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Summary of Contents for AmeriGlide PRO DUMBWAITER
- Page 1 DUMBWAITER 5110 Atlantic Avenue Revision - Ph: (855) 265-5691 Raleigh, NC 27616 JUNE 2020 Fax: (800) 791-6524 info@ameriglide.com...
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Page 2: General Notes
General Notes These instructions are intended for trained personnel for elevating device installations. Install the in accordance with all applicable regulation in your jurisdiction. The following manual state the major steps to install successfully the dumbwaiter in a building, use all personal protective equipment and state of the art work methods to prevents injury, electrical choc and all other danger for yourself and peoples surrounding... -
Page 3: Drive Unit
MAJOR COMPONENTS HEAD GUIDE RAILS LANDING SWITCH LIFTING CHAIN CONTROLER DISCONECT BATTERY BANK DRIVE UNIT... -
Page 4: Emergency Stop
CONTROLER DISCONNECT DRIVE UNIT EMERGENCY STOP BATTERY BANK... - Page 6 GLOSSARY MAJOR COMPONENTS ......................3 STEP 1: Required Tools ......................7 STEP 2: GENERAL NOTES ....................8 STEP 3: Quick Start ........................ 8 STEP 4: LOWER RAIL INSTALLATION ................10 STEP 5: CARRIAGE INSTALLATION ................11 STEP 5: ANCHORING RAILS .................... 12 STEP 6: HEAD ........................
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Page 7: Step 1: Required Tools
STEP 1: Required Tools Impact driver Drill Sawzall/Miter Saw (to cut aluminum track to length) Rubber mallet • Ratchets, sockets, wrenches- ½”, 7/16”, 9/16”, ¾” Screw drivers- small wiring screwdriver, standard #2 phillips head Adapters for impact ... -
Page 8: Step 3: Quick Start
STEP 2: GENERAL NOTES This is not a passenger elevator This lifting device is intended for vertical transport of nonliving cargo only Do not sell, install or use for any other intended uses Train the user for a safe use and explain to user what is the intended use of the dumbwaiter. - Page 9 Carefully rout wires into wireway down to control and plug into appropriate receptacles Install cab Install the car doors Ensure alignment with hallway door Install landing door with Door locks Route wires to controller and plug into appropriate receptacle ...
- Page 10 STEP 4: LOWER RAIL INSTALLATION Establish the centerline of the track based on the layout drawings. Snap a chalk line for centeline reference during later steps. Locate the bottom guide rails and brace to fit inside the shaft, and loosely anchor it to the wall.
- Page 11 STEP 5: CARRIAGE INSTALLATION The carriage comes already assmebled from the factory The lifting link bolt is screwed tight to keep the braked unengaged for handling Ensure the mechanical enstop are installed on the bottom rail section ...
- Page 12 STEP 5: ANCHORING RAILS Once you have the rail/track structure fully stacked and tightened to brace with carriage installed in the guide rail, level the entire track/rail structure and secure it to the wall using (4) 3/8” dia. lag bolts per brace plate at rail joint and head . Use 2 for joints (4) 3/8”...
- Page 13 STEP 6: LIFTING CHAIN The chain comes in separate length, one per section of rail Once the rail system with gear motor, and head assembly in place, rail system anchored to the wall with carriage in place, consider installing the lifting chain ...
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Page 14: Chain Guide
CHAIN GUIDE Route chain trough the slack chain sensor SLACK SENSOR... - Page 15 Wrap chain around drive sprocket back to chain return attachement point on the carriage using master link provided. DO NOT ADJUST CHAIN TENSION NOW CHAIN RETURN ATTACHEMENT...
- Page 16 STEP 7: SUSPENDING CARRIAGE The contrôler comes with jumper for landing and safety, POWER ON controll Turn to servicing mode with key Lift carriage untill this mean you can actualy move carefully the carriage in the upper direction untill the carriage lift and chain become under load. ...
- Page 17 STEP 7: LANDING SWITCHES Install one set of switches per landing on the cantruss instaled on left side of rail system Route the wire back to the contrôler in the provided wireway Wireway should be firmly screwed to the supporting wall, do not rely on 2 face tape provided behind the wireway ...
- Page 18 STEP 8: LANDING KIT Each landing shall be equipped with : Acess door Interlock Hall station Acess door shall be install as per project drawing Acess door are provided with interlock Route wire down to controler in the wireway LANDING KIT TERMINAL 1St landing...
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Page 19: Step 8: Cab Assembly
STEP 8: CAB ASSEMBLY Cab is made out of stainless steel Most part does not require hardware to be assembled, this is a bended tab construction, each tab shall be bended using a pair of plier to lock in place BEND TAB... -
Page 20: Step 9: Acceptance Tests
STEP 9: ACCEPTANCE TESTS Consult local authority for appicables codes and regulation such as, and not limited to : National electrical code National building code Federal codes Elevator code Municipal law and work construction permit ... - Page 21 ELECTRICAL PROTECTIVE DEVICES NAME FUNCTION LOCATION TERMINAL (24Vdc) EXTREME LOW BOTTOM OF LH RAIL EXTREME HIGH TOP OF LH RAIL 10-1 10-2 CAR GATE 11-1 11-2 E-STOP TOP TOP OF RUNWAY 12-1 12-2 E-STOP PIT RH SIDE OF CONTROLER 12-2 The ELECTRICAL PROTECTIVES DEVICES are positively opened devices that will shut power to the controll if any EPD is actuated.
- Page 22 INTERLOCK SOLENOID ( UNLOCKING COIL ) NAME FUNCTION LOCATION TERMINAL (24Vdc) 1St interlock solenoid 1St landing door 2nd interlock solenoid 2nd landing door 3rd interlock solenoid 3rd landing door 4th interlock solenoid 4th landing door The INTERLOCK SOLENOID are electromechanical devices that will ulock the door if the a 24Vdc voltage is present across terminal.
- Page 23 CALL STATION ( LANDING OPERATING DEVICE ) NAME LOCATION FUNCTION LOCATION TERMINAL (24Vdc) 1St landing Call to 1St landing 1St landing door 2nd landing Call to 2nd landing 2nd landing door 3rd landing Call to 3rd landing 3rd landing door 4th landing Call to 4th landing 4th landing door...
- Page 24 LANDING SWITCHES NAME FUNCTION LOCATION TERMINAL (24Vdc) 1St Landing switch 1St landing switch kit front 2nd Landing switch 2nd landing switch kit front 3rd Landing switch 3rd landing switch kit front 4th Landing switch 4th landing switch kit front REAR= DZ FRONT = LS The LANDING SWITCHES are normally closed (NC) postively opened device that confirm the cab is align with the adjacent landing.
- Page 25 DOOR ZONE SWITCHES ( NC circuit ) NAME FUNCTION LOCATION TERMINAL (24Vdc) DZ1-NC 1St Door Zone switch 1St landing switch kit rear DZ2-NC 2nd Door Zone switch 2nd landing switch kit rear DZ3-NC 3rd Door Zone switch 3rd landing switch kit rear DZ4-NC 4th Door Zone switch 4th landing switch kit rear...
- Page 26 REAR= DZ FRONT = LS The door zones NO are normally opened device that confirm the cab is align within the door zone of the adjacent landing. 5110 Atlantic Avenue Ph: (855) 265-5691 Raleigh, NC 27616 Fax: (800) 791-6524 info@ameriglide.com...
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