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Hinowa HP 1100 Manual Use And Maintenance

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MANUAL USE
AND MAINTENANCE
MINIDUMPER MODEL HP1100
MUHP110020404
Courtesy of Machine.Market

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  • Page 1 MANUAL USE AND MAINTENANCE MINIDUMPER MODEL HP1100 MUHP110020404 Courtesy of Machine.Market...

  • Page 2: Table Of Contents

    HP 1100 INIDUMPER MODEL Contents DECLARATION OF CONFORMITY Page 4 INTRODUCTION Page 5 MINI-DUMPER IDENTIFICATION DATA Page 6 CLASSIFICATION Page 7 TERMINOLOGY Page 7 SAFETY WARNINGS Page 8 PICTOGRAMS Page 9 SAFETY AND ACCIDENT PREVENTION 1. GENERAL WARNING Page 11 1.1 Read carefully safety instructions...
  • Page 3 HP 1100 INIDUMPER MODEL 4. OPERATING INSTRUCTIONS Page 17 4.1 Driver’s seat and controls- standard undercarriage Page 17 4.2 Driver’s seat and controls – extensible undercarriage Page 17 4.3 Gasoline engine controls Page 18 4.3.1 Starting the engine Page 18 4.3.2...
  • Page 4 HP 1100 INIDUMPER MODEL 5.3 Hydraulic system Page 35 5.3.1 Hydraulic oil Page 36 5.3.2 Hydraulic oil filter Page 36 5.3.3 Oil reduction translator Page 37 5.4 Electric system Page 38 5.4.1 Battery Page 38 5.5 Rubber tracks maintenance Page 39 5.5.1...

  • Page 5: Declaration Of Conformity

    HP 1100 INIDUMPER MODEL Courtesy of Machine.Market...

  • Page 6: Introduction

    Hinowa dealer to have updated information. Do not hesitate to contact your Hinowa dealer for all useful information or repair; he is always informed on the best way to operate your machine and will advise you on suitable equipment.

  • Page 7: Mini-Dumper Identification Data

    HP 1100 INIDUMPER MODEL MINI-DUMPER IDENTIFICATION DATA A) “CE” PLATE PLACE AND MARK B) P OSITION OF IDENTIFICATION PLATES OF MACHINE PARTS ENGINE SERIAL NUMBER Courtesy of Machine.Market...

  • Page 8: Classification

    Minidumper model TERMINOLOGY To help you understand all the safety and instruction warnings as well as the operating and maintenance instructions of the minidumper HP 1100, you will find below the names of the machine various parts: 1 Track tensioner sprocket...

  • Page 9: Safety Warnings

    This message is used in case of situations, if not IMPORTANTE avoided, could shorten the life of the machine Hinowa Company cannot foresee all possible dangerous circumstances when operating or maintaining the machine. If all the instructions and operations allowed for this machine are followed, you can be sure that the operator and the people nearby can operate safely and without any risk of damaging the machine.

  • Page 10: Pictograms

    HP 1100 INIDUMPER MODEL PICTOGRAMS ONSULT THE MANUAL Carefully read the contents of this manual before starting, operating, doing maintenance jobs, refuelling or other operations on the machine. ANGER WORKING AREA Never stay close or within the working area of the machine equipment.
  • Page 11 HP 1100 INIDUMPER MODEL YDRAULIC OIL IFTING POINTS Courtesy of Machine.Market...

  • Page 12: Safety And Accident Prevention

    HP 1100 INIDUMPER MODEL SAFETY AND ACCIDENT PREVENTION DANGER ATTENZIONE ENERAL WARNING 1.1 Read the instructions carefully Before doing any types of operations on the machine, follow all the safety rules, warnings and instructions given in this manual. 1.2 Follow safety instructions Read the meaning of all safety warnings in this manual and the safety signals on the machine.

  • Page 13: Unauthorised Alterations

    Never alter or/and tamper with the safety valves and the controls in the hydraulic system. Hinowa declines any responsibility for injury to people, damage to things and to the machine if the hydraulic valve standard gauging has been tampered with.

  • Page 14: Measures To Take Before Starting The Engine

    HP 1100 INIDUMPER MODEL OPERATING PRECAUTIONS RECAUTIONS TO TAKE BEFORE STARTING THE ENGINE DANGER ATTENZION 2.1 Safety in the working area Before starting the engine, carefully check the conditions of the working ground to find out any possible irregularities, which might make working dangerous.

  • Page 15: Warning Against Exhaust Fumes

    HP 1100 INIDUMPER MODEL 2.3 Warning against exhaust fumes When working inside a building, make sure there is proper ventilation. If you are not sure about ventilation, use an extension to evacuate exhaust fumes. Exhaust fumes can cause death. Courtesy of Machine.Market...

  • Page 16: Measures To Take While Working

    HP 1100 INIDUMPER MODEL EASURES TO TAKE WHEN WORKING ATTENZION DANGER 3.1 Precautions when starting the engine Before starting the machine, check it properly by walking around it. Warn people nearby that you are starting the machine. Do not allow anyone to climb onto the machine.

  • Page 17: Parking The Machine Safely

    HP 1100 INIDUMPER MODEL Always use a ramp or a loading platform when loading or unloading the machine. Never use high-speed gears. Avoid steering when driving up or down a ramp as it could be very dangerous. If steering is absolutely necessary, first go back to the ground or the flatbed, change direction and then start driving again.
  • Page 18 HP 1100 INIDUMPER MODEL PERATING INSTRUCTIONS 4.1 Driver’s seat and controls – standard version ASOLINE ENGINE VERSION IESEL ENGINE VERSION A - Control joystick– carriage left shift D - Clutch joystick – 2nd shift speed B - Control joystick – dumper tipping E - Control joystick –...
  • Page 19 HP 1100 INIDUMPER MODEL 4.3 GASOLINE ENGINE CONTROLS (Consult also the engine operator’s manual) 4.3.1 Starting the engine UEL VALVE 1. Position the fuel valve to ON. IR LEVEL LOSE 2. Position the air lever to CLOSE. LOSE NB: Never use the air lever when the engine is hot and the air temperature is rather high.
  • Page 20 HP 1100 INIDUMPER MODEL CCELERATION CONTROL LEVER 2. Position the acceleration control lever to obtain the desired rpm. HIGH Oil alarm system (optional) The oil alarm system is designed to prevent damages to the engine, as a result of lack of oil in the sump. Before the oil level drops below the minimum level, the alarm system stops the engine automatically.
  • Page 21 HP 1100 INIDUMPER MODEL 4.3.3 Stopping the engine To stop the engine in an emergency, position the engine switch to OFF. In ordinary conditions, proceed as follows: CCELERATION CONTROL LEVER 1. Position the accelerator control completely to the right. NGINE SWITCH 2.
  • Page 22 HP 1100 INIDUMPER MODEL 4.4 DIESEL ENGINE CONTROLS (See also the “User Manual” of the engine) 4.4.1 Motor Start 4.4.1.1 MANUAL START TROUGH SELF-WINDING SYSTEM In order to start the engine please operate this way: 1. Position the fuel cock on “O” (= open);...
  • Page 23 HP 1100 INIDUMPER MODEL IMPORTANTE IMPORTANT To the engine start by low temperatures do never use additives such as gasoline, ether for paints, gases or other volatile fluids, as they would seriously damage the engine. CAUTION ATTENZIONE Keep always the rubber cap closed except when you have to pour in oil. In fact, when the cap is not on, some impurities, rain or other contaminating substances could enter the motor and cause its quick wear.
  • Page 24 HP 1100 INIDUMPER MODEL 4.4.2 Motor functioning 4.4.2.1 MOTOR FUNCTIONING Warm up the engine more or less 3 minutes long. CAUTION ATTENZIONE Do not unloose or adjust the speed limiting screw and the limiting screw of fuel ignition, as by so doing you could negatively affect the motor efficiency.
  • Page 25 HP 1100 INIDUMPER MODEL IMPORTANT IMPORTANTE If the motor goes on working when the lever is on the position “STOP”, stop the motor by closing the fuel cock (position “S”) or by unloosing the nut of the high pressure pipes on the ignition pump.
  • Page 26 HP 1100 INIDUMPER MODEL 4.5 MOVING THE MACHINE 4.5.1 OPERATING THE UNDERCARRIAGE – STANDARD VERSION ASOLINE ENGINE VERSION IESEL ENGINE VERSION - Straightforward translation Move both levers forward to go straightforward Pull both levers backward to go reverse - Right or left steering...
  • Page 27 HP 1100 INIDUMPER MODEL 4.5.1.1 Operating hydraulic tilting Operating the lever as indicated in the picture allows the hydraulic tilting of the flat bed. ASOLINE ENGINE VERSION IESEL ENGINE VERSION 4.5.1.2 Operating the 2nd translation speed To operate the undercarriage 2nd translation speed, move lever as indicated.
  • Page 28 HP 1100 INIDUMPER MODEL 4.5.1.4 Operating external tool The minidumper hydraulic distributor is provided two a quick connection to operate a hydraulic tool external to the machine. The hydraulic oil drain is positioned on the oil tank plug. Join the hydraulic tool pipes to the quick connections and operate the lever as indicated in the picture to put the circuit under pressure.
  • Page 29 HP 1100 INIDUMPER MODEL 4.5.2 OPERATING THE UNDERCARRIAGE – EXTENSIBLE VERSION ASOLINE ENGINE VERSION IESEL ENGINE VERSION - Straight forward translation Push both levers forward to go straightforward Pull both levers backward to go reverse - Right or left steering...
  • Page 30 HP 1100 INIDUMPER MODEL 4.5.2.1 Operating the hydraulic tilting Operating the lever as indicated allows the hydraulic tilting of the flat bed. ASOLINE ENGINE VERSION IESEL ENGINE VERSION 4.5.2.2 Operating extensible undercarriage - Lever forward: undercarriage opens - Lever backward, undercarriage closes...
  • Page 31 HP 1100 INIDUMPER MODEL 4.5.2.3 Operating 2nd speed translation To operate the undercarriage second speed, move lever as indicated. Only use this control when translating on a flat surface. ASOLINE ENGINE VERSION IESEL ENGINE VERSION 4.5.2.4 Optional control lever The optional control lever will only be used when an accessory kit is mounted.
  • Page 32 HP 1100 INIDUMPER MODEL 4.5.3 MANOEUVRING ON SOFT SOIL Avoid driving on soft or not solid enough soil as it might make the machine unsafe. 4.5.4 AVOID MANOEUVRING ON SLOPES Warning: Manoeuvring on slopes is dangerous. Reduce manoeuvring speed to prevent skidding or tilting.
  • Page 33 HP 1100 INIDUMPER MODEL the slant of the ramp does not exceed 15°. 2. Loading platforms must be strong and wide enough and have the right slant for the machine to go over them. 3. Before loading the machine, clean thoroughly the ramp and the flatbed. Oily, muddy, icy ramps or flat beds can be slippery.
  • Page 34 HP 1100 INIDUMPER MODEL 4.5.7 LIFTING THE MACHINE Please follow the following safety instructions in order to lift the machine correctly: - position the machine on a horizontal plane - nobody has to remain on the driving place by lifting the machine - check that nobody is nearby the machine - use cables that are strong enough to bear the machine’s weight.
  • Page 35 • Check for oil leaks and/or damaged hydraulic tubes. • Only use recommended lubricants. Never mix different lubricants. • Only use the original Hinowa spare parts. • Keep clean the track tensioner greasers and the hydraulic cylinder pins on the tipper.

  • Page 36: Hydraulic System

    HP 1100 INIDUMPER MODEL 5.2 ENGINE MAINTENANCE INTERVAL Q.ty N° WEEK MONTH MONTHS • Level check ENGINE OIL • • Change L.1,1 • Check AIR FILTER • Cleaning *FIRST CHANGE 5.2.1 Checking oil level (See Engine operator’s manual) 5.2.2 Changing engine oil (See engine operator’s manual)

  • Page 37: Hydraulic Oil

    HP 1100 INIDUMPER MODEL 5.3.1 HYDRAULIC OIL Checking hydraulic oil To check oil level, place the machine flat and check that the oil level is about half the inspection hole A. If not, top up through the filling cap B.

  • Page 38: Oil Reduction Translator

    HP 1100 INIDUMPER MODEL 5.3.3 OIL REDUCTION TRANSLATOR Checking reducer oil level The level of oil in the gearbox must be checked every 100 hours. Block reducer with the plugs at the mid-line. Remove plugs as shown in fig. A and check that the oil level is the correct level.

  • Page 39: Electric System

    HP 1100 INIDUMPER MODEL In any case, we suggest choosing oils which, according to the working temperature, do not get consumed too quickly. A constant working temperature must not exceed 90°C. 5.4 ELECTRIC SYSTEM 5.4.1 Battery Checking electrolyte and battery terminals When the battery needs a maintenance check, make sure the engine is off, turn the ignition key on OFF, then remove terminals before check.

  • Page 40: Rubber Tracks Maintenance

    HP 1100 INIDUMPER MODEL 5.5 RUBBER TRACK MAINTENANCE 5.5.1 Checking track tension Stop the machine on a solid and flat surface. Lift machine in safe conditions and put stable blocks under the crawler frame to support it. In correspondence to the central roller of the crawler, measure distance A from the roller bottom to the rubber track rigid inner part.

  • Page 41: Checking Rubber Tracks

    HP 1100 INIDUMPER MODEL DANGER PERICOLO DANGER PERICOLO There is something wrong if the track remains stretched once valve 1 has been turned anticlockwise or loose after having put grease in grease nipple 2. In any case, never try to remove tracks or dismantle the track tension cylinder, as the high pressure of the grease inside the track is very dangerous.
  • Page 42 HP 1100 INIDUMPER MODEL Causes of damages A) Steel ropes break An excessive tension causes the breaking of the steel ropes under the following conditions: - When there is an excess of stones and foreign material between the track and the crawler frame.

  • Page 43: Replacing Rubber Tracks

    HP 1100 INIDUMPER MODEL 2. The cracks and the curves on the rubber edge are due to manoeuvring the track where there are concrete kerbs and sharp edges. CRACK 3. The cracks and abrasions on the rubber of the roller guide slides are caused by...
  • Page 44 HP 1100 INIDUMPER MODEL Removing rubber track 1. Stop your machine on a solid and horizontal plane, lift it and fix it safely with the apposite support as indicated on the picture below. 2. Remove screws and take off cover plate 3 to have access to regulation.

  • Page 45: Checking Nuts & Bolts Tightness

    HP 1100 INIDUMPER MODEL Fitting rubber track DANGER PERICOLO Make sure that all the safety conditions are met when the machine is lifted to fit track. 2.Check that the grease inside the hydraulic cylinder has been removed. 3.Mesh the track links with the sprocket and place the other end of the track on the track tensioning sprocket.

  • Page 46: Storing The Machine

    HP 1100 INIDUMPER MODEL 5.7 STORING THE MACHINE 1. Control the machine. Repair worn or damaged parts. Replace new parts if necessary. 2. Clean air filter elements. 3. Lubricate all greasing points. 4. Put tracks on stable blocks. Lubricate with oil the pins of the track links (except in the case of rubber tracks).

  • Page 47: Technical Specifications

    HP 1100 INIDUMPER MODEL ECHNICAL SPECIFICATIONS 6.1 Technical specifications Gasoline engine Brand and model ................HONDA GX390 No. cylinders/cubic displacement ..........one-cylinder 389 cm Max power ..................13 HP - 3600 g/1’ RPM ......................3500 g/1’ Electric starting....................optional Diesel engine Brand and model ................YANMAR L100AE No.
  • Page 48 HP 1100 INIDUMPER MODEL TRACK HP1100 1240 *1050 1700 * Optional: track hydraulic widening Courtesy of Machine.Market...

  • Page 49: Hydraulic System Diagram-Standard Version-Gasoline Motor

    HP 1100 INIDUMPER MODEL 6.2 Hydraulic system diagram–standard version-gasoline engine 150 bar 150 bar 150 bar Capacity=14[l/1'] Capacity=14[l/1'] Capacity=14[l/1'] Heat-exchanger Honda engine GX390 K1 - 389 cm Filtering 9,6 kW (13.0 HP) - 3600 rpm 25*10 mm ass. RPM 3500 ( vacuum ) 6.2.1 Hydraulic system diagram legend...

  • Page 50: Hydraulic System Diagram-Extensible Version-Gasoline Motor

    HP 1100 INIDUMPER MODEL 6.3 Hydraulic system diagram–extensible version-gasoline engine 150 bar 150 bar 150 bar Capacity=14[l/1'] Capacity=14[l/1'] Capacity=14[l/1'] Heat-exchanger Honda engine GX390 K1 - 389 cm Filtering 9,6 kW (13.0 HP) - 3600 rpm 25*10 mm ass. RPM 3500 ( vacuum ) 6.3.1 Hydraulic system diagram legend...

  • Page 51: Hydraulic System Diagram-Standard Version-Diesel Motor

    HP 1100 INIDUMPER MODEL 6.4 Hydraulic system diagram–standard version-diesel engine 150 bar 150 bar 150 bar Capacity=14[l/1'] Capacity=14[l/1'] Capacity=14[l/1'] Heat-exchanger Yanmar engine L100AE da 406 cm Filtering 7.35 kW (10.0 HP) - 3600 rpm 25*10 mm ass. RPM 3500 ( vacuum ) 6.4.1 Hydraulic system diagram legend...

  • Page 52: Hydraulic System Diagram-Extensible Version-Diesel Motor

    HP 1100 INIDUMPER MODEL 6.5 Hydraulic system diagram–extensible version-gasoline engine 150 bar 150 bar 150 bar Capacity=14[l/1'] Capacity=14[l/1'] Capacity=14[l/1'] Heat-exchanger Yanmar engine L100AE - 406 cm Filtering 7.35 kW (10.0 HP) - 3600 rpm 25*10 mm ass. RPM 3500 ( vacuum ) 6.5.1 Hydraulic system diagram legend...

  • Page 53: Identifying Malfunctions

    HP 1100 INIDUMPER MODEL IDENTIFYING MALFUNCTIONS In order to get the carriage to operate in the best way, never dismantle it unless it is absolutely necessary. If the following instructions to identify breakdowns were not enough to bring back the carriage to its proper working conditions, contact an authorised Hinowa dealer.
  • Page 54 HP 1100 INIDUMPER MODEL - Low or no oil pressure: Wrong oil Use right oil Lack of oil in system Fill up with right oil Defective exhaust valve Contact your authorised dealer - No movements at all (noisy pump): Broken hydraulic pump...

  • Page 55: Appendix

    HP 1100 INIDUMPER MODEL APPENDIX PHOTO N. 1 STEEL ROPES THAT HAVE BEEN CUT PHOTO N. 2 WORN AND BROKEN STEEL CORES PHOTO N. 3 STEEL CORE PARTING Courtesy of Machine.Market...
  • Page 56 HP 1100 INIDUMPER MODEL PHOTO N. 4 BREAKING OF ENGRAVED THREAD BASE CAUSED BY RUBBER BENDING (CURVING) UNDER PRESSURE PHOTO N. 5 BREAKING OF TYRE OUTER PART UNDERNEATH STEEL CORE EDGE PHOTO N. 6 BREAKING OF TYRE INNER PART ON THE STEEL CORE SIDE Courtesy of Machine.Market...
  • Page 57 HP 1100 INIDUMPER MODEL PHOTO N. 7 WORN ENGRAVED THREAD PHOTO N. 8 RUBBER WORN BY DRIVING WHEELS (FIRST STAGE) PHOTO N. 9 RUBBER WORN BY DRIVING WHEELS (FINAL STAGE) Courtesy of Machine.Market...
  • Page 58 HP 1100 INIDUMPER MODEL PHOTO N. 10 CUT FROM SHARP MATERIAL ON TYRE OUTER PART PHOTO N. 11 TYRE OUTER PART BROKEN AND WORN BY HARD SOIL CONDITIONS PHOTO N. 12 CUT ON EDGE OF TYRE INNER PART CAUSED BY...
  • Page 59 HP 1100 INIDUMPER MODEL PHOTO N. 13 BREAKING OF TYRE INNER PART CAUSED BY CONTACT WITH CRAWLER FRAME Courtesy of Machine.Market...
  • Page 60 Legal and administrative seat HINOWA S.p.A. I - 37054 NOGARA (VR) via Fontana Tel. +39 0442 539100 Fax +39 0442 539075 hinowa@hinowa.it www.hinowa.com Courtesy of Machine.Market...

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