KYMCO FILLY 50 Service Manual

PREFACE
This Service Manual describes the
technical features and servicing
procedures for the KYMCO FILLY 50.
Section 1 contains the precautions for all
operations stated in this manual. Read
them carefully before starting any
operation.
Section 2 is the removal/installation
procedures for the frame covers which
are subject to higher removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules and
service information for each part, starting
from periodic maintenance.
Sections 6 through 18 give instructions
for disassembly, assembly and inspection
of engine, chassis frame and electrical
equipment.
Most sections start with an assembly or
system illustration and troubleshooting
for the section. The subsequent pages
give detailed procedures for the section.
The information and contents included
in this manual may be different from
the motorcycle in case specifications
are changed.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION
TABLE OF CONTENTS
GENERAL INFORMATION
FRAME COVERS/EXHAUST MUFFLER
INSPECTION/ADJUSTMENT
LUBRICATION SYSTEM
FUEL SYSTEM
ENGINE REMOVAL/INSTALLATION
CYLINDER HEAD/VALVES
CYLINDER/PISTON
DRIVE AND DRIVEN PULLEYS/KICK
STARTER
FINAL REDUCTION
CRANKCASE/CRANKSHAFT
FRONT WHEEL/FRONT BRAKE/
FRONT SUSPENSION
REAR WHEEL /REAR BRAKE /REAR
SUSPENSION
BATTERY/CHARGING SYSTEM/A.C.
GENERATOR
IGNITION SYSTEM
STARTING SYSTEM
INSTRUMENTS/SWITCHES/LIGHTS
EVAPORATIVE EMISSION CONTROL
SYSTEM
EXHAUST EMISSION CONTROL
SYSTEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18