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Phason AutoFlex Connect II Installation Manual

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Summary of Contents for Phason AutoFlex Connect II

  • Page 2 Copyright Phason Inc. Printed in Canada All rights reserved. 35140000...

  • Page 3: Table Of Contents

    Table of contents Chapter 1: Introduction ....................... 5 Introducing AutoFlex Connect ........................5 Features ..............................6 Available modules ..........................7 Chapter 2: Installation ....................... 10 What you need to know before installing ....................10 Understanding power surges and surge suppression ............... 10 Reducing electrical noise using filters....................
  • Page 4 Appendixes ........................39 Appendix A: Troubleshooting ......................... 39 Troubleshooting module communication ................... 41 Display Controller states and statuses ....................42 Proper shutdown procedure ....................... 43 Appendix B: Calibrating and troubleshooting actuators................. 43 Calibrating actuators ........................... 43 Determining correct actuator feedback wiring ..................44 Appendix C: Additional modules and repair kits ..................

  • Page 5: Chapter 1: Introduction

    Chapter 1: Introduction Introducing AutoFlex Connect Your facility management solution AutoFlex Connect brings flexibility and versatility to your fingertips. With AutoFlex Connect, you can control and manage ventilation, supplemental cooling, heating, lighting, feeding, and more. Flexible, versatile, and expandable AutoFlex Connect controls are modular. This means you have the flexibility to build the control with only the features you need and to expand in the future.

  • Page 6: Features

    Introducing AutoFlex Connect Features Intuitive user interface with 10-inch display capacitive touch  Local configuration and monitoring at the control using the touchscreen  Remote configuration and monitoring from any web-enabled device  Smart Modules for controlling equipment and monitoring sensors ...

  • Page 7: Available Modules

    AutoFlex Connect AutoFlex Connect Mini Room for 14 modules Room for 6 modules 11.85 in. (30 cm) 14.9 in. (37.8 cm) 7.1 in. (18.0 cm) Available modules (model Actuator Module ACT-1 The ACT-1 is a Smart Module that has one open and one close relay to control inlets and curtain machines, with potentiometer feedback or without (timed).
  • Page 8 A temperature probe connector is included for heat mat control. There is also a connection for a Variable Load Expansion Box. For installation information, read Connecting equipment to VAC-1 modules page 24. For information about Variable Load Expansion Boxes, visit www.phason.ca...
  • Page 9 (model Variable Chimney Module VCM-DC The VCM-DC is a Smart Module that monitors and precisely controls airflow using a chimney fan, damper, and measuring fan. The VCM-DC features a built-in microprocessor that precisely controls equipment and continuously monitors and handles fault conditions. For installation information, read Connecting equipment to VCM-DC modules on page 25.

  • Page 10: Chapter 2: Installation

    Surge suppression devices offer some protection from power surges. Because it is not possible to internally protect this product completely from the effects of power surges and other transients, Phason highly recommends that you install external surge suppression devices. For specific recommendations, see your electrical contractor. If you do not take these precautions, you...

  • Page 11: Reducing Electrical Noise Using Filters

    Phason’s snubber filters (part number 127-0) are for use with solenoids, timer relays, DC motors, furnaces, and other equipment connected to the control’s relays. You can also use the filters with loads connected to power contactors.

  • Page 12: Control And Module Electrical Ratings

    VDC-4 VCM-DC Using power contactors to increase the capacity of relays Phason’s Manual Override Box (model ) has four 240-volt power contactors that allow you to MOB-4 increase the load handling capability of control relays. Manual Override Box is ideal for secondary ventilation fans and electric heaters.

  • Page 13: Enclosure Dimensions And Mounting Guidelines

    Mount the control on a sheltered, vertical surface.  Mount the control with the electrical knockouts facing down.  Mount the control away from sources of moisture and heat.  AutoFlex Connect II 12 in. (30.5 cm) 12 in. 12 in. 12 in.

  • Page 14: Installing Modules

    What you need to know before installing AutoFlex Connect II Mini 12 in. (30.5 cm) 12 in. 12 in. 11.85 in. (30 cm) 12 in. Mounting holes (x4) . These are Mount high-voltage modules only in any of the bottom four module positions...

  • Page 15: Autoflex Layout

    AutoFlex layout Mounting board: make sure all module boards, incoming power, and the ribbon cable from the communication controller are properly connected. Incoming power terminal: connect 120/230 VAC, 50/60 Hz power. See page 29. Ground terminals: connect any equipment grounds to these terminals. See page 29. 12 VDC output terminal: connect any equipment that requires 12 VDC power, such as iWire radios.

  • Page 16: Autoflex Mini Layout

    What you need to know before installing AutoFlex Mini layout Mounting board: make sure all module boards, incoming power, and the ribbon cable from the communication controller are properly connected. Incoming power terminal: connect 120/230 VAC, 50/60 Hz power. See page 29. Ground terminals: connect any equipment grounds to these terminals.

  • Page 17: Connecting Equipment To Modules

    Connecting equipment to modules You can connect more than one piece of equipment to a variable stage or relay if  they are the same type (for example, two fans) and the total current draw and horsepower does not exceed the relay’s limit. The maximum wire gauge for all terminals is 12 AWG, solid or stranded.
  • Page 18 Connecting equipment to modules To connect actuators 1. Connect actuators to the control as shown below. Refer to your actuator’s installation guide for information about its power supply requirements. 2. Calibrate the actuator. You can calibrate by pressing the CALIBRATE button, or using the display.

  • Page 19: Connecting Sensors To In-4 Modules

    Curtain machines Curtain machines, sometimes referred to as winches, open and close curtains or louvers to let in more air or less air. The idea is that more air cools the building. Curtain machines use a timer and do not have a feedback potentiometer. To connect curtain machines Connecting sensors to IN-4 modules The IN-4 Input Module has connections for four analog sensors, dry contact switches, or dry...
  • Page 20 Connecting equipment to modules Other devices Dry contact pulse output, such as a water meter  Dry contact digital switch  Guidelines for connecting sensors Do not run the sensor cable in the same conduit as AC power cables  Do not run the sensor cable beside AC power cables or near electrical equipment.
  • Page 21 DOL 19 DOL 53 DOL 16, 100 lux DOL 16, 1000 lux SPS-2 WINDSPEED-03 DOL 58 CURRENTSENSE-2 Dry contact digital switch Dry contact pulse output...

  • Page 22: Connecting Equipment To Rm-2, Rm-2-3Ph, And Rm-4 Modules

    Connecting equipment to modules Connecting equipment to RM-2, RM-2-3PH, and RM-4 modules Relay Modules have general-purpose relays for controlling fans, heaters, lights, and other equipment. has two high-capacity relays. Each relay has a RM-2 current sensor  has two high-capacity relays and two pilot relays for controlling three-phase RM-2-3PH ...
  • Page 23 To connect motors to Three-Phase Relay Modules (RM-2-3PH)

  • Page 24: Connecting Equipment To Vac-1 Modules

    The VAC-1 also has a connection for a Variable Load Expansion Box (model ). For more VLX-20 information, contact your dealer or visit www.phason.ca 7 A at 120/230 VAC, general-purpose (resistive)  4.9 FLA at 120/230 VAC, PSC motor The ratings of the equipment ...

  • Page 25: Connecting Equipment To Vcm-Dc Modules

    To connect Variable Load Expansion Boxes The VAC-1 and Variable Load Expansion Box (model be on the same VLX-20 must phase. Connecting equipment to VCM-DC modules The VCM-DC is a Smart Module that monitors and precisely controls airflow using a chimney fan, damper, and measuring fan.

  • Page 26: Connecting Equipment To Vdc-4 Modules

    FanDRIVEs follow the programming of the AutoFlex. There are two FanDRIVE models available. Model FD-2-7 has two 7 FLA stages, model FD-1-14 has one 14 FLA stage. For more information about FanDRIVEs, visit www.phason.ca To connect variable frequency drives or FanDRIVEs VFD start/stop connected to a disconnect relay The disconnect relay for the variable frequency drive is a relay on an RM-4 module.

  • Page 27: Connecting Equipment To Feed Loop Kits

    Connecting equipment to Feed Loop Kits The AutoFlex Feed Loop Kit contains two modules specifically designed (model AFX-FEED-LOOP) for controlling chain disk systems. module controls the motors. There is one relay for the chain/drive motor and Loop Drive  one for the auger/fill motor. Both relays include sensors for current monitoring. module monitors the sensors.

  • Page 28: Connecting An Alarm System

    Connecting equipment to modules Connecting an alarm system You can connect an alarm system such as a siren or alarm panel to the alarm terminal. Read your alarm system’s installation guide for instructions and information about the type of system, .

  • Page 29: Connecting The Power Source

    normally closed To connect a alarm system If you are connecting the alarm system to multiple AutoFlex Connect and your system uses a connection (opens on alarm), connect the system as shown in the normally closed normally closed diagram below. Join the alarm relays in a continuous loop.

  • Page 30: Finishing The Installation

    Finishing the installation Finishing the installation After installing and connecting equipment to the AutoFlex control, you are ready to finish the installation. Before you start configuring the control, you need to verify the connections and close the control. After you have finished connecting all equipment and wiring: 1.

  • Page 31: Chapter 4: Overview Of Autoflex Connect

    Chapter 4: Overview of AutoFlex Connect This chapter is a brief overview to help you get started and move around AutoFlex Connect. For more specific and detailed help, press the help icon [ ] on any of the screens. Getting started Log in The login screen shows all available users.

  • Page 32: Configure The Network

    Getting started Configure the network AutoFlex Connect can be networked in several ways. Here are some things to think about before deciding the type of network. Do you need to monitor your AutoFlex Connect remotely? If yes, do you want to monitor from ...
  • Page 33 Notes for IP addressing 1. Choose your network IP method, DHCP STATIC If your router has DHCP enabled, AutoFlex Connect does not require any additional  settings. If you will be using STATIC IP addressing, you need to assign a new STATIC IP address ...

  • Page 34: Create Users

    Getting started Off-site connections After you have configured the network and restarted your AutoFlex Connect, it will be available remotely. The two best ways to connect from off-site are: Phason web services site: https://www.phason.ca/webservices/WebservicesLogin.php  available from Phason devices app:...

  • Page 35: Select The Units Of Measure

    Select the units of measure At the Preferences screen, press Units Create rooms and equipment groups Rooms and equipment groups make up the structure of your building or site. Rooms contain equipment groups. Equipment groups contain equipment. For more specific help, press the help icon [...

  • Page 36: Check For Modules

    Getting started Rooms 1. Use the menu to go to the Structure screen and then press Rooms. 2. Press the add new room icon [ Equipment groups 1. Press one of the rooms. 2. Press the add equipment group icon [ Check for modules Use the menu to go to the Configuration screen and then press the refresh hardware icon [ The control will check each module position to see if a module is installed in it and what type of...

  • Page 37: Assign Equipment To Groups

    Assign equipment to groups 1. At the Configuration screen, press one of the groups. 2. Press the module with the hardware you want to assign. 3. Press the number for the input/output. Arrange the Home screen The Home screen scrolls through each room. Each room has its own screen. Press the left or right arrows to change screens.

  • Page 38: Adjust Master Set Points

    Getting started Adjust master set points At the Home screen for the room you want to adjust, press the room management icon [ Adjust equipment settings 1. At the Structure screen, press Rooms. 2. Press the room and the group that has the equipment you want to adjust. 3.

  • Page 39: Appendixes

    Appendixes Appendix A: Troubleshooting Some solutions in the table refer to repair kits. For more information about kits, read on page 45. Appendix C: Additional modules and repair kits Before servicing the control, switch OFF the power at the source. Problem(s) Possible cause(s) Possible solution(s)
  • Page 40 AutoFlex layout on pages 15 and 16. The display controller is damaged. Replace the controller board with kit KAFXC- DCONTROL2. The PHASON USB drive has Replace the drive. Contact your dealer or exceeded its life. Phason for more information.

  • Page 41: Troubleshooting Module Communication

    Troubleshooting module communication When the modules are communicating properly with the Communication Controller, the following module LEDs should be flashing approximately once per second. Module Module Module Module RM-2 IN-4    LOOP- RM-2-3PH   ACT-1V VAC-1 LED1 ...

  • Page 42: Display Controller States And Statuses

    Appendix A: Troubleshooting Display Controller states and statuses State LED status Description Power supply L1 ON AC power is normal.  L2 OFF If AC power fails, go to State 2.  L1 OFF The system is shutting down because of an AC power failure. ...

  • Page 43: Proper Shutdown Procedure

    Proper shutdown procedure Always follow this procedure to properly shut down your AutoFlex Connect before doing any service. 1. Press Menu > > > Administration Diagnostics Shut Down Display If the display does not respond or is damaged, place the switch on the module mounting board in the position.

  • Page 44: Determining Correct Actuator Feedback Wiring

    Appendix B: Calibrating and troubleshooting actuators During calibration, the actuator opens, pauses, and then closes. If the actuator is operating properly, the inlet should open completely and then close completely. After closing completely, the actuators should position according to the temperature and default settings. Before calibrating actuators, make sure the limit switches are set and the cable ...

  • Page 45: Appendix C: Additional Modules And Repair Kits

    Appendix C: Additional modules and repair kits Repair kits are available for most circuit boards. If you need more information about repair kits, contact your dealer, or visit www.phason.ca Additional modules ACT-1 ACT-1V Actuator Module...
  • Page 46   display board to the mounting board Includes all cables  KAFXM-RIBBON Ribbon cable, 5 inches For AutoFlex Connect II Mini only  Connects the communication  board to the mounting board KAFX-POWER KAFXM-POWER Power supply, 35 W Power supply, 25 W...
  • Page 47 KAFX-MOUNTING KAFXM-MOUNTING AutoFlex Connect II AutoFlex Connect II Mini mounting mounting board board For AutoFlex Connect II For AutoFlex Connect II Mini only   only Includes 25 W power supply  Includes 35 W power  supply...
  • Page 48 Index Input Module ........8, 19–21, 45 IP address ..........32–33 AC actuators ........See actuators ACT-1 ..See Actuator Module, See Actuator Module kits ............. 45–47 Actuator Module ......7, 17–19, 45 alarm system ..........28–29 layout ............... 15 login ..............
  • Page 49 Variable AC Module ......8, 45, 46 Variable Chimney Module ..... 9, 25, 45 temperature probe ....See also sensors Variable DC Module 9, 24–25, 24–25, 46, 24–25 variable frequency drive ..24–25, 24–25, 24–25 units of measure ..........35 VCM-DC....
  • Page 50 Limited warranty This warranty applies only to Phason AutoFlex Connect II controls (AUTOFLEX). If you need warranty service, return the product and original proof of purchase to your dealer. Phason Inc. (Phason) warrants the AUTOFLEX subject to the following terms and conditions.
  • Page 51 Service and technical support Phason will be happy to answer all technical questions that will help you use your AutoFlex Connect. Before contacting Phason, check the following: Read this guide for information about the feature with which you  are having trouble.
  • Page 52 Quick installation Mounting guidelines Mount the control on a sheltered, vertical surface  Mount the control with the electrical knockouts facing down.  Mount the control away from sources of moisture and heat.  12 in. (30.5 cm) 12 in. (30.5 cm) 12 in.
  • Page 53 AutoFlex Connect II quick installation Electrical ratings Control power 85 to 264 VAC, 50/60 Hz 0.4 A at 125 VAC; 2 A at 30 VDC, resistive load Alarm relay 0.2 A at 125 VAC; 1 A at 30 VDC, inductive load...
  • Page 54 AutoFlex Connect II quick installation Input Module The IN-4 is a Smart Module that has connections for four analog sensors, dry contact switches, or dry contact pulse outputs. For complete installation information and a list of supported sensors, read Connecting sensors to IN-4...
  • Page 55 AutoFlex Connect II quick installation Alarm relay Each AutoFlex control has an alarm relay connection on the inside of the cover. For complete installation information, read in the Connecting an alarm system AutoFlex Connect II installation guide Normally open alarm system...
  • Page 56 AutoFlex Connect II quick installation VCM-DC module The VCM-DC is a Smart Module that monitors and precisely controls airflow using a chimney fan, damper, and measuring fan. For complete information, read in the Connecting equipment to VCM-DC modules AutoFlex Connect II installation guide...
  • Page 57 AutoFlex Connect II quick installation Actuators with DC-signal feedback Curtain machines VDC-4 module The VDC-4 is a Smart Module that has four outputs for controlling variable frequency drives (VFD), FanDRIVEs, or other equipment requiring a 0 to 10 V DC signal. For complete installation information, read...
  • Page 58 AutoFlex Connect II quick installation VAC-1 module The VAC-1 is a single-output Smart Module with a that can control variable-speed fans, heat mats, current sensor and lights. A temperature probe connector is included for heat mat control. For complete installation information,...
  • Page 59 AutoFlex Connect II quick installation Feed Loop Kit The Feed Loop Kit contains two Smart Modules specifically designed for controlling chain disk systems. For complete installation information, read in the Connecting equipment to Feed Loop Kits AutoFlex Connect II installation guide module controls the motors.

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