Table of Contents
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NOTICE
It is the Purchaser's/Owner's obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels affi xed on the machine to their customers/users.
2. Equipment to be installed by TFI Authorized Dealer or a service company
approved by TFI.
3. Provide trained personnel, supervision and correct usage of the equipment.
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TFI Authorized Dealer or a service company approved by TFI.
5. Must use only genuine Tuff Stuff replacement parts.
6.
Machine must be anchored to a solid and level
surface before use.
TUFFSTUFF FITNESS INTERNATIONAL
OWNER'S MANUAL
OWNER'S MANUAL
Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE
Dual Adjustable Pulley System
W/150 lbs Weight Stacks
CDP-300
CDP-300_Rev0
Revision Date 08-06-2014
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Summary of Contents for TuffStuff CDP-300
- Page 1 TUFFSTUFF FITNESS INTERNATIONAL OWNER’S MANUAL OWNER’S MANUAL Maintenance & Assembly Instructions IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE NOTICE It is the Purchaser’s/Owner’s obligation: CDP-300 1. To disclose and post all Rules & Regulations, Danger, Warning and Caution labels affi xed on the machine to their customers/users.
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Page 2: Table Of Contents
Should additional information be required, or should situations arise that are not covered by this owner’s manual, the matter should be directed to Customer Service at Tuff Stuff Fitness International, Inc. in Chino, California. www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks... -
Page 3: Overhead Specifi Cations
Overhead Specifi cations L 51” X W 51” X H 83” PRODUCT WEIGHT 600 lbs. MAX-LOAD WEIGHT LIMIT 300 lbs. www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks... -
Page 4: Danger, Warning, & Caution Labels Information
Carefully read ALL Danger, Warning & Caution labels posted on the machine www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks... - Page 5 Carefully read ALL Danger, Warning & Caution labels posted on the machine www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 6 Carefully read ALL Danger, Warning & Caution labels posted on the machine www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 7 Sign with your order, you can obtain one at no cost to you from Tuff Stuff Fitness by contacting our service department at: 1 (888) 884-8275 service@tuff stuff .net service1@tuff stuff .net www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
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Page 8: Anchoring Unit
Anchoring Unit Holes on footplates are provided for anchoring the unit to the fl oor. (See anchoring hole locations below) ANCHORING HOLE ANCHORING HOLE ANCHORING HOLES www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks... -
Page 9: Important Safety Instructions
Post and disclose all safety, rules and regulations on a bulletin board easily accessible to users. CAUTION: indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks... -
Page 10: Registration, Service & Assembly
Registration, Service & Assembly Thank you for purchasing the CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks. This machine is part of the Tuff Stuff line of quality strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly. -
Page 11: Inspection/Maintenance
Professional Service Company approved by TFI. Keep a service log of all maintenance and repair activities. Extra copies can be downloaded from our website www.tuff stuffi tness.com INSPECTION / MAINTENANCE RECORDS DATE REPLACEMENT REPAIRS INSPECTED BY WARRANTY REPAIRS DATE REPLACEMENT REPAIRS INSPECTED BY www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks... -
Page 12: Cable Inspection
CABLE END SLIPPING OUT IMPORTANT NOTE: DAMAGED OR WORNED CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED. www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks... -
Page 13: Assembly Steps
FLANGED SPACER Z/P 3/8 X 16.5MM HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 9/16 NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16 BASE FRAME, LEFT SIDE ASSEMBLY BASE FRAME, RIGHT SIDE ASSEMBLY www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks... - Page 14 Loosely Tighten Loosely tighten all hardware in this step. DO NOT Fully Tighten. Some component(s) may need pre-assembly and or alignment during the assembly process. www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
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Page 15: Item Qty. Description
SELECTOR POST CARRIAGE RT CARRIAGE LT Note: It is strongly recommended that two people participate in this assembly step. Note: Position reference numbers facing toward the inside of the unit. www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks... - Page 16 Loosely tighten all hardware in this step. DO NOT Fully Tighten. Some component(s) may need pre-assembly and or alignment during the assembly process. Note: Position reference numbers facing toward the inside of the unit. www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 17 FLAT WASHER SAE Z/P 3/8" NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16 FINISHED HEX NUT Z/P 1/2-13 TOP FRAME, LEFT SIDE ASSEMBLY TOP FRAME, RIGHT SIDE ASSEMBLY ADJUSTABLE PULLEY BRACKET ASSEMBLY www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 18 • Some parts have been removed for Clarity. Loosely Tighten Loosely tighten all hardware in this step. DO NOT Fully Tighten. Some component(s) may need pre-assembly and or alignment during the assembly process. www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 19 Assembly List Item Qty. Description HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 1 1/2 SPLIT LOCK WASHER Z/P 1/2" FLAT WASHER SAE Z/P 1/2" CHIN UP CROSS BRACE ASSEMBLY www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 20 100% • It is strongly recommended that two people participate in this assembly step. Wrench tighten all hardware in this step. • Some parts have been removed for Clarity. www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 21 100% • It is strongly recommended that two people participate in this assembly step. Wrench tighten all hardware in this step. • Some parts have been removed for Clarity. www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 22 8. Open the lube package provided and apply a thin fi lm of lubricant around the fi rst 3 inches of the guide rods above the Top Plate. 9. After the cables are installed, do a set of reps to spread the lubricant thoroughly. www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 23 Assembly List Item Qty. Description BLACK NYLON PULLEY WIDE GROOVE 3/8 X 1 X 3 1/2 CABLE CDP-300 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 9/16 FLAT WASHER SAE Z/P 3/8" NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16...
- Page 24 Assembly List Item Qty. Description BLACK NYLON PULLEY WIDE GROOVE 3/8 X 1 X 3 1/2 CABLE CDP-300 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 9/16 FLAT WASHER SAE Z/P 3/8" NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16...
- Page 25 Assembly List Item Qty. Description BLACK NYLON PULLEY WIDE GROOVE 3/8 X 1 X 3 1/2 CABLE CDP-300 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 9/16 FLAT WASHER SAE Z/P 3/8" NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16...
- Page 26 Assembly List Item Qty. Description BLACK NYLON PULLEY WIDE GROOVE 3/8 X 1 X 3 1/2 CABLE CDP-300 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 9/16 FLAT WASHER SAE Z/P 3/8" NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16...
- Page 27 Proceed to inspect; align and wrench tighten ALL hardware assemblies specially those left loosely fasten, making sure the unit is assembled square and perpendicular. www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 28 • Some parts have been removed for Clarity. REAR SHROUD, LEFT SIDE ASSEMBLY REAR SHROUD, RIGHT SIDE ASSEMBLY 41 28 Fully Tighten 100% Wrench tighten all hardware in this step. www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 29 FLAT WASHER USS Z/P 1/4" participate in this assembly step. FRONT SHROUD ASSEMBLY • Some parts have been removed for Clarity. Fully Tighten 100% Wrench tighten all hardware in this step. www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 30 Item Qty. Description HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3 1/2 FLAT WASHER SAE Z/P 3/8" NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16 ACCESSORY HOLDER TUBE www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 31 Item Qty. Description NYLON ANKLE STRAP LOW ROW BAR 1 1/4 ALUMINUM SQUAT BAR 46" DOUBLE LINK (TUBULAR) CONTOUR ERGO HANDLE LONG STRAP SNAP LINK Z/P 8MM X 80MM www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
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Page 32: Parts List
31 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 9/16 BNH4314 87 FACILITY SIGN BE ALERT! THE FITNESS EQUIPMENT... BNH3138 88 EXCECISE CHART CDP-300 DECAL BNH3149 33 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 3/4 BNH2045 89 LABEL CAUTION CHECK PULL-PIN IS FULLY... 1 1/2 X 1 3/8... -
Page 33: Parts List
*6 TOP FRAME, RIGHT SIDE ASSEMBLY UP8069X1 *15 10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS ASSY BNH1982X3 *7 ADJUSTABLE PULLEY BRACKET ASSEMBLY UP8074X1 *27 CABLE ASSEMBLY CDP-300 UP8078X1 *8 CHIN UP CROSS BRACE ASSEMBLY UP8070X1 *46 REAR SHROUD, RIGHT SIDE ASSEMBLY UP8075X2... -
Page 34: Pre-Assembled Components
Pre-Assembled Components www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks... - Page 35 Pre-Assembled Components www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 36 Pre-Assembled Components www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
- Page 37 Pre-Assembled Components www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks...
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Page 38: Pre-Assembled Components
Pre-Assembled Components www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks... -
Page 39: Notes
Notes N o t e s www.tuffstuffi tness.com CDP-300 Dual Adjustable Pulley System W/150 lbs Weight Stacks... -
Page 40: Warranty
No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized repre- sentative of the party. Contact TuffStuff Fitness International at 13971 Norton Avenue, Chino, CA 91710, before returning any defective equipment.
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