Okuma OSP-E100 Instruction Manual
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Okuma OSP-E100 Instruction Manual

Okuma OSP-E100 Instruction Manual

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CNC SYSTEM
OSP-E100
OSP-E10
MacMan
INSTRUCTION MANUAL
(6th Edition)
Pub No. 4345-E-R5 (SE34-008-R6) May 2002

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  • Page 1 CNC SYSTEM OSP-E100 OSP-E10 MacMan INSTRUCTION MANUAL (6th Edition) Pub No. 4345-E-R5 (SE34-008-R6) May 2002...
  • Page 2 4345-E P-(i) SAFETY PRECAUTIONS SAFETY PRECAUTIONS Eeospkkpl001 The NC unit that features the IGF function is equipped with a variety of safety devices to protect per- sonnel and the machine from hazards arising as a result of unforeseen accidents while operating the machine.
  • Page 3 4345-E P-(ii) SAFETY PRECAUTIONS 2-3. Running NC Programs Created Using the IGF Function Eeospkkpl005 (1) Use the simulation function of the IGF function to check the operation before running an NC program created using the IGF function to perform actual machining. (2) Never run a program created using the IGF function to perform actual machining without check- ing its operation.
  • Page 4 4345-E P-(iii) SAFETY PRECAUTIONS Symbols Used in Manual Eeospkkpl008 The following warning indications are used in this manual to draw attention to information of particu- lar importance. Read the instructions marked with these symbols carefully and follow them. DANGER Indicates an imminent hazard which, if not avoided, will result in death or serious injury. WARNING Indicates hazards which, if not avoided, could result in death or serious injury.
  • Page 5 4345-E P-(i) INTRODUCTION INTRODUCTION Eeospkkan001 Thank you very much for purchasing our numerical control unit. Before using this NC unit (hereafter simply called NC), thoroughly read this manual in order to ensure correct use. This manual explains how to use and maintain the NC so that it will deliver its full performance and maintain accuracy over a long term.

  • Page 6: Table Of Contents

    4345-E P-(i) TABLE CONTENTS TABLE CONTENTS SECTION 1 MacMan......................1 1. MacMan Provides the Live Productions Status Information ............1 2. MacMan Slashes Down Time ....................... 3 3. Screen Transition Diagram ......................3 SECTION 2 MacMan MAIN SCREEN................4 1. Machining Status .......................... 5 2.
  • Page 7 4345-E P-(ii) TABLE CONTENTS 2. OUTPUT DATA .......................... 36 3. Initialization ..........................39...

  • Page 8: Section 1 Macman

    4345-E P-1 SECTION 1 MacMan SECTION 1 MacMan Eeospkku1001 The MacMan has been developed by focusing on the following problems among a variety of prob- lems to be solved: • What should we do to improve operation efficiency of the machine tools and other production equipment? •...
  • Page 9 4345-E P-2 SECTION 1 MacMan (2) Operating Report Operating status is displayed in bar graph. EIOSPKKU1001R01 (3) Operating History Operating status is displayed in time chart. EIOSPKKU1002R01...

  • Page 10: Macman Slashes Down Time

    Using the MacMan, you can get the information necessary for troubleshooting to be output onto MS- DOS formatted floppy disk. • If you output the information to the floppy disk, the information can be analyzed by using a per- sonal computer by either yourself or Okuma service technician. Screen Transition Diagram Eeospkku1004 [Selecting the reason for not-operating] Which Non op.

  • Page 11: Section 2 Macman Main Screen

    4345-E P-4 SECTION 2 MacMan MAIN SCREEN SECTION 2 MacMan MAIN SCREEN Eeospkku2001 EIOSPKKU2001R01...

  • Page 12: Machining Status

    4345-E P-5 SECTION 2 MacMan MAIN SCREEN Machining Status Eeospkku2002 (1) On the screen, whether or not a program has been selected is indicated by "START" and whether or not a program is being executed is indicated by "OPERATING". The area indicating the status explained above is common to all display screens. A main program has not been selected (NOT START status).

  • Page 13: Recent Machining Report

    4345-E P-6 SECTION 2 MacMan MAIN SCREEN Recent Machining Report Eeospkku2003 (1) Recent machining report is displayed.(up to 16 main programs) Machining report for the program currently selected EIOSPKKU2003R01 • MAIN PROGRAM The file name of the main program having been selected •...

  • Page 14: Adjusting The Number Of Work Count

    4345-E P-7 SECTION 2 MacMan MAIN SCREEN Adjusting the Number of Work Count Eeospkku2004 You can correct the report data if the number of machined parts recorded in the machining report differs from the number of actually machined parts. When including the test-cut parts in the total number, for instance, you can increase (+1) the number of parts.
  • Page 15 4345-E P-8 SECTION 2 MacMan MAIN SCREEN Press the function key [F1] (Which Non Op.). Press the function key [F4] (Maintenance). EIOSPKKU2005R01...
  • Page 16 4345-E P-9 SECTION 2 MacMan MAIN SCREEN (1) Reasons for Not-operating Status The MacMan provides five categories for the reasons for not-operating status. • IN-PRO SETUP Select this reason when you perform setup change by stopping the machine. (Setup change performed without stopping the machine is called post-process setup.) •...
  • Page 17 4345-E P-10 SECTION 2 MacMan MAIN SCREEN • If the reason for not-operating status is "PART WAITING", "MAINTENANCE", or "OTHER", the automatic change function is not valid. If the machine has to be stopped, due to any of these reasons, change the reason manually. When the machine restarts, change the rea- son for not-operating status manually again.

  • Page 18: Section 3 Report Information Display

    4345-E P-11 SECTION 3 REPORT INFORMATION DISPLAY SECTION 3 REPORT INFORMATION DISPLAY Eeospkku3001 EIOSPKKU3001R01 Press function key [F1], [F2], or [F3], and the corresponding machining or operation report screen is displayed. Machining Report The report shows the progress of each of the selected main programs. Program progress report: •...
  • Page 19 4345-E P-12 SECTION 3 REPORT INFORMATION DISPLAY • CUTTING Length of time for which an axis has been moved at a cutting feedrate [hours:minutes:seconds] Length of time an axis has been moves at a cutting feedrate in the machine lock mode or dry run mode (NC lathe) is not counted.
  • Page 20 4345-E P-13 SECTION 3 REPORT INFORMATION DISPLAY • EXTERNAL INPUT Length of time for which an external input signal has been ON • ALARM ON Length of time for which the NC has been in an alarm state (alarm A, alarm B, alarm C) Operating History The operating history shows the operating status (ON/OFF) of the machine using the time chart in intervals of 10 minutes.

  • Page 21: Section 4 Machining Report Display

    4345-E P-14 SECTION 4 MACHINING REPORT DISPLAY SECTION 4 MACHINING REPORT DISPLAY Daily Machining Report (Today) Eeospkku4001 EIOSPKKU4001R01 (1) The machining result of the main programs selected today is displayed for each main program in the order the main programs selected later (START TIME). •...
  • Page 22 4345-E P-15 SECTION 4 MACHINING REPORT DISPLAY (2) The machining report consists of a main program file name and nine items showing the progress of the main program. Since one line in the display screen in able to show a main pro- gram file name and four items, use the "left"...

  • Page 23: Daily Machining Report (Pre Day)

    4345-E P-16 SECTION 4 MACHINING REPORT DISPLAY Daily Machining Report (Pre Day) Eeospkku4002 EIOSPKKU4005R01 (1) The machining results of the main programs selected in the previous day are displayed in the order of selection, with the latest one being the top (START TIME). •...

  • Page 24: Period Machining Report

    4345-E P-17 SECTION 4 MACHINING REPORT DISPLAY Period Machining Report Eeospkku4003 EIOSPKKU4007R01 (1) The machining result of the main programs having been selected up to today is displayed for each main program in the order the main programs selected later (START TIME). •...

  • Page 25: Output To Floppy Disk

    4345-E P-18 SECTION 4 MACHINING REPORT DISPLAY Output to Floppy Disk Eeospkku4004 You can save the machining report displayed on the screen by outputting it to floppy disk. (1) Insert an MS-DOS format floppy disk to the floppy disk drive. The machining report displayed on the screen is output to the floppy disk.

  • Page 26: Section 5 Operating Report

    4345-E P-19 SECTION 5 OPERATING REPORT SECTION 5 OPERATING REPORT Daily Operating Report (Today) Eeospkku5001 EIOSPKKU5001R01 (1) Today's machine operating report is displayed. When the screen is changed to the daily operating report screen, the DAILY OPERATING REPORT (TODAY) screen is displayed. Date (today) Bar graph showing the rate of time to the NC running time Rate of time to the NC running time [%]...

  • Page 27: Daily Operating Report (Pre Day)

    4345-E P-20 SECTION 5 OPERATING REPORT Daily Operating Report (Pre Day) Eeospkku5002 EIOSPKKU5003R01 (1) The machine operating report of the previous day is displayed. The term previous day does not always indicate yesterday. If the NC is turned on after it has been stopped for two days, the previous day means the day two days before yesterday.

  • Page 28: Period Operating Report

    4345-E P-21 SECTION 5 OPERATING REPORT Period Operating Report Eeospkku5003 EIOSPKKU5005R01 (1) The total operating time for the period up to today is displayed. Start day of data accumulation Bar graph showing the rate of time to the NC running time Rate of time to the NC running time [%] Time [hours:minutes:seconds] EIOSPKKU5006R01...
  • Page 29 4345-E P-22 SECTION 5 OPERATING REPORT (2) Operating Time in the Period Operating Report The operating time of each item displayed on the operating report is the accumulated time from the day the operating report was cleared last. When the NC is turned on in the same day set as the clear date, the period operating report is cleared and the operating time is accumulated from "0".

  • Page 30: Section 6 Operating History

    4345-E P-23 SECTION 6 OPERATING HISTORY SECTION 6 OPERATING HISTORY Daily Operating History (Today) Eeospkku6001 EIOSPKKU6001R01 (1) The machine operating status for one day (today) is displayed in time chart. The operating status of the machine (ON/OFF) is checked in every 10 minutes and the results of the check are displayed on the screen in time chart.
  • Page 31 4345-E P-24 SECTION 6 OPERATING HISTORY (2) A screen shows the operating history for five hours. To display the history before or after the displayed time zone, locate the cursor on [<<] [<] [>] [>>] using the cursor keys with left and right arrows, and press WRITE.

  • Page 32: Daily Operating History (Pre Day)

    4345-E P-25 SECTION 6 OPERATING HISTORY Daily Operating History (Pre Day) Eeospkku6002 EIOSPKKU6004R01 (1) The machine operating status for one day (previous day) is displayed in time chart. The operating status of the machine (ON/OFF) is checked in every 10 minutes and the results of the check are displayed on the screen in time chart.

  • Page 33: Section 7 Troubleshooting Information

    4345-E P-26 SECTION 7 TROUBLESHOOTING INFORMATION SECTION 7 TROUBLESHOOTING INFORMATION Eeospkku7002 EIOSPKKU7001R01 (1) On the TROUBLESHOOTING INFORMATION screen, press function keys [F1] to [F6] accord- ing to the function you want to call. The information which will help you check and troubleshoot the problem is displayed.

  • Page 34: Section 8 Alarm History

    4345-E P-27 SECTION 8 ALARM HISTORY SECTION 8 ALARM HISTORY Eeospkkua001 EIOSPKKUA001R01 Displaying the Alarm History Eeospkkua002 You can back track the occurrence of alarms. (1) At each occurrence of an alarm, the data which identify the alarm are logged and displayed on the screen.

  • Page 35: Changing Logged Alarm Levels

    4345-E P-28 SECTION 8 ALARM HISTORY Changing Logged Alarm Levels Eeospkkua004 The alarm levels logged in the alarm history can be changed. The factory-set alarm levels to be logged in the alarm history are alarms A, B, C, and D. Lathes Change the alarm levels on the OPTIONAL PARAMETER (OTHER FUNCTION) screen displayed in the parameter setting mode.
  • Page 36 4345-E P-29 SECTION 8 ALARM HISTORY Machining Centers Change the alarm levels on the NC OPTIONAL PARAMETER (DISPLAY RELATION PARAME- TER) screen displayed in the parameter setting mode. Select the alarm level from: Alarm A, B, C, D Alarm A, B, C Alarm A, B Alarm A EIOSPKKUA004R01...

  • Page 37: Section 9 Operation History

    4345-E P-30 SECTION 9 OPERATION HISTORY SECTION 9 OPERATION HISTORY Operate Panel Eeospkkub003 EIOSPKKUB003R01 (1) The following operations are records as the operation panel history with the date and time. 1) Key input 2) Operation on the screen components 3) Function key input 4) MDI input 5) Occurrence of error 6) Mode change...
  • Page 38 4345-E P-31 SECTION 9 OPERATION HISTORY Table 1 shows the keys and the corresponding character strings displayed as a record. (3) The MacMan System also records the operations on the screen components such as input in the TextBox, changing ON/OFF status in the CheckBox, changing number in the SelectionBox or ListBox.
  • Page 39 4345-E P-32 SECTION 9 OPERATION HISTORY (5) Record of manual data input is displayed as follows: MDI Input: "Input character string" (6) If an error occurs, the error number and the error character-string are displayed as an error record. The illustration below shows an example of record displayed when Error "337 floppy ready" occurred.

  • Page 40: Section 10 Parameter Setting

    4345-E P-33 SECTION 10 PARAMETER SETTING SECTION 10 PARAMETER SETTING Eeospkkue001 EIOSPKKUE001R01 (1) Press a proper function key to access the required function. The function keys are summarized below. a) REPORT DATA Used to set the machine names and the parameters needed for collecting the operating data.

  • Page 41: Report Data

    4345-E P-34 SECTION 10 PARAMETER SETTING REPORT DATA Eeospkkue002 EIOSPKKUE002R01 MACHINE NAME • Explanation The machine name set here is displayed on all screens of the cell operation management func- tion. The machine name is described in the file when outputting the report or troubleshooting information to a floppy disk.
  • Page 42 4345-E P-35 SECTION 10 PARAMETER SETTING OPERATING REPORT CLEAR DAY • Explanation If the date of today agrees with the date set for "OPERATING REPORT CLEAR DATE", the period operating report in the memory is cleared when the NC is turned on. •...
  • Page 43 4345-E P-36 SECTION 10 PARAMETER SETTING OUTPUT DATA Eeospkkue007 Page 1 EIOSPKKUE003R01 (1) DEFAULT DEVICE NAME • Explanation The default name of the device where the file is output if no device name is specified for file out- put operation is set. Note that the setting simply specifies the device name and the status of the floppy disk drive is not checked.
  • Page 44 4345-E P-37 SECTION 10 PARAMETER SETTING Page 3 EIOSPKKUE005R01 (7) ALARM HISTORY FILE: DEFAULT FILE NAME (8) OPERATION PANEL HISTORY FILE: DEFAULT FILE NAME • Explanation The default names of the files used to output the report or troubleshooting information to the floppy disk.
  • Page 45 4345-E P-38 SECTION 10 PARAMETER SETTING If you specify a specific character (Y, M, D, h, m, s) following an asterisk (*), it is replaced with a two-digit number. Year (Example: 1999, July 30 -> 99) Month (Example: 1999, July 30 -> 07) Date (Example: 1999, July 30 ->...
  • Page 46 4345-E P-39 SECTION 10 PARAMETER SETTING Initialization Eeospkkue008 EIOSPKKUE009R01 ALL INFO CLEAR Turning on this check box clears all the report information and trouble information in G buffer. OPERATING REPORT (TODAY, PRE.DAY, PERIOD) Turning on this check box clears the today, pre day, and period machining report in G buffer. MACHINING REPORT (TODAY, PRE.DAY, PERIOD) Turning on this check box clears the today, pre day, and period machining report in G buffer.
  • Page 47 This manual may be at variance with the actual product due to specification or design changes. Please also note that pecifications are subject to change without notice. If you requireclarification or further explanation of any point in this manual, please contact your OKUMA representative.

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