Periodic Checks And Adjustments; Introduction; Periodic Maintenance And Lubrication Chart - Yamaha XVS1100 2000 Supplementary Service Manual

PERIODIC MAINTENANCE AND LUBRICATION CHART

EB300000

PERIODIC CHECKS AND ADJUSTMENTS

INTRODUCTION

This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
PERIODIC MAINTENANCE AND LUBRICATION CHART
No No. ITEM ITEM
S Check fuel hoses for cracks or damage.
1 * Fuel line
S Replace if necessary.
S Check condition.
2 * Fuel filter
S Replace if necessary.
S Check condition.
3 Spark plugs
S Clean, regap or replace if necessary.
S Check valve clearance.
4 * Valves
S Adjust if necessary.
S Clean or replace if necessary.
5 Air filter
S Check operation.
6 Clutch
S Adjust or replace cable.
S Check operation, fluid level and vehicle for fluid leakage.
S Correct accordingly.
7 * Front brake
S Replace brake pads if necessary.
S Check operation, fluid level and vehicle for fluid leakage.
S Correct accordingly.
8 * Rear brake
S Replace brake pads if necessary.
S Check balance, runout, spoke tightness and for damage.
9 * Wheels
S Tighten spokes and rebalance, replace if necessary.
S Check tread depth and for damage.
S Replace if necessary.
10 * Tires
S Check air pressure.
S Correct if necessary.
S Check bearing for looseness or damage.
11 * Wheel bearings
S Replace if necessary.
S Check swingarm pivoting point for play.
S Correct if necessary.
12 * Swingarm
S Lubricate with molybdenum disulfide grease every 24,000 km or
24 months (whichever comes first).
S Check bearing play and steering for roughness.
S Correct accordingly.
Steering bear-
13 *
S Lubricate with lithium soap base grease every 24,000 km or
ings
24 months (whichever comes first).
S Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasten-
14 *
S Tighten if necessary.
ers
S Check operation.
15 Sidestand
S Lubricate and repair if necessary.
S Check operation.
Sidestand
16 *
S Replace if necessary.
switch
S Check operation and for oil leakage.
17 * Front fork
S Correct accordingly.
CHECKS AND MAINTENANCE JOBS CHECKS AND MAINTENANCE JOBS
–19–
INTRODUCTION/
After the
first first
6,000 km
1,000 km
CHK
ADJ
Every
Annual
check
12,000 km