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Amada IPB-5000B Operation Manual

Inverter-type welding power supply
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INVERTER-TYPE WELDING POWER SUPPLY
IPB-5000B
IPB-5000B-MU
OPERATION MANUAL
990-325 REV B

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Summary of Contents for Amada IPB-5000B

  • Page 1 INVERTER-TYPE WELDING POWER SUPPLY IPB-5000B IPB-5000B-MU OPERATION MANUAL 990-325 REV B...
  • Page 2 IPB-5000A and IPB-5000B Power Supply models. Amada Weld Tech adds an I/O Accessory box on to the rear of the IPB-5000B Power Supply. This added option has the –MU suffix in the part number. See addendum at the end of this manual for...
  • Page 3 IPB-5000B Thank you for purchasing our Inverter Welding Power Supply IPB-5000B. ・ For correct use, read this operation manual carefully. ・ After reading, save it in a proper place where you can easily access to. Contents 1. Special Precautions (1) Safety Precautions ················································································· 1-1 (2) Precautions for Handling··········································································...
  • Page 4  Displacement Sensors ········································································ 11-7  Displacement Sensor Conversion Cables ················································ 11-7 12. Error Codes ··························································································· 12-1 13. Outline Drawing (1) IPB-5000B-00-00/01/03/04/07 ·································································· 13-1 (2) IPB-5000B-00-02/05 ·············································································· 13-1 (3) Displacement Sensors ··········································································· 13-2  GS-1830A Type, Ono Sokki ································································· 13-2 ...
  • Page 5 IPB-5000B 14. Schedule Data Table (1) Weld SCHEDULE Setting ········································································ 14-1 (2) PRECHECK Setting················································································ 14-8 (3) COMPARATOR Setting ··········································································· 14-11 (4) CONTROL Setting ·················································································· 14-18 (5) STATUS Setting ···················································································· 14-25...
  • Page 6 IPB-5000B 1. Special Precautions (1) Safety Precautions CAUTION ！ Before using, read "Safety Precautions" carefully to understand the correct method of use. Denotes operations and practices that may result in personal injury or damage to the equipment if not correctly followed.
  • Page 7 IPB-5000B W ARNING Do not put your hands between the electrodes. When welding, keep your fingers and hands away from the electrodes. Do not touch any welded part or electrodes during welding and just after welding finished. The welded part of a workpiece, electrodes and arm are very hot.
  • Page 8 IPB-5000B CAUTIO N Apply the specified source voltage. Application of a voltage out of the specified range can cause fire and electric shock. Do not splash water on the equipment. Water splashed over the electric parts, can cause electric shock and short circuits.
  • Page 9 IPB-5000B (2) Precautions for Handling  When transporting or moving the Power Supply, do not lay it down. Also, handle the Power Supply with care so as not to make an impact such as drop on it.  Install the Power Supply on a firm and level surface. If it is used inclined or on its side, it may have a malfunction.
  • Page 10 TO TURN OFF MAIN CIRCUIT BREAKER AND WAIT FOR AT LEAST 5 MINUTES NOT TO GET AN ELECTRIC SHOCK. Location: the side surface of a plastic cover inside IPB-5000B Meaning: Danger Location: Output terminal cover inside IPB-5000B Meaning: Danger of Electrical Shock (5) Function Difference Depending on Model The function of “only for Model with Displacement Sensor”...
  • Page 11 IPB-5000B 2. Features The IPB-5000B is an inverter welding power supply designed for spot welding and fusing. Because of a compact design, it is easy to move and install. In addition, the monitor function makes possible the judgment of defective or non-defective welding.
  • Page 12 IPB-5000B 3. Packaging Shipping Kit List Verify that contents of the container agree with the kit list. If you see any damage, please contact us. Packaged Kit Quantity IPB-5000B Operation Manual Cable Clamp (Large) for fixing I/O Cable Cable Clamp (Small) for fixing I/O Cable 3.
  • Page 13 Displays the information such as setting of a weld schedule, monitored values of weld current, etc.  POWER Lamp Lights up when the power switch is turned on to supply the power to IPB-5000B and IPB-5000B works normally.  START Lamp Lights up while the start signal is input to make the sequence start.
  • Page 14 IPB-5000B  CURSOR Key Moves the cursor upward/downward or to the right/left on Display Screen.  MENU Key Press MENU Key to display MENU Screen.  RESET Key Press RESET Key to reset the display of a trouble after removing the cause of the trouble when the trouble display is shown on Display Screen.
  • Page 15 IPB-5000B (2) Rear Panel Rear Panel Input Breaker Cover Input/Output Terminal Cover ① INT.24V EXT.COM STOP SCH 1 SCH 2 SCH 4 SCH 8 SCH16 ② SCH32 SCH64 PARITY (WE1 STOP) WELD ON/OFF ERROR RESET COUNT RESET W.INTERRUPT PRG PROTECT ③...
  • Page 16 Before coupling with the connector, decide which mode is to be selected, RS-232C or RS-485 and confirm the communication mode. RS-232C is set at the factory shipment. Mismatching of the communication mode setting at IPB-5000B with the mode at PC results in malfunction. 4. Name and Functions of Each Section...
  • Page 17 Allow at least 10 cm or more from the end of the Wiring Outlet projected at the Output Terminal Cover in the rear potion of IPB-5000B. As IPB-5000B should be air-cooled, do not install it in a closed area. [Front View]...
  • Page 18 Numerals of (1) to (8) in the above figure represent the order of connection procedures in the following pages. * 1: All items are separately sold except IPB-5000B. * 2: The Voltage Detecting Cable is used only for Constant Voltage Control, Constant Current/Constant Voltage Combination Control and Constant Power Control.
  • Page 19 IPB-5000B. The ways of connecting the Input Terminal Block of Welding Transformer are different from each other, depending on the input voltage of IPB-5000B. Connect in such way as  below in the case of 200V System (200 to 240V) and as ...
  • Page 20 (See 4.(2)) in the rear panel of IPB-5000B to Welding Transformer. (3) Connecting Start Cable Connect Start Cable from Terminal Strip for External Input/Output Signal (See 4.(2)) in the rear panel of IPB-5000B to Terminal Strip for Start Switch in Welding Head. (4) Connecting Voltage Detecting Cable...
  • Page 21 232C or RS-485 and confirm the communication mode (See 6.(9)(c) COMM MODE for the selection of RS-232C and RS-485). Mismatching of the communication mode setting at IPB-5000B with the mode at PC results in malfunction. RS-232C is set at the factory shipment.
  • Page 22 IPB-5000B (8) Connecting Displacement Sensor (only for model with Sensor) Install firmly Displacement Sensor not so as to rattle in reference to the figure below. Install Displacement Sensor with insulated. Adjust sensor so that shaft of sensor Displacement Detecting retracts halfway...
  • Page 23 An example of the operation for the use of Welding Power Supply is shown as follows: 1. Start up IPB-5000B 2. Press MENU Key in the front panel to display MENU Screen 3. Move the cursor ( ) to SCHEDULE Key in MENU Screen and press ENTER Key to display SCHEDULE Screen 4.
  • Page 24 Move the cursor ( ) to the number or ON (or OFF) to be set or changed and press +/- key to complete such setting as input of a number or change of ON/OFF. IPB-5000B has various functions, which are set in the respective screens. Press MENU Key in Front Panel to display MENU screen.
  • Page 25 As the following, each item of (a) to (f) is described. (a) SCH. # It denotes No. of weld SCHEDULE. 127 weld schedules as SCHEDULE #1 to #127 can be set on IPB-5000B. (b) Time Time period of each movement in welding is set at the dimension of ms.
  • Page 26 IPB-5000B  Constant Voltage Control  Constant Current/Constant Voltage Combination Control  Constant Power Control 6. Description of Display Screens...
  • Page 27 IPB-5000B  SCHEDULE (2/2) Screen As the following, each item of (a) to (e) is described. (a) CONTROL Sets a control method for WE1 and WE2 respectively. CURR: Constant Current Control VOLT: Constant Voltage Control COMB: Constant Current/Constant Voltage Combination Control...
  • Page 28 IPB-5000B (4) MONITOR Screen In this screen, you can confirm the working condition during welding. The monitored data, that is, Current, Voltage, Power and Resistance in every schedule are displayed. Current is indicated in yellow solid line, Voltage is cyan, Power is green and Resistance is magenta.
  • Page 29 (i) Weld Time The period during which weld current is supplied is displayed. Note) IPB-5000B holds the monitored value of all schedules (only the latest one for waveform) while the power is on. When the power is turned off, all values are cleared.
  • Page 30 99.9 mΩ and the lower (L) to 00.0 mΩ, no monitoring is done. Note) IPB-5000B holds the monitored value of all schedules (only the latest one for waveform) while the power is on. When the power is turned off, all values are cleared.
  • Page 31 IPB-5000B (6) ENVELOPE Screen Here, the envelope waveform is prepared. The function of Envelope is to draw a waveform (here, calling Envelope Waveform) having allowable criteria based on a standard waveform (an average actual weld waveform) and compare a monitored actual weld waveform with the Envelope Waveform in order to judge “Good”...
  • Page 32 IPB-5000B (d) OFFSET Set the upper and lower limit of Envelope Waveform. (e) ON/OFF Set the activation or inactivation of the function. ON: Envelope function works OFF: Envelope function does not work (f) NEW Selects a standard waveform. (g) EDIT Changes INTERVAL, OFFSET or ON/OFF one another.
  • Page 33 IPB-5000B  Select NEW Button and press ENTER Key to draw a standard waveform.  Select MON Button and press ENTER Key to draw a standard waveform from a monitored waveform.  Select CURR Button and press ENTER Key to draw the standard waveform of a current waveform.
  • Page 34 IPB-5000B  INTERVAL sets the time period from the beginning to end of Envelope waveform. OFFSET sets a plus (+) and minus (-) allowable value. Concerning ON/OFF, ON should always be selected when using Envelope function. If OFF is selected, no Envelope function works.
  • Page 35 (d) CURR (MONITOR) Displays the monitored current at PRECHECK current supplying. Note) IPB-5000B holds the monitored value of all schedules (only the latest one for waveform) while the power is on. When the power is turned off, all values are cleared.
  • Page 36 IPB-5000B (8) CONTROL Screen Depict the screens of setting Weld Stop Function, Weld Time Comparator, etc. (a) INPUT Selects the type of Weld Stops. OFF: External Input, WE1 Stop Input and Interrupt Input are effective. DISPLC: Weld Stop works at the set displacement value (only for Sensor equipped).
  • Page 37 Displays the displacement at the time of detecting workpiece, the time of the end of squeeze time (only for Sensor equipped). Note) IPB-5000B holds the monitored value of all schedules (only the latest one for waveform) while the power is on. When the power is turned off, all values are cleared.
  • Page 38 IPB-5000B (9) STATUS Screen Change the initial setting of IPB-5000B here in this screen. According to customer’s preference, precise setting can be obtained.  STATUS (1/2) Screen (a) WELD TRANS Set a transformer. Select it between IT*-360*6 and IT*-780*6. Since IT*-142*6 is used for adjustment, do not select it.
  • Page 39 IPB-5000B (e) SCHEDULE# Fixes the method of how to select a schedule. EXT. (NP): Select a schedule by closing a schedule-selecting terminal on Rear Panel EXT. (P): Select a schedule by closing a schedule-selecting terminal and a parity terminal on Rear Panel.
  • Page 40 IPB-5000B  STATUS (2/2) Screen (a) TRANS SCAN MODE Set the scan mode of transformers. Does not work in Model with Displacement sensor. OFF: No scan mode is used. ON: A SCHEDULE is performed. 1-2: Consecutive 2 SCHEDULE’s are performed.
  • Page 41 IPB-5000B (f) NO CURR MONITOR START Set the starting time (Period for Neglect) of no-current supplying monitor. No-current supply is not detected during the Period for Neglect from the start of current supply. (g) PW MONITOR START Set the starting time (Neglect) of pulse width monitor.
  • Page 42 IPB-5000B  ERROR SETTING Screen The signals output at the occurrence of an error (NG Signal/Caution Signal) can be set item by item. (a) OFF/ON OFF: NG Signal is output. The input of Start Signal is not accepted at the occurrence of ON: Caution Signal is output.
  • Page 43 IPB-5000B  MISC Screen (a) USER (1.00 – 9.99) It is for testing. It cannot be used. (b) MIN CURR Set the minimum current. NORMAL: Settable from 10% of full scale. LOW: Settable from 2.5% of full scale. Note: You can set lower current in LOW mode, but note that it may exceed the range of the setting accuracy when the setting is 10% of full scale or less.
  • Page 44 IPB-5000B GOOD: Count-up is done if the judgment is GOOD in current-supplied monitoring. Judgment in Monitor Counting Manner GOOD Count-up CAUTION No Count-up No Count-up WORK: Count-up is not done if the judgment is NG in current-supplied monitoring. Judgment in Monitor Counting Manner WELD Counter counts-up.
  • Page 45 The example of a basic operation is described, using a transformer IT*-780*6 and a control method of Constant Current Control. (1) Connect correctly Welding Transformer IT*-780*6 and peripheral equipments to IPB-5000B, referring to the connection way (5. Installation and Connection). (2) Turn on the Breaker. CAUTION Check that the display screen and lamps are turned on normally.
  • Page 46 IPB-5000B (5) Press MENU Key on Front Panel to display MENU Screen. Move the cursor ( ) to SCHEDULE and press ENTER Key to display SCHEDULE Screen. Move the cursor ( ) to each place and set the values of the table below to each place by +/- Key.
  • Page 47 IPB-5000B (7) Press WELD Key on Front Panel to light up WELD Lamp (LED). START POWER WELD MENU RESET CURSOR － ＋ ENTER (8) Set ON (Closed circuit) to WELD ON/OFF on Connecting Terminal Strip External Input/Output Signal at Rear Panel.
  • Page 48 IPB-5000B 8. External Interface (1) Connection Diagram for External Input/Output Signals CAUTION Use the shielded for the external input/output signals and connect the shielded line to the COM terminal (6, 15, 18, 22, or 34).  When contacts on PLC are used as input signal 24V DC INT .24V...
  • Page 49 IPB-5000B  When NPN transistor (sink type) on PLC is used as input signal 24VDC INT.24V EXT.COM STOP Ｐ Ｌ Ｃ SCH 1 SCH 2 SCH 4 SCH 8 SCH16 SCH32 SCH64 PARITY(WE1 STOP) WELD ON/OFF ERROR RESET COUNT RESET W.INTERRUPT...
  • Page 50 IPB-5000B  When PNP transistor (source type) on PLC is used as input signal Ｐ Ｌ Ｃ 24VDC INT.24V 24VDC EXT.COM STOP SCH 1 SCH 2 SCH 4 SCH 8 SCH16 SCH32 SCH64 PARITY(WE1 STOP) WELD ON/OFF ERROR RESET COUNT RESET W.INTERRUPT...
  • Page 51 IPB-5000B  When solenoid valves are activated by the use of an external power supply 24VDC 120VAC 24VDC SOL POWER SOL 1 SOL 2 SOL COM  When solenoid valves are activated by the use of an internal power supply 24VDC INT.24V...
  • Page 52 IPB-5000B Pin No. Description 2ND STAGE Input Terminal. Closing the Pin makes the sequence start. When the sequence works, SOL2 Terminal on Pin 33 is closed. COM Terminal. Internally connected to GND Chassis. Schedule Input Terminal. 7 = Schedule 1, 8 = Schedule 2, 9 = Schedule 4, 10 = Schedule 8,...
  • Page 53 IPB-5000B Pin No. Description Interrupt Input Terminal. The function is changed in dependence on the selection of WELD STOP (INPUT) at 6.(8)CONTROL Screen. * In the case of OFF selected at INPUT, When this Pin is closed while the sequence works at WE1 (W1), COOL (CO) and WE2 (W2), the sequence skips to HOLD.
  • Page 54 Closed at the time when weld current is ready for being supplied. Open at WELD OFF or in the occurrence of NG. POWER ON Closed in the occasion when the power supply of IPB-5000B is turned on. The rated capacity of a contact is 24V DC 20 mA (Semi-conductor switch used).
  • Page 55 IPB-5000B (3) Schedule No. and Schedule Select Terminals Schedule No.: SCHEDULE# ●: Closed Blank: Open SCHEDULE# SCH 1 SCH 2 SCH 4 SCH 8 SCH16 SCH32 SCH64 PARITY ● ● ● ● ● ● ● ● ● ● ● ●...
  • Page 56 IPB-5000B Schedule No.: SCHEDULE# ●: Closed Blank: Open SCHEDULE# SCH 1 SCH 2 SCH 4 SCH 8 SCH16 SCH32 SCH64 PARITY ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●...
  • Page 57 IPB-5000B Schedule No.: SCHEDULE# ●: Closed Blank: Open SCHEDULE# SCH 1 SCH 2 SCH 4 SCH 8 SCH16 SCH32 SCH64 PARITY ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●...
  • Page 58 IPB-5000B 9. Timing Chart (1) Fundamental Sequence 2 ND STAG E OF F S OL2 Out put OF F OF F Weld Current SQ D S QZ RC E ND Outp ut OF F G OOD Out put OF F...

  • Page 59: Precheck

    IPB-5000B  In the case of DATA OUTPUT at COMM CONTROL, Communication data output time is included. Communication Speed Calculation Mode Setting (CALCULATION MODE) Setting NORMAL FAST (COMM SPEED) 330 ms Max. 280 ms Max. 9600bps 19200bps 275 ms Max.
  • Page 60 IPB-5000B (2) Determination of Weld Schedule Weld Schedule is determined after Chattering Prevention Time, “START SIG. TIME” elapses from the input of Start Signal. Period set at Period set at START SIG. TIME START SIG. TIME 2ND STAGE 2ND STAGE...
  • Page 61 IPB-5000B (3) Behavior of START SIG. HOLD * NO HOLD Setting: If Start Signal is made open during the period from SQD to W2, a weld sequence is broken off on the way and results in E13: CYCLE ERROR. Even if Start Signal is made open during HO, the weld sequence goes to an end.
  • Page 62 IPB-5000B (4) Behavior of END SIG. TIME * HOLD: When 2ND STAGE Signal is closed for 10ms or less, END or GOOD Signal is output for 10ms. When 2ND STAGE Signal is closed for the longer period than 10ms, END or GOOD Signal is output for the closed period.
  • Page 63 IPB-5000B (5) Behavior of SOL1 and SOL2 SOL1 Output works by the Input of 1ST STAGE. When 1ST STAGE Input is open, SOL1 Output also becomes open if it is before the start of a weld sequence. After the start of a sequence, even if 1ST STAGE Input is open, SOL1 Output keeps closed until the sequence comes to an end.
  • Page 64 IPB-5000B (6) “Error” or “Caution” in PRECHECK An example of weld sequence is shown, representing that a current goes out of the range between the upper and lower limit set in PRECHECK Screen with an error signal, “NG” or “Caution” generated in the use of PRECHECK Current Supply function.
  • Page 65 IPB-5000B (7) At Occurrence of “Error” or “Caution” A sample weld sequence is shown, which represents the occasion where NG or CAUTION is produced while current is supplied. 2ND STAGE SOL2 Outp ut Weld Cu rrent Sequence i s not perform ed after NG o r Caution is produced.
  • Page 66 IPB-5000B (8) Behavior in TRANS SCAN MODE  OFF Setting It is a setting of the case where Transformer Selector MA-650A is not used. The behavior is the same as the one in (1) Fundamental Sequence. Those settings mentioned below in  through  are the ones of the case where Transformer Selector MA-650A is used.
  • Page 67 IPB-5000B  1-5 Setting Firstly, weld current is supplied on the first selected SCHEDULE No. (N), then on the next SCHEDULE No. (N+1), and then on the consecutive SCHEDULE Nos. N+2, N+3, N+4 in turn. In this occasion, weld current is supplied through the transformer selected at Transformer No.
  • Page 68 IPB-5000B 1) In the case of OFF or BI-DIRECTION at COMM CONTROL, CALCULATION MODE Display Screen NORMAL FAST 310 ms SCHEDULE 360 ms Note) MONITOR 205 ms 155 ms The values at the tables show maximum COMPARATOR 380 ms 330 ms ones.
  • Page 69 IPB-5000B  1-3 Setting Similarly in the following part, weld current is supplied on the consecutive 3 SCHEDULE No.’s. Weld current is supplied through the transformer selected at Transformer No. (TR#) in each SCHEDULE Screen. The Squeeze Delay Time (SQD) is added in the first weld current only.
  • Page 70 IPB-5000B (9) Movement of Displacement Sensor O FF We l d Cu r re n t SQ D S QZ D ELA Y T IME D is p la ce m en t Symbol: SQD: Squeeze Delay Time SQZ: Squeeze Time WD: Work Detecting Time (0.4 ms Max.)
  • Page 71 IPB-5000B 10. External Communication Function (1) Introduction IPB-5000B can be used to set schedules from an externally-connected personal computer (abbreviated as PC) or to read monitored data and several kinds of status data. (2) Data Transmission Item Content Select either of the followings at STATUS Screen:...
  • Page 72 IPB-5000B (3) Configuration  RS-485 Host computer Device No.1 Device No.2 Device No.31 RS-232C RS-485 … … RS-232C/RS-485 Conversion Adapter 31 Devices Max. Note 1: When controlling two or more Lasers with one host computer, register the device No. (COMM UNIT#) for each device. Set the device No. at STATUS Screen (See 6.(9)(d)).
  • Page 73 IPB-5000B (4) Protocol  Single-directional Communication Mode (When DATA OUTPUT is selected at COMM CONTROL in STATUS Screen) 1) Monitor Data Data strings: !01001:1.49,1.51,0.51,0.55, 0.7, 0.3,2.01,2.03,0.61, 0.55, 1.2, 0.3,+01.250,010.0,010.0,-00.300 [CR] [LF] Device No. Fixed to 2 digits (00 to 31) Schedule No.

  • Page 74: Error (High)

    (# 0 1 I CR LF) From IPB-5000B to Host PC ! ID1 ID2 : IPB-5000B , ROM Version CR LF (! 0 1 : IPB-5000B , ROM Version CR LF) Note) When “*” is set for both ID1 and ID2, all connected devices respond.
  • Page 75 * See (5)Order Table of Schedule Data for the data order of a Schedule. * When Schedule No. is “000”, the basic set conditions are set. * The set data is returned as confirmation from IPB-5000B. When data outside the range is set, the last data before setting is exactly returned.
  • Page 76 * Regarding the number of digits and location of the decimal point in each data, each data is required to follow Data Code Table. * The set data is returned as confirmation from IPB-5000B. When data outside the range is set, the last data before setting is exactly returned.
  • Page 77 Example: Read monitor data from No. 0001 to 0017 in Device No. 01. From Host PC to IPB-5000B # ID1 ID2 ? Start No. – End No. CR LF (# 0 1 ? 0 0 0 1 - 0 0 1 7 CR LF) From IPB-5000B to Host PC ! ID1 ID2 Start No.
  • Page 78 IPB-5000B (5) Data Code Table  Order Table of Schedule Data 1) Specific Data in accordance with Schedule No. (Schedule No.: 001 to 127) Character Range of Increment/ Order Item String Setting Decrement nnnn, Squeeze Time 0000 to 9999 (NB1) nnn.n,...
  • Page 79 IPB-5000B 2) Common Data Character Order Item Contents String Selection of Welding 01: IT*-360*6 Transformer 02: IT*-780*6 00: Slope Time Excluded Weld Time 01: Slope Time Included Selection of Start-up 00: 1ms 01: 5ms Condition Stabilizing Time 02: 10ms 03: 20ms...
  • Page 80 IPB-5000B  Order Table of Monitor Data (Most Recent Monitor Value) Output Data Order Contents (n=0 to 9) n.nn, WE1 Monitor Current (Peak Value) 0001 n.nn, WE2 Monitor Current (Peak Value) 0002 n.nn, WE1 Monitor Voltage (Peak Value) 0003 n.nn,...
  • Page 81 IPB-5000B  Specified Code 1) Specifying of Weld Sequence (T) Dimension of “ms” is added to each data. Specified Increment/ Item Range of Setting Code Decrement Squeeze Delay Time 0000ms to 999ms Squeeze Time 0000ms to 999ms Upslope 1 Time 000.0ms to 500.0ms...
  • Page 82 IPB-5000B 3) Setting of Monitor Upper/Lower Limit (N) Specified Increment/ Item Range of Setting Code Decrement WE1 Monitor Current Upper Limit 0.00kA to 9.99kA 0.01kA WE1 Monitor Current Lower Limit 0.00kA to 9.99kA 0.01kA WE2 Monitor Current Upper Limit 0.00kA to 9.99kA 0.01kA...

  • Page 83: Current (24Vdc)

    IPB-5000B 4) Reading of Monitor Judgment Results (J) The function to save judging results is not equipped. Read them after each welding. Specified Item Contents Code Judgment Result of Current Upper/Lower Limit Judgment Result of Voltage Upper/Lower Limit Judgment Result of Power...
  • Page 84 IPB-5000B 5) Reading of Monitored Value (M) The function to save judging results is not equipped. Read them after each welding. Specified Item Contents (n=0 to 9) Code WE1 Monitor Current (PEAK Value) n.nnkA WE2 Monitor Current (PEAK Value) n.nnkA WE1 Monitor Voltage (PEAK Value) n.nnV...
  • Page 85 IPB-5000B Output Data Order Contents (n=0 to 9) n.nn, Precheck Monitor Current n.nn, WE1 Monitor Current (RMS Value) n.nn, WE2 Monitor Current (RMS Value) n.nn, WE1 Monitor Voltage (RMS Value) n.nn, WE2 Monitor Voltage (RMS Value) ±nn.nnn, Final Displacement nnn.n, WE1 Weld Time nnn.n,...
  • Page 86 IPB-5000B 8) Setting of Initial Setting Condition (P) Specified Item Contents Code 00: Closed Circuit of Schedule Select Terminal (No Parity) Schedule Select Method 01: Closed Circuit of Schedule Select Terminal (Parity Valid) 02: Select on Front Panel Start Signal Stabilizing...
  • Page 87 IPB-5000B 9) Reading of Error and Error Reset (E) Specified Item Code Error Reset Error Reading See 12. Error Codes for details of Codes E01 to E25. 10) Control (Q) Specified Item Contents Code 00: Constant Current W1 Control Mode...
  • Page 88 IPB-5000B 11. Specifications (1) Specifications Items Common Specification in IPB-5000B (1) Constant Current Control: Controls so that weld current can be the set current (2) Constant Voltage Control: Controls so that the voltage detected at V sensing cord connected across electrodes can be the set voltage...
  • Page 89 Power Setting Range 0.10 to 9.99kW (POWER-L) * POWER-H, POWER-L indicates Constant Power Control. IPB-5000B holds the monitored value of all schedules (only Monitor the latest one for waveform) while the power is on. When the power is turned off, all values are cleared.
  • Page 90 IPB-5000B Items Common Specification in IPB-5000B Set at COUNTER. Count-up Output is produced when the counting arrives at Pre-set value for each mode. (1) TOTAL (Total Counter Mode) Every time the weld current is supplied, Count-up (+1 increment) is performed regardless of a judgment result.
  • Page 91 Set at READY OUTPUT. READY Output WELD ON: Closed with Weld Current Supply ready Setting POWER ON: Closed with IPB-5000B turned on Accuracy of +/-3%, Full Scale (Designated Condition / Fixed Load) at the Constant Current case of setting and monitoring...
  • Page 92 IPB-5000B IPB-5000B-00-03/04/05 Displacement 30.000mm Max. Measurement Range Displacement Measurement +/-15μm Accuracy GS-1830A manufactured by Ono Sokki Co. Ltd. GS-1813A manufactured by Ono Sokki Co. Ltd. Displacement Sensor LGK-110* manufactured by Mitutoyo Corp. (Option) ST1278* manufactured by HEIDENHAIN * An optional conversion cable is necessary.
  • Page 93 IPB-5000B (2) Optional Items (Separately Sold)  Input Cables PK-01855-□□□ If a customer procures the cable by oneself, prepare it in accordance with the following right-hand specifications. Branch Length Type Specifications of Standard Cable -002 Rated Voltage 600V AC min.
  • Page 94 IPB-5000B  [SENS] Cables SK-05741 Item Branch No. Length (m) -002 [SENS] Cable -005 SK-05741 -010  Start Cables A-03081 Item Branch No. Length (m) -001 Start Cable A-03081 -002  Displacement Sensors Item Manufacturer GS-1830A ONO SOKKI Co. Ltd.

  • Page 95: Corrective Action

    If E-02 MEMORY ERROR is displayed again, repair is required. Contact us. Temperature rises inside *Check whether or not duty cycle IPB-5000B and exceeds the specific value. Observe the E-03 OVER HEAT thermostat for power value. element inside power *Stop the operation and, after cooling the unit is open.
  • Page 96 IPB-5000B Error Contents Cause Corrective Action Code Short-circuit wire is cut Connect Pin 1 to Pin 3 on rear terminal E-07 ABORT between Pin 1 and Pin 3 strip. STOP on rear panel. *Check the pressing force, electrode contact and wire connection of weld head.

  • Page 97: Table Of Contents

    IPB-5000B Error Contents Cause Corrective Action Code Current is out of range between upper limit *Check weld pickup (contamination) of and lower limit set PRECHECK electrodes, contact of electrodes and E-15 ERROR PRECHECK Screen workpieces. when PRECHECK *Check range set at PRECHECK Screen.
  • Page 98 IPB-5000B Error Contents Cause Corrective Action Code *Check workpieces, welder and Measured displacement is DISPLACEMENT welding power supply voltage. E-26 out of upper limit set at ERROR (HIGH) *Check range set at CONTROL CONTROL Screen. Screen. *Check workpieces, welder and...
  • Page 99 IPB-5000B 13. Outline Drawing (1) IPB-5000B-00-00/01/03/04/07 (Dimensions in mm) S T AR T PO W E R WELD MENU RESET CURSOR － ＋ ENTER (34) 4-M4 (2) IPB-5000B-00-02/05 (Dimensions in mm) START POWER WELD MENU RESET CURSOR － ＋ ENTER 296.5...
  • Page 100 IPB-5000B (3) Displacement Sensors  GS-1830A Type, Ono Sokki Cable length: Approx. 1.9m φ11 10.5 Surface for fixing φ15 14±0.1 -0.009 (20) 13. Outline Drawing 13-2...
  • Page 101 IPB-5000B  GS-1813A Type, Ono Sokki Cable length: Approx. 1.9m φ11 10.5 Surface for fixing φ15 14±0.1 -0.009 (20) 13. Outline Drawing 13-3...
  • Page 102 IPB-5000B  LGK-110 Type, Mitutoyo φ 12 Screw for fixing Thrust Stem M9.5 × 0.5 φ8 ー0.015 (h7) 13. Outline Drawing 13-4...
  • Page 103 IPB-5000B  ST1278 Type, HEIDENHAIN φ13 - 0.009 φ13 (h6) 13. Outline Drawing 13-5...
  • Page 104 IPB-5000B 14. Schedule Data Table (1) Weld SCHEDULE Setting 14. Schedule Data Table 14-1...
  • Page 105 IPB-5000B 14. Schedule Data Table 14-2...
  • Page 106 IPB-5000B 14. Schedule Data Table 14-3...
  • Page 107 IPB-5000B 14. Schedule Data Table 14-4...
  • Page 108 IPB-5000B 14. Schedule Data Table 14-5...
  • Page 109 IPB-5000B 14. Schedule Data Table 14-6...
  • Page 110 IPB-5000B 14. Schedule Data Table 14-7...
  • Page 111 IPB-5000B (2) PRECHECK Setting COMP CURR COMP CURR ITEM ITEM TIME VOLT TIME VOLT SCH# SCH# SCH1 SCH28 SCH2 SCH29 SCH3 SCH30 SCH4 SCH31 SCH5 SCH32 SCH6 SCH33 SCH7 SCH34 SCH8 SCH35 SCH9 SCH36 SCH10 SCH37 SCH11 SCH38 SCH12 SCH39...
  • Page 112 IPB-5000B COMP CURR COMP CURR ITEM ITEM TIME VOLT TIME VOLT SCH# SCH# SCH55 SCH84 SCH56 SCH85 SCH57 SCH86 SCH58 SCH87 SCH59 SCH88 SCH89 SCH60 SCH61 SCH90 SCH62 SCH91 SCH63 SCH92 SCH64 SCH93 SCH65 SCH94 SCH66 SCH95 SCH67 SCH96 SCH68...
  • Page 113 IPB-5000B ITEM COMP CURR ITEM COMP CURR TIME VOLT TIME VOLT SCH# SCH# SCH113 SCH121 SCH114 SCH122 SCH115 SCH123 SCH116 SCH124 SCH117 SCH125 SCH118 SCH126 SCH119 SCH127 SCH120 14. Schedule Data Table 14-10...
  • Page 114 IPB-5000B (3) COMPARATOR Setting 14. Schedule Data Table 14-11...
  • Page 115 IPB-5000B 14. Schedule Data Table 14-12...
  • Page 116 IPB-5000B 14. Schedule Data Table 14-13...
  • Page 117 IPB-5000B 14. Schedule Data Table 14-14...
  • Page 118 IPB-5000B 14. Schedule Data Table 14-15...
  • Page 119 IPB-5000B 14. Schedule Data Table 14-16...
  • Page 120 IPB-5000B 14. Schedule Data Table 14-17...
  • Page 121 IPB-5000B (4) CONTROL Setting 14. Schedule Data Table 14-18...
  • Page 122 IPB-5000B 14. Schedule Data Table 14-19...
  • Page 123 IPB-5000B 14. Schedule Data Table 14-20...
  • Page 124 IPB-5000B 14. Schedule Data Table 14-21...
  • Page 125 IPB-5000B 14. Schedule Data Table 14-22...
  • Page 126 IPB-5000B 14. Schedule Data Table 14-23...
  • Page 127 IPB-5000B 14. Schedule Data Table 14-24...
  • Page 128 IPB-5000B (5) STATUS Setting STATUS WELD TRANS WELD TIME START SIG.TIME START SIG.HOLD SCHEDULE# END SIG.TIME MONITOR MODE CALCULATION MODE TRANS SCAN MODE COMM CONTROL COMM MODE COMM UNIT# COMM SPEED NO CURR MONITOR START PW MONITOR START NG OUTPUT...
  • Page 129 IPB-5000B-MU IPB-5000B-MU Addendum This addendum is designed to be a supplement to the IPB-5000B Operator Manual and it addresses the difference between the standard Amada Weld Tech IPB-5000B Inverter Power Supply and the Amada Weld Tech IPB-5000B-MU Inverter Power Supply. The Amada Weld Tech IPB-5000B Power Supplies with the –MU suffix (i.e.
  • Page 130 IPB-5000B-MU -MU – I/O Accessory Box Schematic + Mating Connectors The terminal strip shown in the schematic below is located behind the –MU –I/O Accessory Box. Refer to Chapter 8. External Interface for more information on the available signals on this terminal strip.
  • Page 131 IPB-5000B-MU J1: 24VDC Valve Output Connector SOL COM SOL1 SIGNAL PIN # COMMENTS VOLTAGE CURRENT NAME SOL COM 24 VDC 0.5A Same as Terminal Block # 34 SOL1 24 VDC 0.5A Same as Terminal Block # 32 Not Used Not Used...

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Ipb-5000b-mu