27
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