1. Manuals
  2. Brands
  3. HBM Manuals
  4. Transducer
  5. TOP Transfer
  6. Mounting instructions

HBM TOP Transfer Mounting Instructions

Force transfer standard
Hide thumbs
Table of Contents

Advertisement

Quick Links

Mounting Instructions
Force transfer standard
TOP Transfer
B 20.TOPTRANS.10 en

Advertisement

Table of Contents
loading

Related Manuals for HBM TOP Transfer

Summary of Contents for HBM TOP Transfer

  • Page 1 Mounting Instructions Force transfer standard TOP Transfer B 20.TOPTRANS.10 en...

  • Page 3: Table Of Contents

    ..........TOP Transfer dimensions .

  • Page 4: Safety Instructions

    Safety instructions Use in accordance with the regulations Force transducers of TOP Transfer types: TOP–Z30 and TOP–Z4A are used to make comparative force measurements (force transfer). Use for any additional purpose shall be deemed to be not in accordance with the regulations.
  • Page 5 TOPTRANS In these mounting instructions residual dangers are pointed out using the following symbols: DANGER Symbol: Meaning: Highest level of danger Warns of a directly dangerous situation in which failure to comply with safety requirements will lead to death or serious physical injury. WARNING Symbol: Meaning:...
  • Page 6 TOPTRANS These transducers are only to be installed by qualified personnel strictly in accordance with the specifications and with the safety rules and regulations which follow. It is also essential to observe the appropriate legal and safety regulations for the application concerned. The same applies to the use of accessories.

  • Page 7: Scope Of Supply

    Scope of supply • Force transducer TOP–Z30, TOP–Z4A • Operating Manual TOP Transfer The TOP Transfer force transducers are only available in conjunction with a DKD calibration certificate (not included in the scope of supply) • DKD calibration certificate according to EN10002–3, ISO 376 Order no.
  • Page 8 TOPTRANS Accessories for TOP–Z4A • ZKM tensile force introduction according to EN10002–3 or ISO376 for 20 kN: Order no. 1-Z4/20kN/ZKM 50kN: Order no. 1-Z4/50kN/ZKM 100kN: Order no. 1-Z4/100kN/ZKM 200kN: Order no. 1-Z4/200kN/ZKM 500kN: Order no. 1-Z4/500kN/ZKM • ZGUW/ZGOW knuckle eye for 20kN: Order no.

  • Page 9: Application Information

    Be sure to allow for them when planning, installing and operating the measurement configuration . To obtain optimum measurement results, the transducer must be connected to an amplifier of the greatest accuracy (for example, the DMP40 from HBM). B 20.TOPTRANS.10 en...

  • Page 10: Structure And Mode Of Operation

    TOPTRANS Structure and mode of operation 3.1 TOP–Z30 Fig.3.1 TOP–Z30 (100 N...10 kN) The measuring body comprises a system of measuring springs with strain gauges. Two internal threads attached on both sides are used to introduce the tensile forces. To introduce compressive forces, load buttons to screw into the thread are available as accessories.

  • Page 11: 10 3.2 Top-Z4A

    TOPTRANS 3.2 TOP–Z4A 1 = Measuring body 2 = Termination diaphragms 3 = SG 4 = Threaded pin 5 = Cable box 6 = Tapped hole Fig.3.2 TOP–Z4A (20 kN...500 kN) The measuring body comprises a system of measuring springs with 8 applied strain gauges (S.G.).

  • Page 12: Conditions On Site

    The uncoated force introduction areas of the TOP–Z4A are greased to protect them against corrosion. 4.5 Loading disturbance variables Torsion, bending and transverse load are disturbance variables and are therefore to be avoided. If necessary they can be remedied with HBM mounting accessories (section 5.3 ). B 20.TOPTRANS.10 en...

  • Page 13: Electromagnetic Compatibility

    TOPTRANS 4.6 Electromagnetic compatibility The transducers have been tested for use in controlled electromagnetic envi- ronments acc. to EN61326:2002;TabB.1. Mechanical installation 5.1 Important measures for installation – handle the transducer gently, it is essential not to apply mechanical stress to the housing diaphragm –...

  • Page 14: Mounting Accessories For Compressive Loading

    TOPTRANS 5.2 Mounting accessories for compressive loading Thrust pieces according to EN10002–3 or ISO376 are available for introducing the compressive forces. For the TOP–Z30, thrust pieces EDO3/1kN or EDO4/50kN (see Page 26) and two load buttons (see page 25) are available. With the TOP–Z4A, the thrust piece (see page 32) can be placed directly on the crowned threaded pin.

  • Page 15: Mounting Accessories For Tensile Loading

    TOPTRANS 5.3 Mounting accessories for tensile loading Knuckle eyes and tensile force introductions (ZKM) according to ISO376 are available for installing the TOP–Z30 and the TOP–Z4A. These mounting accessories prevent the introduction of torsional moments and when 2 knuckle eyes are used, stop bending moments and transverse and angular loading being introduced in the transducers.
  • Page 16 TOPTRANS upper knuckle Weight approx. approx. ∅ B ∅ B Type Type lower knuckle (kg) (Nm) 1–Z4/20kN/ ZGOW TOP-Z4A/20 kN 1–Z4/20kN/ ZGUW 1–U2A/2t/ZGOW TOP-Z4A/50 kN 1–U2A/2t/ZGUW 1–Z4/100kN/ ZGOW TOP-Z4A/100 kN 1–Z4/100kN/ ZGUW 1–U2A/10t/ ZGOW 50 +0,001 TOP-Z4A/200 kN 2000 1–U2A/10t/ –0,014 ZGUW 1–Z4/500kN/...
  • Page 17 TOPTRANS Installation with force introduction piece ZKM according to EN10002–3 or ISO376 ZKM tensile force introduction for TOP–Z4A Tensile force introduction ZKM for ∅ D TOP–Z30 ∅ D Type Order number TOP–Z30/2kN– –0.120 1–Z30/10kN/ZKM 10kN –0.280 Weight Type ZKM accessories ∅...

  • Page 18: Electrical Connection

    TOPTRANS Electrical connection 6.1 Instructions for cabling • Always use shielded, low-capacity measurement cable (HBM cables meet these requirements). • Do not lay measurement cable parallel to high-voltage power lines or control circuits. If this is not possible (e.g. in cable ducts) protect the measurement cable, e.g.
  • Page 19 If a different connection technique is used then good EMC shielding is to be provided in the wiring loom, the shielding again being laid over the full area (see also HBM Greenline Information, document G36.35.0). If the transducer is connected according to the following connection diagram then when the transducer has compressive loading the output voltage at the measuring amplifier is positive.

  • Page 20: Specifications

    TOPTRANS Specifications Type TOP-Z30 TOP-Z4A Data according to VDI standards 2638 Nominal force 0.1 – 1 2 – 20 – 50 100 – Nominal sensitivity mV/V rel. sensitivity deviation rel. tensile/compressive force sensitivity difference Zero signal tolerance mV/V 0.01 rel. zero point compensation (zero 0.004 0.004 signal return)
  • Page 21 Fundamental kHz 0.3 0.5 0.9 1.1 resonance frequency Weight approx. 0.9 approx. 11.2 TOP Transfer force transducers are available only in connection with a DKD calibration to EN 10002–3 or ISO 0376. Order no.: K–CAL–FD... B 20.TOPTRANS.10 en...

  • Page 22: Top Transfer Dimensions

    TOPTRANS TOP Transfer dimensions TOP–Z30 100 N – 1000 N Male connector with protecting cap a./f. Male connector 7-pin B 20.TOPTRANS.10 en...
  • Page 23 TOPTRANS TOP–Z30 2 kN – 10 kN Male connector 7-pin Angle variable according to mounting Male connector 7-pin with protecting cap a./f. B 20.TOPTRANS.10 en...
  • Page 24 TOPTRANS Accessories for TOP-Z30: Knuckle eye ZGOW for nominal load 100 N to 1000 N Lock nuts included in the scope of supply Type U1R/200kg/ZGW B 20.TOPTRANS.10 en...
  • Page 25 TOPTRANS Accessories for TOP-Z30: Knuckle eye ZGUW for nominal load 2 kN to 10 kN Type U2A/1t/ZGUW a./f. ∅ Material: quenched and tempered steel, galvanized; anti-friction bearing steel and PTFE/bronze fabric foil ∅B Nominal a./f. Weight force (kg) 2kN... 33.5 54.5 70.5 10kN...
  • Page 26 TOPTRANS Accessories for TOP–Z30 EDO4 thrust piece according to DIN EN10002-3 or ISO376 ∅ ∅ B groove –0.1 ∅ 5 x 0.5 deep α Weight Type Thrust piece (kg) approx. 13.2 TOP-Z30/ 100 N...1 kN EDO3/1 kN TOP-Z30/ 2 kN...10 kN EDO4/50 kN 0.34 20.2...
  • Page 27 TOPTRANS TOP–Z4A Tapped hole for carrying handle ( 2 x 180° ) M8 x 12 deep 50 long Size ( octagonal ) Fit for centering Type TOP–Z4A/20 kN TOP–Z4A/50 kN 10.2 M20x1.5 – – – TOP–Z4A/100 kN 12.2 M30x2 TOP–Z4A/200 kN 13.1 M39x2 TOP–Z4A/500 kN...
  • Page 28 TOPTRANS Accessories for TOP–Z4A: ZGOW for all nominal loads (20kN, 50kN, 100kN, 200kN, 500kN) a./f. Nominal Order no. Weight force ZGUW knuckle in kg in kN Z4/20kN/ZGOW U2A/2//ZGOW 27.5 Z4/100kN/ZGOW U2A/10T/ZGOW 212.5 +0.002 –0.014 Z4/500kN/ZGOW 17.3 +0.003 –0.018 Nominal force a./f.
  • Page 29 TOPTRANS Accessories for TOP–Z4A: ZGUW knuckle eye for nominal load 500kN View “X” Nominal Order no. Weight force in ZGUW knuckle in kg Z4/500kN/ZGUW +0.003 36 M72x4 –0.008 Nominal force in kN B 20.TOPTRANS.10 en...
  • Page 30 TOPTRANS Accessories for TOP–Z4A: ZGUW knuckle eye for nominal load 20kN and 100kN Nominal force in Order no. Weight ZGUW knuckle in kg Z4/20kN/ZGUW 41.7 67.7 88.7 Z4/100kN/ZGUW 66.5 110.5 145.5 M30x2 B 20.TOPTRANS.10 en...
  • Page 31 TOPTRANS Accessories for TOP–Z4A: ZGUW knuckle eye for nominal load 50kN and 200kN a./f. center of bearing Nominal Order no. Weight force ZGUW a./f. in kg in kN knuckle eye 1-U2A/2t/ 57.5 94.5 124.5 M24x2 31 10 ZGUW +0.003 1-U2A/10t/ M48x2 44 18 -0.018...
  • Page 32 TOPTRANS Accessories for TOP–Z4A EDO4 thrust piece according to DIN EN10002-3 or ISO/FDIS 376 ∅ ∅ B groove –0.1 ∅ 5 x 0.5 deep cut according to hardness α Weight ∅ A ∅ B Type Thrust piece (kg) TOP-Z4A/20kN 1–EDO4/20kN 16.2 0.34 TOP-Z4A/50kN...

  • Page 33: Declaration Of Conformity

    TOPTRANS Declaration of conformity TOP–Z4A B 20.TOPTRANS.10 en...
  • Page 34 TOPTRANS B 20.TOPTRANS.10 en...
  • Page 35 TOPTRANS TOP–Z30 B 20.TOPTRANS.10 en...
  • Page 36 TOPTRANS B 20.TOPTRANS.10 en...
  • Page 37 TOPTRANS B 20.TOPTRANS.10 en...
  • Page 38 TOPTRANS B 20.TOPTRANS.10 en...
  • Page 39 TOPTRANS B 20.TOPTRANS.10 en...
  • Page 40 Hottinger Baldwin Messtechnik GmbH PO Box 10 01 51, D-64201 Darmstadt Im Tiefen See 45, D-64293 Darmstadt Tel.: +49 6151 8030; Fax: +49 6151 803 9100 E-mail: support@hbm.com www.hbm.com B 20. TOPTRANS.10 en...

This manual is also suitable for:

Top–z30Top–z4a

Table of Contents