Page 3
Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
Page 5
IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Ignition circuit cut-off system ..3-14 Checking the throttle cable free Location of important labels ...1-5 play ........... 6-15 PRE-OPERATION CHECKS ..... 4-1 Valve clearance ......6-15 DESCRIPTION ........2-1 Pre-operation check list ....4-2 Tires ..........
Page 8
STORAGE ..........7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1 Reporting safety defects ....9-3 Motorcycle noise regulation ....9-4 Maintenance record ......9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ........9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-9...
SAFETY INFORMATION EAU10251 AND/OR WHEN MADE NECES- tions are the most likely places SARY BY MECHANICAL CONDI- for motorcycle accidents to oc- MOTORCYCLES SINGLE TIONS. cur. TRACK VEHICLES. THEIR SAFE • Ride where other motorists can USE AND OPERATION ARE DEPEN- Safe riding see you.
Page 10
Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
Page 11
Maximum load: been specifically designed for use on create instability due to improper 197 kg (434 lb) (CAL) this motorcycle. Since Yamaha cannot weight distribution or aerody- 200 kg (441 lb) (U49) test all other accessories that may be namic changes. If accessories...
Page 12
SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before eyes, see your doctor immediately. therefore, such accessories are leaving the motorcycle unattended If any gasoline spills on your skin not recommended. and remove the key from the main or clothing, immediately wash the Use caution when adding electri- switch.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10680 To unlock the steering Main switch/steering lock LOCK The steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting systems, and is Push the key in, and then turn it to used to lock the steering.
This warning light comes on or flashes high beam of the headlight is switched when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self- diagnosis system. EAU11120 Oil level warning light “...
INSTRUMENT AND CONTROL FUNCTIONS EAU11731 tance that can be traveled with a full EAU12343 Speedometer unit Handlebar switches tank of fuel. This information will enable you to plan future fuel stops. Left 1. “TRIP” button 2. Odometer/tripmeter 1. Dimmer switch “ ”...
INSTRUMENT AND CONTROL FUNCTIONS EAU12400 EAU12500 EAU12820 Dimmer switch “ ” Horn switch “ ” Clutch lever Set this switch to “ ” for the high Press this switch to sound the horn. beam and to “ ” for the low beam. EAU12660 Engine stop switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the engine and is used in com- handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU13120 2. Turn the key counterclockwise to EAU13210 Fuel tank cap Fuel the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.
10%. Gasohol UNLEADED GASOLINE ONLY containing methanol is not recom- ECA10700 Fuel tank capacity: mended by Yamaha because it can CAUTION: 17.0 L (4.49 US gal) (3.74 Imp.gal) cause damage to the fuel system or ve- Fuel reserve amount: The following precautions must be hicle performance problems.
INSTRUMENT AND CONTROL FUNCTIONS EAU13550 This indicates reserve. With the fuel Fuel cock cock lever in this position, the fuel re- The fuel cock supplies fuel from the serve is made available. Turn the fuel tank to the carburetors while also filter- cock lever to this position if you run out ing it.
INSTRUMENT AND CONTROL FUNCTIONS EAU13610 EAU14211 Starter (choke) lever “ ” Seats Passenger seat To remove the passenger seat Remove the nut, and then pull the pas- senger seat up. 1. Projection 2. Seat holder 1. Starter (choke) lever “ ”...
INSTRUMENT AND CONTROL FUNCTIONS 2. Install the seat bracket and bolts. EAU14281 Helmet holder 3. Install the passenger seat. NOTE: Make sure that the seats are properly secured before riding. 1. Bolt 2. Seat bracket 1. Helmet holder 2. Unlock. To install the rider seat 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU14481 Storage compartment The storage compartment is located on the left side of the vehicle. To open the storage compartment 1. Slide the lock cover open, insert the key into the lock, and then turn it clockwise. 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU14871 3. Pull the ignitor unit panel out to the 5. To increase the spring preload and Adjusting the shock absorber right. thereby harden the suspension, assembly turn the adjusting ring in direction The shock absorber assembly is locat- (a).
Do not deform or damage the gas cylinder in any way, as this will result in poor damping per- formance. Always have a Yamaha dealer service the shock absorber. 1. Quick fastener (after removal) 2. Quick fastener (before installation) 3-13...
INSTRUMENT AND CONTROL FUNCTIONS EAU15300 below and have a Yamaha dealer re- EAU15311 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
Page 32
5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
Final gear oil • Check vehicle for oil leakage. 6-12 • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake • Check brake pads for wear.
Page 35
• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-15, 6-22 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-22 •...
Become thoroughly familiar system to enable starting, one of the Yamaha dealer check the electrical cir- with all operating controls and following conditions must be met: cuit. their functions before riding. The transmission is in the neutral Consult a Yamaha dealer re- position.
(choke) off. off after starting the engine with NOTE: sufficient engine oil, have a Yamaha dealer check the elec- The engine is warm when it responds normally to the throttle with the starter trical circuit. The engine trouble warning (choke) turned off.
OPERATION AND IMPORTANT RIDING POINTS EAU16671 ECA10260 4. At the recommended shift points Shifting CAUTION: shown in the following table, close the throttle, and at the same time, Even with the transmission in quickly pull the clutch lever in. the neutral position, do not 5.
OPERATION AND IMPORTANT RIDING POINTS EAU17180 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
TRAINED AND EQUIPPED TO PER- wrench may be necessary to perform FORM THESE PARTICULAR SER- certain maintenance work correctly. VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
Page 42
PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.
• Replace gasket(s) if necessary. Evaporative emis- • Check control system for dam- √ sion control system age. (For California only) • Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32183 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
Page 45
PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
Page 46
• Lubricate the throttle grip housing and cable. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
Page 47
PERIODIC MAINTENANCE AND MINOR REPAIR EAU17630 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service • After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18751 EAU19551 Removing and installing the Checking the spark plugs panel The spark plugs are important engine components, which are easy to check. The panel shown needs to be removed Since heat and deposits will cause any to perform some of the maintenance spark plug to slowly erode, the spark jobs described in this chapter.
Page 49
Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19672 EAU19822 NOTE: Canister (for California only) Engine oil If a torque wrench is not available when The engine oil level should be checked installing a spark plug, a good estimate before each ride. In addition, the oil of the correct torque is 1/4–1/2 turn must be changed and the oil filter ele- past finger tight.
Page 51
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the engine oil filler cap NOTE: NOTE: and drain bolt to drain the oil from The engine oil should be between the Check the washer for damage and re- the crankcase. minimum and maximum level marks. place it if necessary.
If any for several minutes while checking NOTE: leakage is found, have a Yamaha deal- it for oil leakage. If oil is leaking, im- The oil level should be at the brim of the er check and repair the vehicle.
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the oil filler bolt and drain 6. Check the final gear case for oil EAU20670 Cleaning the air filter element bolt to drain the oil from the final leakage. If oil is leaking, check for The air filter element should be cleaned gear case.
Therefore, all carburetor The engine should never be op- adjustments should be left to a Yamaha erated without the air filter ele- dealer, who has the necessary profes- ment installed, otherwise the sional knowledge and experience.
Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
Page 56
NEVER OVER- in it, or if the sidewall is cracked, con- tires): LOAD YOUR VEHICLE. Make sure tact a Yamaha dealer immediately and 0–90 kg (0–198 lb): Front: that the total weight of the cargo, rid- have the tire replaced.
If any dam- should be designed specifically for cannot be guaranteed. age is found, have a Yamaha this model, and they must be se- After extensive tests, only the dealer replace the wheel. Do not...
If the specified free play cannot be ob- play approved by Yamaha. tained as described above or if the clutch does not operate correctly, have a Yamaha dealer check the internal clutch mechanism. 1. Locknut 2. Clutch lever free play adjusting bolt 3. Clutch lever free play The clutch lever free play should mea- sure 5.0–10.0 mm (0.20–0.39 in) as...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22092 system. If there is air in the hy- Adjusting the brake lever free draulic system, have a Yamaha play dealer bleed the system before operating the motorcycle. Air in the hydraulic system will dimin-...
If a brake pad has worn to the point that the wear indicator groove has almost disappeared, have a Yamaha dealer replace the brake pads as a set. 1. Rear brake light switch 2. Rear brake light switch adjusting nut 1.
However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.
EAU23090 EAU23110 Changing the brake fluid Checking and lubricating the Checking and lubricating the Have a Yamaha dealer change the cables throttle grip and cable brake fluid at the intervals specified in The operation of all control cables and The operation of the throttle grip should...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23131 EAU23140 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- brake and shift pedals brake and clutch levers pose grease) The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.
Recommended lubricant: EWA10730 WARNING Lithium-soap-based grease If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-24...
Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.
If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Positive battery terminal 2. Negative battery terminal The battery is located behind panel A.
Page 67
To charge the battery burns. Avoid any contact with battery damage. Have a Yamaha dealer charge the bat- skin, eyes or clothing and al- To charge a sealed-type (MF) tery as soon as possible if it seems to...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU27102 Replacing the fuses NOTE: Include steps 1–3 and 8–9 only for the The main fuse is located under the igni- main fuse. tor unit panel. The fuse box, which contains the fuses 1. Remove the rider seat. (See page for the individual circuits, is located in- 3-9.) side the storage compartment.
6. Turn the key to “ON” and turn on bulb. 9. Install the rider seat. the electrical circuit in question to check if the device operates. 7. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6-29...
6. Install the headlight unit by install- 4. Place a new headlight bulb into po- ing the screws. sition, and then secure it with the 7. Have a Yamaha dealer adjust the headlight beam if necessary. bulb holder. ECA10660 CAUTION:...
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the defective bulb by EAU24350 a jack either under each side of the Supporting the motorcycle pushing it in and turning it counter- frame in front of the rear wheel or under Since this model is not equipped with a clockwise.
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
MOTORCYCLE CARE AND STORAGE EAU26060 ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re- Care axles. Always rinse the dirt and de- movers or inhibitors, brake flu- While the open design of a motorcycle greaser off with water. id, antifreeze or electrolyte.
Page 75
MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Touch up minor paint damage CAUTION: Remove dirt with warm water, a mild caused by stones, etc. detergent, and a soft, clean sponge, 6. Wax all painted surfaces. Do not use warm water since it in- and then rinse thoroughly with clean 7.
Always store your motorcycle in a cool, NOTE: into the fuel tank. dry place and, if necessary, protect it Consult a Yamaha dealer for advice on 4. Fill up the fuel tank and add fuel against dust with a porous cover. what products to use.
Page 77
MOTORCYCLE CARE AND STORAGE EWA10950 °C (90 °F)]. For more information WARNING on storing the battery, see page To prevent damage or injury from 6-26. sparking, make sure to ground the NOTE: spark plug electrodes while turning Make any necessary repairs before the engine over.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
Page 82
1. Model label The model label is affixed to the frame under the rider seat. (See page 3-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
Page 86
CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
Page 90
Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
Page 91
INDEX Front fork, checking.......6-25 Parking............ 5-5 Fuel ............3-6 Part locations .......... 2-1 Accessories and replacement parts ..6-17 Fuel cock..........3-8 Pre-operation check list ......4-2 Air filter element, cleaning ....6-13 Fuel tank cap...........3-6 Fuses, replacing........6-28 Rear brake light switch, adjusting ..6-20 Battery ..........
Page 92
INDEX Troubleshooting chart ......6-33 Turn signal indicator light ......3-2 Turn signal light bulb or tail/brake light bulb, replacing ..... 6-30 Turn signal switch ........3-4 Valve clearance ........6-15 Vehicle identification number ....9-1 Warranty, extended......... 9-9 Warranty, limited ........9-7 Wheel bearings, checking.....
Page 94
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2004.07-1.8×1 CR...