Holzstar DB 1202 Vario Instruction Manual

Wood lathe

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Instruction Manual
Wood Lathe
DB 1202 Vario
DB 1202 Vario

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Summary of Contents for Holzstar DB 1202 Vario

  • Page 1 Instruction Manual Wood Lathe DB 1202 Vario DB 1202 Vario...
  • Page 2: Table Of Contents

    12.1 Ordering Spare parts ........17 itly permitted. Contraventions are liable to compensa- 12.2 Spare parts drawings DB 1202 Vario ..... 18 tion. 13 Electrical wiring diagram....20 14 EC-Declaration of Conformity.... 21 Subject to technical modifications and error.
  • Page 3: Introduction

    Fax: 0049 (0) 951 96555-111 E-Mail: service@stuermer-maschinen.de Internet: www.holzstar.de DANGER! This combination of symbol and signal term indi- Spare parts orders: cates a directly dangerous situation which may cause death or serious injury if not averted. Fax:...
  • Page 4: Responsibility Of The Operator

    Safety - The operator must check during the entire period of use of the machine whether the operating instructi- ATTENTION! ons he has prepared comply with the current state This combination of symbol and signal term indi- of the regulations and adjust them if necessary. cates a potentially hazardous situation which may - The operator must clearly regulate and determine cause minor or light injuries if it is not averted.
  • Page 5: Personal Protective Equipment

    Safety Operator: Safety boots The operator has been instructed in a briefing by the operator about the tasks assigned to him and possible The safety boots protect the feet against crushes, fall- dangers of improper behavior. The operator may only ing parts and slipping over on slippery underground.
  • Page 6: Intended Use

    Electrical connection 230 V / 50 Hz Dimensions 2060 x 500 x 1200mm The Wood Lathe DB 1202 Vario is used exclusively for turning wood or wood-like materials. The maximum tur- Weight 189 kg ning length and the maximum workpiece diameter to be machined (see chapter "Technical Data") must be obser-...
  • Page 7: Transport, Packaging, Storage

    Transport, packaging, storage Transport, packaging, storage Devices may only be transported by authorized and qua- lified persons. Act responsibly during transport and al- ways consider the consequences. Refrain from daring 5.1 Delivery and risky actions. Gradients and descents (e.g. driveways, ramps and the Check the Wood Lathe for visible shipping damage after like) are particularly dangerous.
  • Page 8: Description Of The Device

    Description of the Device Description of the Device 1 - Speed display Here the currently set speed is displayed. 6.1 Machine 2 - On-off switch with stop function Illustrations in these operating instructions may de- viate from the original. The lower push-button "ON" switches on the rotation of the rotary spindle in the preselected operating mode.
  • Page 9: Scope Of Delivery

    Setting up and connection 6.3 Scope of delivery DANGER! - Wood lathe To ensure sufficient stability of the machine, it should - Revolving center point be screwed to the ground. There are 4 holes at the - Digital display bottom of the machine frame (see installation plan). - Cast iron machine bed The Wood lathe is delivered in a wooden box and is al- - Tailstock with quick release lever and handwheel...
  • Page 10: Electrical Connection

    Operation 7.3 Electrical connection ATTENTION! Crushing! DANGER! Incorrect work on the machine can cause injury to the Danger of electrocution! upper limbs. There is danger to life when in contact with live com- ponents. Switched on electrical components can cause uncontrolled movements and lead to serious DANGER! injuries.
  • Page 11: Speed Change Due To Belt Change

    Operation 8.4 Speed change due to belt change DANGER! Spindle Only open the protective cover when the lathe is dis- connected from the electrical supply. Close and screw in the protective cover after every change of position of the V-belt. Step 1: Pull out the connector of the lathe.
  • Page 12: Adjusting The Headstock

    Operation 8.5 Adjusting the headstock In the lathe, you also have the option to move the head- Handwheel stock on the machine bed after loosening the clamping nut. Clamping lever Step 1: Loosen the clamp nut and move the headstock to the desired position on the machine bed.
  • Page 13: Material Selection

    Operation Lever Grub screw Tool tappet Threaded bolts Fig. 14: Dismantling 8.8.3 Replacing the moving tailstock tip Fig. 12: Faceplate assembly Step 1: Loosen the clamping lever. Turn the spindle on the handwheel completely to the rear. The cone dissol- DANGER! ves.
  • Page 14: Center Workpiece

    Care,maintenance and repair 8.11 Center workpiece 8.13 During the turning The still unprocessed workpiece must be machined at The centering of the prepared workpieces is an import- low speed. After the preturning, that is, when the basic ant operation prior to insertion into the machine. Cente- shape of the workpiece, as well as a uniform concentri- ring means measuring the center of the workpiece, mar- city is reached, the speed can be increased.
  • Page 15: Maintenance And Repair

    Disposal, recycling of old equipment 9.2 Maintenance and repair Step 2: If necessary, dismantle the machine into mana- geable and usable assemblies and compo- nents. Maintenance and repair work may only be carried out by qualified personnel. Step 3: Guide the machine components and operating materials to the appropriate disposal routes.
  • Page 16: Troubleshooting

    Troubleshooting 11 Troubleshooting Fault Possible cause Solution The workpiece surface is too rough 1. Turning tools out of focus, 1. Sharpen turning tools 2. Turning iron springs 2. Tighten the turning iron for a shor- ter period The workpiece becomes conical 1.
  • Page 17: Spare Parts

    Spare parts 12 Spare parts Example The drive belt for the Wood Lathe DB 1202 Vario must DANGER! be ordered. The drive belt has the number 43 in the spare parts drawing 1. Risk of injury caused by the use of...
  • Page 18: Spare Parts Drawings Db 1202 Vario

    Spare parts 12.2 Spare parts drawings DB 1202 Vario The following drawings should help in case of service to identify necessary spare parts. To order, send a copy of the parts drawing with the parts marked to your authorized dealer.
  • Page 19 Spare parts Spare parts drawing 2 Fig. 19: Spare parts drawing 2 Wood Lathe DB 1202 Vario DB 1202 | Version 3.05...
  • Page 20: Electrical Wiring Diagram

    Electrical wiring diagram 13 Electrical wiring diagram Fig. 20: Electrical wiring diagram DB 1202 Vario DB 1202 | Version 3.05...
  • Page 21: Ec-Declaration Of Conformity

    D-96103 Hallstadt hereby declares that the following product Product group: Holzstar® Woodworking Machines Machine type: Wood Lathe Description of the machine: DB 1202 Vario Item number: 5921202 Serial number*: ___________________ Year of manufacture*: 20____ * please fill in according to the information on the type plate complies with all relevant regulations of the aforementioned directive as well as any other, applicable directives (subse- quently added) –...
  • Page 22 www.holzstar.de...

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