Related Manuals for Acdeos AXS - FL Step
Summary of Contents for Acdeos AXS - FL Step
- Page 1 AXS – FL Step Manual ACDEOS BV Touwbaan 1A 2352 CZ Leiderdorp Netherlands WWW.ACDEOS.COM Date: April 2020 Vers: 3.0...
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Page 2: Table Of Contents
AXS – FL Step Manual Index Environment ........................2 Technical specifications ....................3 Safety instructions ......................3 Constraints ........................4 Controls ..........................4 Step Control ............................4 Signals ..............................4 Legal requirement according R 107 UN Bus directive: ..............4 Electrical Components ........................ -
Page 3: Technical Specifications
AXS – FL Step Manual 2 Technical specifications Product description Electric operated step for mounting outside under the floor of a vehicle. Installation Under the vehicle Floor at the front- middle or rear door Dimensions Step depth 300 mm - width depending on model 600, 900 or 1000mm For detailed dimensions please refer to the installation drawings Weight total 24-28 Kg depending at model. -
Page 4: Constraints
AXS – FL Step Manual 4 Constraints The step has been designed to be functional and reliable. The product is made as simple and reliable as possible. It has been taken in consideration that the step will be mounted under a vehicle in severe environmental conditions 5 Controls 5.1 Step Control... -
Page 5: Operation
AXS – FL Step Manual 6 Operation 6.1 Deploy Operation procedure The step must have clearance from the vehicle. The vehicle must have the parking brake on, and then the step can be safely operated. The electronics receive a signal from the door switch or driver switch. -
Page 6: Manual Operation
Warning: Changing the vehicle chassis affects the strength of the vehicle. This kind of changes is only allowed after approval of the vehicle builder / constructor. You need to consult the vehicle builder for these kinds of changes. Acdeos cannot be made responsible or held accountable for any vehicle / chassis changes. - Page 7 AXS – FL Step Manual Take the flexible mounting brackets supplied with the step. These brackets can be mounted in several ways. The brackets should be used to fix the rear side of the step to the bottom of the vehicle. It is recommended to find a strong point at the vehicle floor.
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Page 8: Electrical Installation
For safety reasons we recommend this signal is used. If you decide not to use this signal Acdeos cannot take any responsibility for any unsafe operation of the step. AXS – STEP Manual vers 3.0... - Page 9 AXS – FL Step Manual Mechanical Installation of door switch: 12.5 Find the right place on the door to install the door switch, preferably around the area in the doorpost where you find the original door switch. Make sure there is minimum around 10-12 mm free space between the door and the door post when the door is closed.
- Page 10 AXS – FL Step Manual • When installing the switch using the nuts, the switch must stick out at least 12 mm because of the need for magnetic flow around the switch. • The distance between the end of the switch and the door should still be 7 mm.
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Page 11: Installation Of The Led (Optional)
AXS – FL Step Manual 8.3 Installation of the LED (optional): Remove the bottom plate from the step by removing the Hex screws size 8 and the 4 cross headed screws PH2 (see step 1 and 2 of chapter 9.1). Then remove front yellow strip Do not remove the side corners! Push the wires through the hole... - Page 12 AXS – FL Step Manual Connect wires using the pink connectors. Black to black and red to red and squeeze the middle so they are locked in place Heat the connectors using a heat gun, to make them shrink to make the connections water proof.
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Page 13: Testing The Step
AXS – FL Step Manual 8.4 Testing the Step: You should test the step after installation. Follow these instructions: 1. MOUNTING – Check that all the mounting bolts are in place and tightened. 2. MOUNTING – Bring the step out and have 2 people (Max 200kgs) step on it. Check whether the mounting of the step is strong enough for this weight. -
Page 14: Repair
WD40 or silicon sprays Other similar PTFE grease sprays can also be used. This spray is also available at Acdeos under part number S150 310 10 Repair The repair of the step is simple and can be done with the normal available workshop equipment. - Page 15 AXS – FL Step Manual Remove two M8 nuts holding the motor assembly Remove the motor, turn over the black base motor base plate and unscrew the three screws holding the motor Remove the ECU remove the two screws holding the ECU To remove the cable loom, detach the ends of the protection chain.
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Page 16: Assembly
AXS – FL Step Manual Pull the step out of the frame entirely Remove the sliding blocks 10.2 Assembly Most of the assembly is just the reverse version of the disassembly described above, however there are some points to note, these are described below When putting the motor back in place Put a firm bit of grease at the gear. - Page 17 AXS – FL Step Manual Place the gear arms at the step assembly over the two M8 bolts. Align the gear arms with the two marks at the gear. Place the motor assembly over the gear arms. Make sure the lip slides in the slot from the Aluminium profile.
- Page 18 AXS – FL Step Manual After that both turning points have been adjusted connect to power again and let the motor run in both directions. Motor current must be below 3 Amp. Strap electric cable loom Connect the 5 straps at the points for fixation. Now the step assembly is ready for final assembly Slide a sliding assembly with 4 sliding shoes...
- Page 19 AXS – FL Step Manual Pull out the assembly in the out position Connect the push rods to the chassis. Re-connect the cable chain at the chassis and the platform. • Unlock the mechanical motor lock (chapter 7) Move the step in and out and feel if it still runs If the step is not running parallel with the chassis it could be that the gear arms are one tooth off line.
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Page 20: Failure Search
AXS – FL Step Manual • Let the step run in and out and check the motor current. Ideally the step should move in and out with a motor current below 4 amps. Maximum allowed motor current in this situation is 4,5- 5 Amp. -
Page 21: Certification
Product AXS STEP Type Electrical Sliding step AXS FL 600 A AXS FL 900 A AXS FL 1000 A Production under responsibility of Company Acdeos BV Address Touwbaan 1A City 2352 CZ Leiderdorp Country Netherlands Website WWW.ACDEOS.COM Legal represented by Mr. -
Page 22: Spare Parts
AXS – FL Step Manual 13 Spare parts Chassis item Part Part number Rubber cap S150 193 Rubber seal S150 192 Distance piece S150 119 Fixation point rear S150 115 Turning point S150 114 The turning- fixation- and distance pieces can be replaced with the newer S150 01 046 (page 25) item Part Part number... - Page 23 AXS – FL Step Manual Step assembly item Part Part number Bottom cover 600 mm S150 207 Bottom cover 900 mm S150 226 Bottom cover 1000 mm S150 231 End cap kit S150 01 037 Rubber grummet S150 014 Front edge black 600 mm S150 187 Front edge black 900 mm S150 223...
- Page 24 AXS – FL Step Manual item Part Part number Motor base plate S150 220 ECU replacement + int cable loom S150 293 Motor S150 101 Magnetic switch S132 016 Ex centre part S150 166 Lock spring S150 165 Cable loom parts item Part Part number...
- Page 25 AXS – FL Step Manual item Part Part number Washer S150 039 Gear arm S150 208 Ring S150 042 Magnet S150 151 Nylon magnet holder S132 017 Push rod S150 116 Fixation point rear S150 115 Turning point S150 114 Old (S150 114 and S150 115)and new (below) turning points are interchangeable.
- Page 26 AXS – FL Step Manual Appendix 1; Electric schedule serial number < 11000 AXS – STEP Manual vers 3.0...
- Page 27 AXS – FL Step Manual Appendix 1 a; Electric schedule serial number > 11000 AXS – STEP Manual vers 3.0...
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Page 28: Installation Drawings
AXS – FL Step Manual Appendix 2; Installation drawings: AXS FL600A, AXS FL900A, AXS FL1000A AXS – STEP Manual vers 3.0...