Page 1 Frequency-controlled pump drive system Sytronix FcP 5020 Operating Instructions Edition 01 R912008034...
Page 2 Internal File Reference RS-d62fe0bdaeba91830a347ea500548643-1-en-US-10 Copyright © Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2018 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial prop‐ erty rights.
Page 3: Table Of Contents
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG I/201 Frequency-controlled pump drive system Sytronix FcP 5020 Table of Contents Table of Contents Page About this Documentation....................7 Validity of the Documentation......................... 7 Required and Amending Documentation....................8 Representation of Information......................10 1.3.1 Consistency............................10 1.3.2...
Page 4 II/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Table of Contents Page 4.3.2 FcP 5020 ASF Type Code Description....................38 4.3.3 Version Matching Table........................39 Input and Output Allocation at the Frequency Converter..............40 4.4.1 Standard Wiring Diagram........................40 4.4.2...
Page 5 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG III/201 Frequency-controlled pump drive system Sytronix FcP 5020 Table of Contents Page 7.2.6 Starting with FcP 5020 dialog......................68 7.2.7 Converter I/O Configuration....................... 71 Analog Input AI1..........................71 Quick Configuration For Rexroth HM20 Pressure Sensor.............. 74 Analog Input AI2..........................
Page 6 IV/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Table of Contents Page Fieldbus Communication........................124 7.8.1 Brief Introduction..........................124 7.8.2 Frequency Converter Parameter Address..................124 7.8.3 Loading Process Data via Dialog....................126 Additional Notes..........................128 7.9.1 Motor Thermal Model Protection.....................
Page 7 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG V/201 Frequency-controlled pump drive system Sytronix FcP 5020 Table of Contents Page Operation........................177 General Information..........................177 Modes..............................177 8.2.1 Standby / Parameter Mode......................177 8.2.2 Operating Mode..........................177 8.2.3 Error Mode............................177 Maintenance......................179 System Overview..........................179 Drive Controllers..........................
Page 8 VI/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Table of Contents Page 14.4.13 Error 20 (OL-1): Converter Overload....................190 14.4.14 Error 21 (OH): Converter over Temperature................... 191 14.4.15 Error 22 (UH): Converter under Temperature................. 191 14.4.16 Error 23 (FF): Fan Failure........................
Page 9: About This Documentation
2 "Safety Instructions" on page 13 before working with the product. This documentation is valid for FcP 5020 systems with Rexroth frequency converter EFC 5610 with firmware of version 03V24 and higher and with Sytronix ASF of version 01V12 or higher.
Page 10: Required And Amending Documentation
8/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 About this Documentation Required and Amending Documentation The product must not be commissioned until you have been provided with the following documentations and you have understood and observed them.
Page 11 R912005854, this document can be downloaded or purchased from Bosch Rexroth. 2. Since the sytronix controller have been embedded to EFC converter, both documents (Sytronix FcP 5020 and EFC 5610) are needed for operating the controller / converter.
Page 12: Representation Of Information
10/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 About this Documentation Representation of Information 1.3.1 Consistency Consistent safety instructions, symbols, terms and abbreviations are used so that you can quickly and safely work with your product using this documenta‐...
Page 13: Symbols
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 11/201 Frequency-controlled pump drive system Sytronix FcP 5020 About this Documentation 1.3.3 Symbols The following symbols indicate notices which are not safety-relevant but in‐ crease the comprehensibility of the documentation. Symbol Meaning If this information is not observed, the product cannot be used and/or operated optimally.
Page 14 12/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020...
Page 15: Safety Instructions
Improper Use Any use deviating from the intended use is improper and thus not admissible. Bosch Rexroth AG does not assume any liability for damage caused by im‐ proper use. The user assumes all risks involved with improper use.
Page 16: Qualification Of Personnel
● Do not commission the product until you can be sure that the end prod‐ uct (for example a machine or system) where the Rexroth product is in‐ stalled complies with the country-specific provisions, safety regulations and standards of application.
Page 17: Product- And Technology-Dependent Safety Instructions
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 15/201 Frequency-controlled pump drive system Sytronix FcP 5020 Safety Instructions Product- and Technology-dependent Safety Instructions WARNING Pressurized system! Danger to life, risk of injury, severe injury when working on systems that have not been stopped! Damage to property! ●...
Page 18 16/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Safety Instructions WARNING High housing voltage and high leakage current! Danger to life, risk of injury caused by electric shock or severe injury! ● Before switch-on and commissioning, ground the components of the FcP system or connect them to the protective grounding conductors at the grounding points.
Page 19: Obligations Of The Machine End-User
Obligations of the Machine End-user The machine end-user of the products by Bosch Rexroth AG is obliged to provide for personnel training on a regular basis regarding the following sub‐ jects: ●...
Page 20 18/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020...
Page 21: Safety Instructions For Electric Drives And Controls
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 19/201 Frequency-controlled pump drive system Sytronix FcP 5020 Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Application documentation Application documentation comprises the entire documentation used to in‐...
Page 22 20/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Safety Instructions for Electric Drives and Controls requires. To comply with these qualifications, it is necessary, among other things, ● to be trained, instructed or authorized to switch electric circuits and devi‐...
Page 23: General Information
You must follow these safety instructions. ● Rexroth is not liable for damages resulting from failure to observe the safety instructions. ●...
Page 24: Hazards By Improper Use
22/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Safety Instructions for Electric Drives and Controls – make sure that their individual application complies with the appli‐ cable safety regulations and standards and carry out the required measures, modifications and complements.
Page 25: Instructions With Regard To Specific Dangers
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 23/201 Frequency-controlled pump drive system Sytronix FcP 5020 Safety Instructions for Electric Drives and Controls Instructions with Regard to Specific Dangers 3.3.1 Protection against Contact with Electrical Parts and Housings This section concerns components of the electric drive and con‐...
Page 26: Protective Extra-Low Voltage As Protection Against Electric Shock
Protective extra-low voltage is used to allow connecting devices with basic in‐ sulation to extra-low voltage circuits. On components of an electric drive and control system provided by Rexroth, all connections and terminals with voltages up to 50 volts are PELV ("Protec‐...
Page 27: Protection Against Dangerous Movements
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 25/201 Frequency-controlled pump drive system Sytronix FcP 5020 Safety Instructions for Electric Drives and Controls 3.3.3 Protection against Dangerous Movements Dangerous movements can be caused by faulty control of connected motors. Some common examples are: ●...
Page 28: Protection Against Electromagnetic And Magnetic Fields During Operation And Mounting
26/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Safety Instructions for Electric Drives and Controls ● Additionally secure vertical axes against falling or dropping after switch‐ ing off the motor power by, for example, – mechanically securing the vertical axes, –...
Page 29: Protection Against Contact With Hot Parts
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 27/201 Frequency-controlled pump drive system Sytronix FcP 5020 Safety Instructions for Electric Drives and Controls 3.3.5 Protection against Contact with Hot Parts Hot surfaces of components of the electric drive and control system. Risk of burns! ●...
Page 30: Battery Safety
28/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Safety Instructions for Electric Drives and Controls 3.3.7 Battery Safety Batteries consist of active chemicals in a solid housing. Therefore, improper handling can cause injury or property damage.
Page 31: General Warnings Of Damage To Property And Damage To The Product
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 29/201 Frequency-controlled pump drive system Sytronix FcP 5020 Safety Instructions for Electric Drives and Controls 3.3.9 General Warnings of Damage to Property and Damage to the Product NOTICE Danger due to improper handling! Damage to property! ●...
Page 32 30/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Safety Instructions for Electric Drives and Controls NOTICE Improper cleaning! Damage to property! ● Close all openings using suitable protective caps and/or fittings in order to prevent cleaning agents from penetrating the system.
Page 33: Explanation Of Signal Words And The Safety Alert Symbol
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 31/201 Frequency-controlled pump drive system Sytronix FcP 5020 Safety Instructions for Electric Drives and Controls Explanation of Signal Words and the Safety Alert Symbol The Safety Instructions in the available application documentation contain specific signal words (DANGER, WARNING, CAUTION or NOTICE) and,...
Page 34 32/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020...
Page 35: About This Product
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 33/201 Frequency-controlled pump drive system Sytronix FcP 5020 About this Product About this Product Product Description FcP 5020 is used to realize a pressure-controlled hydraulic supply with over‐ ride flow control. There is also the possibility to operate it as exclusively pres‐...
Page 36: Component Overview
34/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 About this Product Component Overview 4.2.1 System Components Example Sytronix FcP 5020 Standard asynchronous motor (MOT-FC with forced or self- ventilation) Drive controller (Rexroth EFC 5610) Pump (PGF or PGH internal gear pump, A10VZO-EZ4 or A4VSO-EZ axial piston pump);...
Page 37: Installation Of Efc For Fcp In A Cabinet
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 35/201 Frequency-controlled pump drive system Sytronix FcP 5020 About this Product 4.2.2 Installation of EFC for FcP in a Cabinet Fig. 4-4: Set-up of EFC 5610 for FcP in a cabinet...
Page 38: Type Code And Label Of Efc 5610 For Fcp 5020
4.3.1 Frequency Converter Type Code Description Fig. 4-5: EFC 5610 type code This type code can be found on the Rexroth EFC converter. The following example shows the type plate on EFC 5610 for FcP 5020: Type designation Motor power...
Page 39 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 37/201 Frequency-controlled pump drive system Sytronix FcP 5020 About this Product Fig. 4-7: Certification of EFC 5610 Type designation Material number QR code (Internal use) Serial number of product Version Production data Fig. 4-8: QR code of EFC 5610 for FcP 5020...
Page 40: Fcp 5020 Asf Type Code Description
38/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 About this Product 4.3.2 FcP 5020 ASF Type Code Description Fig. 4-9: FcP 5020 ASF type code FcP 5020 ASF software type code: FWS-XFC01*-C10-01VRS-NN ASF: Application Specific Firmware.
Page 41: Version Matching Table
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 39/201 Frequency-controlled pump drive system Sytronix FcP 5020 About this Product Parameter Name Value F0.01 ASF version F0.02 ASF identifier 0x0C10 F0.03 ASF API required version F0.06 ASF evaluation time F0.07 ASF API version Bit0: ASF valid...
Page 42: Input And Output Allocation At The Frequency Converter
40/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 About this Product Input and Output Allocation at the Frequency Converter 4.4.1 Standard Wiring Diagram Fig. 4-11: Input/output allocation at the frequency converter ● FcP 5020 I/O functionality is given higher priority over the standard EFC functions.
Page 43: Control Terminals Description
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 41/201 Frequency-controlled pump drive system Sytronix FcP 5020 About this Product 4.4.2 Control Terminals Description Digital inputs Terminal Signal function Description Signal requirement Enabled: the pump can be driven by the frequency converter Pump enable Disabled: the pump has no action...
Page 44: Digital Outputs
42/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 About this Product Digital outputs Terminal Signal function Description Signal requirement DO1a, Open collector output: DO1b See Group E2 Open collector output or pulse Max. 30 VDC, 50 mA...
Page 45 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 43/201 Frequency-controlled pump drive system Sytronix FcP 5020 About this Product Terminal Description DC negative bus terminal (only available with models of 5K50 and ① above) DC positive bus terminal ① Tab. 4-2: 3P 400 VAC power terminals description...
Page 46: Control Terminals
44/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 About this Product 4.4.4 Control Terminals Control terminals figure Fig. 4-14: Control circuit terminals The frequency converter might be damaged! CAUTION Please make sure that the power supply of the frequency converter has been switched off before plugging or unplugging the connector.
Page 47: Transport And Storage
Risk of injury, damage during transport and CAUTION Storage! For detail information please reference following documentation for each component. Title Material number Documentation type Rexroth Frequency Converter EFC 3610 / EFC 5610 Series , edition 07 R912005854 Operating Instructions Tab. 5-1: Documentation, drive controllers...
Page 48 46/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020...
Page 49: Assembly And Installation
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 47/201 Frequency-controlled pump drive system Sytronix FcP 5020 Assembly and Installation Assembly and Installation General Information This chapter describes the assembly of the FcP system at its place of use as well as the connection to the hydraulic system and the electrical systems of the machine.
Page 50: Installation Conditions For Frequency Converter And Additional Components
48/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Assembly and Installation Fig. 6-1: Fan distance ● Check all components, installation surfaces and threads for cleanliness. ● Make sure that the assembly can be carried out in a dry, dust-free envi‐...
Page 51: Assembling The Fcp System
Now, hydraulically connect the pump according to the specifications of the machine manufacturers. Rexroth Sytronix Assembly and Maintenance Internal Gear Pump PGH/PGM/PGF ● Material number: R911340908 (Edition 02) Rexroth Sytronix Mounting and Commissioning Axial Piston Variable Pump A10VZO/A10VSO/A4VSO ● Material number: R911341629 (Edition 02)
Page 52: Connection Technique
● compliance of EMC directives ● fatigue limit ● non-halogen We recommend to do crimping connections according to IEC 60352-2. Malfunctions or damage due to wrong or improper motor connection are not in the liability of Bosch Rexroth.
Page 53 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 51/201 Frequency-controlled pump drive system Sytronix FcP 5020 Assembly and Installation Connection Overview ① Cable ducts for power cables and PTC sensor ② Terminal boxes with cable ducts for motor fan connection (only available for forced ventilated motors) Fig.
Page 54: Power Connection
52/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Assembly and Installation Power Connection Connection Power Cables Ensure that the terminal box is clean and dry. Seal not used cable ducts. Be‐ fore re-assembly, check the position and correct seat of the terminal box sealing.
Page 55 A connection screw is provided within the terminal box (refer to) to connect the shield. Rexroth does not offer ready-made power cables to connect these motors. The professional assembly of the power cable must be done by the customer.
Page 56 54/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Assembly and Installation Fig. 6-5: Strip the power cable for required wire lengths. Determine the necessary wire lengths by means of the junction within the terminal box of the motor to be connected. The unshielded cable must be kept as short as possible.
Page 57 6-4 "Connection designation within terminal boxes" on page 53 and the notes about temperature sensor in the document Also refer to R911343624 "Rexroth IndraDyn E Standard Motors MOT-FC for Frequency Converter Operation" motor data sheet under chapter 1 "About this Documentation" on page...
Page 58: Connect The Motor Fan
56/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Assembly and Installation Connect the Motor Fan Cooling of forced-ventilated motors (design IC416) is done via an electrical fan which is mounted and separately connected onto the motor. It is operated with 400 V (star connection) or 230 V (delta connection).
Page 59: Connection Efc 5610 For Fcp 5020
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 57/201 Frequency-controlled pump drive system Sytronix FcP 5020 Assembly and Installation Frame Power [W] Current [A] Voltage [V] Frequency [Hz] Interconnection 2.03 1,100 Tab. 6-1: Electrical parameters of the motor fan 6.4.4 Connection EFC 5610 for FcP 5020 Digital input NPN / PNP wiring ①...
Page 60: Digital Output Do1A, Do1B Load Pull-Up / Pull-Down Wiring
58/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Assembly and Installation Digital output DO1a, DO1b load pull-up / pull-down wiring ① Load pull-up wiring with internal power supply ② Load pull-down wiring with internal power supply ③...
Page 61 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 59/201 Frequency-controlled pump drive system Sytronix FcP 5020 Assembly and Installation Shared terminal Normally closed contact Normally open contact RC filtering Varistor Diode Fig. 6-12: Noise suppression circuits for relay output terminals...
Page 62: Connection Of The Pressure Transducer
Malfunction of the FcP system due to use of a pressure transducer not suita‐ ble for the FcP system! Damage to property! ● Use the pressure transducer of the Bosch Rexroth HM20 series inclu‐ ded in the FcP system (see chapter 1 "About this Documentation" on page 7, data sheet 30272).
Page 63: Electronic Component Assembly And Installation In Control Cabinet
● Assemble the electric components according to the documentation "Rexroth Frequency Converter EFC 3610 / EFC 5610 Series" Operating Instructions chapter 4 or Quick Start Guide chapter 1, see chapter 1 "About this Documentation"...
Page 64 62/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020...
Page 65: Commissioning Of Sytronix Fcp 5020 System
● In order to keep the positive direction of pump (which gener‐ ates pressure), the direction of the electrical drive (Rexroth EFC 5610 with MOT-FC) of FcP system has already been set as default to run reverse, as the motor and pump have been coupled face to face.
Page 66: Functional Characteristics
64/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.1.2 Functional characteristics FcP5020 system provides the following features. ● Easy command setting (internal commands, and 4 switchable parameters for pres‐ sure command) ●...
Page 67: Getting Started With Fcp 5020
Rexroth Sytronix Mounting and Commissioning Axial Piston Variable Pump A10VZO/A10VSO/A4VSO ● Material number: R911341629 (Edition 02) Rexroth IndraDyn E Standard Motors MOT-FC for Frequency Converter Op‐ eration ● Material number: R911343624 Rexroth Sytronix Safety Notes and Instructions on Use Motor-Pump Unit ●...
Page 68: Electric Hardware Connection Preparation
66/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.2.3 Electric Hardware Connection Preparation After the hydraulic components are mounted correctly, the electrical drives, motor and external signals should be connected correctly. Here are some hints for the connection of EFC 5610 and the external signals.
Page 69: Relevant Parameters
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 67/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.2.5 Relevant Parameters Code Name Code Name Control mode C0.00 F2.08 Flow command corresponding to 10 V / 20 mA (EFC 5610 only) C1.72...
Page 70: Starting With Fcp 5020 Dialog
IndraWorks navigator if the following conditions are met: 1. Indraworks DS version 14V20 or later 2. FcP 5020 EFC converter (EFC converter with Sytronix FcP 5020 ASF) * is connected to IndraWorks via USB or BUS. *: All FcP 5020 ASF edition can active dialog, even test version ASF, however some new feature could be missed if the Indraworks or ASF version is not the latest.
Page 71 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 69/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Any change via the dialog, the corresponding parameter will also be changed and saved immediately. Modifying a parameter via dialog or parameter editor are exactly the same.
Page 72 70/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System In part 3 “Shortcut button”, there are 5 buttons. The first button “Basic com‐ missioning” is the most important button for easy using, since all most fre‐...
Page 73: Converter I/O Configuration
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 71/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.2.7 Converter I/O Configuration Analog Input AI1 Fig. 7-6: Analog input AI1 Code Name Setting Range Default Attri. 0: 0...20 mA 1: 4...20 mA E1.35...
Page 74 72/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System arranged with AO serving as current output and AI as voltage input, while with the parameters being pre-set for C1.72, C1.73, E1.40 and E2.25, all that need for the user is to connect to PTC sensor and set [E1.60] = 1, [E2.26] =...
Page 75 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 73/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Fig. 7-8: Communication and input interface Pressure command can be found in “Communication Input”, by clicking this, the main dialog will be shown as the following figure, here the pressure com‐...
Page 76: Quick Configuration For Rexroth Hm20 Pressure Sensor
Commissioning of Sytronix FcP 5020 System Quick Configuration For Rexroth HM20 Pressure Sensor For application using Rexroth HM20 pressure transducer, configuration pa‐ rameters of HM20 sensor can be automatically loaded by selecting the corre‐ sponding type code in parameter F2.10. Please make sure the right analog input channel has been set through [F2.00]...[F2.02] before setting [F2.10],...
Page 77 Parameter list of HM20 pressure sensor auto selection The pressure conductor for hydraulic pressure control can be configured un‐ der "4: Pressure Feedback Configuration", there all Rexroth HM20-2X sensor data have been saved and these can be directly selected from data bank, or for other sensors, please set the sensor type to "9: Other current sensor"...
Page 78: Analog Input Ai2
76/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Analog Input AI2 Fig. 7-11: Analog input AI2 Code Name Setting Range Default Attri. 0: 0...20 mA 1: 4...20 mA E1.40 AI2 input mode 2: 0...10 V...
Page 79: Analog Output Ao1
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 77/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Analog Output AO1 Fig. 7-12: Analog output AO1 Code Name Setting Range Default Attri. 0: 0...10 V E2.25 AO1 output mode 1: 0...20 mA E2.27...
Page 80: Digital Input
78/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Fig. 7-13: Communication and output interface Digital Input Code Name Setting Range Default Attri. F2.16 X1 input 0: No function assigned from ASF...
Page 81: Digital And Relay Output
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 79/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Pressure command selection bit0 Pressure command selection bit1 F1.04 Pressure command F1.05 F1.06 F1.07 F1.08 Tab. 7-8: Digital input selection of pressure command...
Page 82: Quick Configuration For Rexroth Mot-Fc_Hoy Motor
80/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.2.8 Quick Configuration For Rexroth MOT-FC_HOY Motor When MOT-FC_HOY motor is used with FcP 5020 ASF application, saved motor parameters can be loaded via F1.15 and F1.16. Please keep [F1.15]=1 for MOT-FC_HOY motor, for third part motor please set [F1.15]=0 and set the...
Page 83 F1.16 is set, for that please reload motor parameter by setting F1.16 again. In "3: Motor Configuration", customer can select Rexroth MOT-FC motor data from FcP 5020 data bank by giving the motor type and power level in the dia‐...
Page 84 82/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Fig. 7-16: Motor parameter...
Page 85: First Commissioning
Make sure all the I/O settings are correct. ● Pressure sensor should be connected correctly, and set the corre‐ sponding parameter for this, for example for Bosch Rexroth HM20 pressure inductor select directly sensor type via F2.10, see chapter 7.2.7 "Converter I/O Configuration" on page ●...
Page 86 84/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System NOTICE Uncontrolled start-up of the FcP system! Damage to property! ● Ensure that the parameter settings correspond to the requirements of actual application during the first commissioning of the FcP system.
Page 87: Commissioning (Advanced)
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 85/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Commissioning (advanced) 7.3.1 Overview of Main Functions The following figure shows an overview of control functions in this ASF, for details information, reference the chapter number which is shown under each function.
Page 88 86/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Code Name Setting range Default Min. Attri. F3.36 Differential gain [1] 0.000...10.000 (rpm/bar)*s 0.000 0.001 F3.37 Filter time for Kd [1] 0...999 ms F3.38...
Page 89: Pq Controller Parameter Setting
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 87/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.3.2 pQ Controller Parameter Setting Overview and introduction Basic p/Q control structure and related parameters The basic p/Q control structure and related parameters are shown in the fol‐...
Page 90 88/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Fig. 7-19: p/Q control For using the function “Controller Parameter Group Selection” please follow‐ ing the link in “p/Q control” section, the active parameter group will be shown with white back ground, see the figure shown as below.
Page 91 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 89/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Fig. 7-20: p/Q control parameter selection With the button “Motor Control and Motor Parameter”, the maximal motor ac‐ celeration and deceleration ramp limitation can be set.
Page 92 90/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System ① Filter settings for the pressure command value (p_cmd) ● F3.10, lowpass filter time pressure rising up [ms] ● F3.11, lowpass filter time pressure dropping down [ms] For the system with pressure step command, [F3.10] and [F3.11] can be set...
Page 93 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 91/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System ② p/Q controller (PID) parameter settings ● F3.12, Proportional gain Kp [rpm/bar] ● F3.13, Integral time constant Ti [ms] ● F3.16, Differential gain Kd [rpm/bar*s] In general, the Kp (P gain , [F3.12]) can be set to a value the range of...
Page 94 92/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Fig. 7-23: Effect of the tuning of Ti For FcP 5020 system, the value of I controller (F3.13) can be in‐ creased to prevent pressure overshooting or converter over cur‐...
Page 95 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 93/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Fig. 7-24: Effect of the tuning of Kd ③ Velocity lower limitation parameter setting ● F3.19, system minimal speed [rpm] When the hydraulic system has a check valve, normally it is not allowed to turn the pump in the negative direction.
Page 96: Enhanced Parameter Setting
94/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.3.3 Enhanced Parameter Setting Overview and introduction The following enhanced functions are available: ● Easy command setting – Internal pressure and flow command value –...
Page 97: Control Parameter Selection: Free Selectable Parameter Sets (2 Sets)
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 95/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Control parameter selection: free selectable parameter sets (2 sets) Application use The purpose of this function is to adjust the control loop settings to the differ‐...
Page 98: Switching Integral Time Ti
96/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Switching integral time Ti Application use The switching I integral time is implemented in order to reduce the overshoot in pressure control at a step response. The switching I controller can normally be applied where the overshoot is too big and cannot be tuned through nor‐...
Page 99: Minimum Flow And Minimum Pressure
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 97/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System The parameter is used to set the integral time of p/Q PID controller. The greater the integral time, the slower the pressure response, and resultingly the lower control capability against external interference, but the higher sys‐...
Page 100: Extension Functions
98/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Extension Functions 7.4.1 Pump Extended Function Fig. 7-26: GUI of FcP5020 dialog By clicking “Extended Features”, the window for extended pump function like “Pump power limitation”...
Page 101: Master / Slave Function
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 99/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Fig. 7-27: Pump extended function 7.4.2 Master / Slave Function Master / slave pump function is designed for multi-pump working as a group to achieve a larger flow.
Page 102 100/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Code Name Setting range Default Min. Attri. 0: Depend on the value of F1.12 F1.11 Flow command source 1: Analog input (positive / negative)
Page 103: Sleep / Wake Function
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 101/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.4.3 Sleep / Wake Function This function is used to achieve the maximum extent of energy-saving ac‐ cording to the type of loads in actual applications, for example hydraulic sys‐...
Page 104 102/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Fig. 7-29: Sleep and wake up process in FcP After [E5.16] ''Sleep delay'', the PID controller boosts up with [E5.18] ''Sleep boost amplitude'' within [E5.17] ''Sleep boost time'', and then enters to sleep mode.
Page 105: Two Points / Double Pump Control
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 103/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.4.4 Two Points / Double Pump Control Code Name Setting range Default Min. Attri. F2.40 Relay 1 output 0: No function assigned from ASF 1: Converter warning F2.41...
Page 106 Application example: 24V power supply, normal open relay terminal Ta, Tb and Rexroth two points pump controller are connected in series. [F4.28] is set to ''0: Two points pump'' and [F4.29] is set to ''0: Positive''. When lΔpl and N satisfy the condi‐...
Page 107: Pressure Drop / Overshoot Compensation
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 105/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.4.5 Pressure Drop / Overshoot Compensation Pressure drop / overshoot compensation function helps to compensate the incoming pressure drop or overshoot by previously changing pressure com‐...
Page 108: Pump Power Limitation
106/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Fig. 7-32: F4.46: Pressure reduce for overshoot compensation 7.4.6 Pump Power Limitation Code Name Setting range Default Min. Attri. 0...31 Bit0: Pump power limit Bit1: Pump thermal protection Pump function con‐...
Page 109: Hydraulic Soft Start And Separate Acceleration Ramp
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 107/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.4.7 Hydraulic Soft Start and Separate Acceleration Ramp Code Name Setting range Default Min. Attri. F4.20 p/Q command soft start delay 0.0...1,000.0 s Stop F4.21...
Page 110: Protection Function
108/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Protection Function 7.5.1 Condition Monitoring and Protection Fig. 7-34: GUI of FcP5020 dialog Under the “Condition Monitoring and Protection”, customer will get the possi‐...
Page 111: Overview
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 109/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Fig. 7-35: Monitoring function 7.5.2 Overview FcP 5020 ASF provides a multiple of protection functions, including detection of pressure sensor failure, actual pressure monitoring, pressure / flow com‐...
Page 112 110/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Code Name Setting range Default Min. Attri. Pressure sensor failure detection thresh‐ F4.08 0...5,000 rpm Stop old 2 (positive direction) Pressure sensor failure detection time 2 F4.09...
Page 113 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 111/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Fig. 7-37: Motor forward speed limit ● Motor stops If the motor stops and the feedback pressure is higher than [F4.10], the detection function will check if the system pressure feedback keeps dropping with decreasing rate higher than 1/[F4.11] bar/s, if the pressure...
Page 114: Actual Pressure Monitoring
112/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.5.4 Actual Pressure Monitoring Code Name Setting range Default Min. Attri. 0...15 Bit0: Pressure sensor failure (PSF) F4.00 Protection function configuration word Bit1: Actual pressure monitoring Bit2: p/Q max.
Page 115: Oil Change Warning / Error Function
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 113/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Actual pressure monitoring function works all the time, no matter when drive is in operation or standby. 7.5.5 Oil Change Warning / Error Function...
Page 116: Pressure And Flow Command Limit
114/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.5.6 Pressure and Flow Command Limit Code Name Setting range Default Min. Attri. 0...15 Bit0: Pressure sensor failure (PSF) F4.00 Protection function control word Bit1: Actual pressure monitoring Bit2: p/Q max.
Page 117: Pump Thermal Protection
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 115/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.5.7 Pump Thermal Protection Code Name Setting range Default Min. Attri. 0...31 Bit0: Pump power limit Bit1: Pump thermal protection F4.03 Pump function control word...
Page 118: Sensor Monitoring
116/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.5.8 Sensor Monitoring Code Name Setting range Default Attri. F2.16 X1 input 0: No function assigned from ASF Stop 1: Pressure command selection bit0 F2.17...
Page 119: Cytropac Configuration
Commissioning of Sytronix FcP 5020 System CytroPac Configuration 7.6.1 Overview CytroPac is a variation of Bosch Rexroth hydraulic system similar to FcP functionalities. To support easy use of CytroPac, the FcP 5020 ASF provides quick way to configure predefined CytroPac applications. 7.6.2...
Page 120: Led Flash Showing Converter Status
118/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.6.4 LED Flash Showing Converter Status Code Name Setting range Default Attri. F2.36 DO1 output 0: No function assigned from ASF chapter 7.10.7 "Changed Setting Pa‐...
Page 121: Mycro Configuration
Overview myCro is a function package based on FcP system, for controlling a hydraulic exhaust device by Bosch Rexroth called "myCro", which controls speed vari‐ able pump to adjust hydraulic fluid in constant pressure for gas exhausting. myCro switches pump on / off for degassing automatically according to gas content feedback.
Page 122 120/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System myCro Code Name Setting range default default 0: Others 1: HM20-2X/10-C 2: HM20-2X/50-C 3: HM20-2X/100-C 4: HM20-2X/160-C 5: HM20-2X/250-C 6: HM20-2X/315-C 7: HM20-2X/400-C 8: HM20-2X/630-C 9: Other 4...20 mA pressure sensor...
Page 123 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 121/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System myCro Code Name Setting range default default Pressure command arrived F3.40 0.1...1,000.0 bar threshold Maximum system pressure warn‐ F4.17 0.0...6000.0 s 60.0...
Page 124 122/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System myCro Code Name Setting range default default 0: Output fre‐ 33: I/O card EAI U1.00 Run monitoring display 0...99 quency input 2: Setting fre‐...
Page 125: Mycro Function Description
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 123/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.7.3 myCro Function Description ● Drive enables via both digital input and analog input together The drive can be started only if both digital and analog input are availa‐...
Page 126: Fieldbus Communication
124/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Fieldbus Communication 7.8.1 Brief Introduction FcP 5020 frequency converter provides standard communication interface to realize the communication between the master and slave via Modbus, Profibus, Profinet, CANopen, Ethernet and other protocols.
Page 127 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 125/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Following two tables show FcP5020 control word and status word. Description Setting range 0: Master Master / slave selection 1: Slave 0: Parameter group 0 p/Q parameter group se‐...
Page 128: Loading Process Data Via Dialog
126/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.8.3 Loading Process Data via Dialog For FcP5020 application, the most popular cyclic communication data (see the following table) has been selected, the necessary setup in frequency con‐...
Page 129 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 127/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Communication Parameter name Value Description Protocol H0.01 EFC Status word d0.80 ASF status word d0.01 Actual speed MEP: List of Input H3.30 d0.82...
Page 130: Additional Notes
128/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Additional Notes 7.9.1 Motor Thermal Model Protection Motor thermal model protection is active as default setting, the related setting parameters are: Code...
Page 131: Motor Thermal Protection With Temperature Sensor
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 129/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.9.2 Motor Thermal Protection with Temperature Sensor The PTC sensor from the MOT-FC___HOY should be connected to EFC con‐ verter according following figure: Fig.
Page 132: Commissioning Tool
Engineering Software “IndraWorks”, which has the function: up- and down‐ load parameter from converter, remote control, diagnostics and monitoring. After this software has been installed on PC, Rexroth EFC Converter which has been connected to computer via USB-Engineering port (USB-Mini USB) will be identified by windows.
Page 133: Fcp 5020 Parameter List
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 131/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.10 FcP 5020 Parameter List 7.10.1 Terminology and Abbreviation in Parameter List ● Code: Function / parameter code, written in Cx.xx, dx.xx, Ex.xx, Fx.xx ●...
Page 134: Group F1: Quick Start Parameter
132/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.10.2 Group F1: Quick Start Parameter Code Name Setting range Default Min. Attri. 0: Inactive F1.00 ASF parameter initialization 1: Restore to FcP default settings...
Page 135 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 133/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Code Name Setting range Default Min. Attri. 0: No selection 1...5: Reserved 6: 1.5 kW 7: 2.2 kW 8: 3 kW 9: 4 kW 10: 5.5 kW...
Page 136: Group F2: Input And Output Parameter
134/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.10.3 Group F2: Input and Output Parameter Code Name Setting range Default Min. Attri. F2.00 Analog input AI1 0: No function assigned from ASF...
Page 137 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 135/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Code Name Setting range Default Min. Attri. 0: No function assigned from ASF F2.16 X1 input Stop 1: Pressure command selection bit0...
Page 138 136/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System For example: ● F2.31=1: Pressure command ● F2.31 = 2: Pressure feedback ● F2.31 = 3: Setting speed ● F2.31 = 4: Output speed...
Page 139: Group F3: P/Q Pid Parameter
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 137/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.10.4 Group F3: p/Q PID Parameter Code Name Setting range Default Min. Attri. 0: Depend on the value of F3.01 F3.00 p/Q parameter selection source...
Page 140: Group F4: System Protection And Pump Function Parameter
138/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.10.5 Group F4: System Protection and Pump Function Parameter Code Name Setting range Default Min. Attri. 0...15 Bit0: Pressure sensor failure (PSF) F4.00...
Page 141 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 139/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Code Name Setting range Default Min. Attri. 0: Positive F4.29 Pump logic selection Stop 1: Negative F4.30 Pump Vg1 0...1,000 ccm Stop F4.31...
Page 142: Auto-Modified Efc Parameters In Fcp Initialization
140/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.10.6 Auto-modified EFC Parameters in FcP Initialization Code Name Setting range Default Min. Attri. E0.01 First run command source 0...2 Stop E0.02 Second frequency setting source 0...99...
Page 143: Changed Setting Parameter By Load Cytropac Configuration
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 141/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.10.7 Changed Setting Parameter by Load CytroPac Configuration Code Name Setting range Default Min. Attri. 0: No selection 1: CytroPac basic F1.20...
Page 144 142/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System ● Recommended order in which CytroPac is set and switched: Initialize via F1.00 -> Select CytroPac type via F1.20 -> Commissioning of other parameters.
Page 145: Monitoring Parameter
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 143/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.10.8 Monitoring Parameter Name Description Setting range d0.80 ASF status word * 0x0000...0xFFFF d0.81 Pressure command 0.0...1,000.0 (0.0...1,000.0 bar) d0.82 Pressure feedback 0.0...1,000.0 (0.0...1,000.0 bar)
Page 146: Efc Parameter List
144/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.11 EFC Parameter List 7.11.1 Terminology and Abbreviation in Parameter List ● Code: Function / parameter code, written in bx.xx, Cx.xx, Ex.xx, Hx.xx, Ux.xx, dx.xx...
Page 147: Group C: Power Parameters
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 145/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.11.3 Group C: Power Parameters C0: Power control parameters Code Name Setting range Default Min. Attri. Control mode 0: V/f control C0.00 –...
Page 148 146/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Code Name Setting range Default Min. Attri. 0: Automatically controlled C0.50 Fan control – 1: Always on C0.51 Fan total running time 0...65,535 h...
Page 149: C1: Motor And System Parameters
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 147/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System C1: Motor and system parameters Code Name Setting range Default Min. Attri. 0: Asynchronous motor C1.00 Motor type – Stop 1: Synchronous motor (only for...
Page 150: C2: V/F Control Parameters
148/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System ① : ONLY for EFC 5610, and motor load must be decoupled be‐ fore rotational auto-tuning. C2: V/f control parameters Code Name...
Page 151: C3*: Vector Control Parameters
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 149/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System C3*: Vector control parameters Code Name Setting range Default Min. Attri. C3.00 Speed loop proportional gain 0.00...655.35 0.01 C3.01 Speed loop integral time 0.01...655.35 ms...
Page 152: Group E: Function Control Parameters
150/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.11.4 Group E: Function Control Parameters E0: Set point and control parameters Code Name Setting range Default Min. Attri. E0.00 First frequency setting source 0...99...
Page 153 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 151/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Code Name Setting range Default Min. Attri. 0.0...20.0 s E0.38 Start DC-braking time Stop (0.0: Inactive) E0.39 0.0...150.0 % Stop Start DC-braking current ①...
Page 154 152/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Setting range of E0.01, E0.03: 0: Panel 1: Multi-function digital input 2: Communication Setting range of E0.04: 0: No combination 1: First frequency setting + second frequency setting 2: First frequency setting - second frequency setting Setting range of E0.06:...
Page 155: E1: Input Terminal Parameters
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 153/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System E1: Input terminal parameters Code Name Setting range Default Min. Attri. E1.00 X1 input – Stop E1.01 X2 input – Stop 0...46 E1.02...
Page 156 154/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Setting range of E1.00...E1.03 (0...41), E1.04 (0...47): 0: Inactive 1: Multi-speed control input 1 2: Multi-speed control input 2 3: Multi-speed control input 3...
Page 157 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 155/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 3: Curve2 for AI1, curve2 for AI2, curve1 for pulse input 4: Curve1 for AI1, curve1 for AI2, curve2 for pulse input...
Page 158: E2: Output Terminal Parameters
156/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System E2: Output terminal parameters Code Name Setting range Default Min. Attri. E2.01 DO1 output setting 0...99 – Stop 0: Converter output frequency 1: Converter output voltage E2.02...
Page 159 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 157/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Setting range of E2.01 (0...19) and E2.15 (0...18): 0: Converter ready 1: Converter running 2: Converter DC-braking 3: Converter running at zero speed...
Page 160: E5: Extended Function Parameters
158/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System E5: Extended function parameters Code Name Setting range Default Min. Attri. High resolution output current E5.01 5...500 ms filter time E5.02 User-defined speed scaling factor 0.01...100.00...
Page 161: E8: Standard Communication Parameters
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 159/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System E8: Standard communication parameters Code Name Setting range Default Min. Attri. 0: Modbus E8.00 Communication protocol – Stop 1: Extension card Communication error 0.0...60.0 s...
Page 162: E9: Protection And Error Parameters
160/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System E9: Protection and error parameters Code Name Setting range Default Min. Attri. 0...3 E9.00 Automatic error reset attempts – Stop (0: Inactive) E9.01...
Page 163 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 161/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 33: AdE-, synchronous motor angle detection error 38: AibE, analog input broken wire detection 39: EPS-, DC_IN power supply error 40: dir1, forward running lock error...
Page 164: Group F0: Asf Parameters
162/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.11.5 Group F0: ASF Parameters Code Name Setting range Default Min. Attri. F0.01 ASF version – – – Read F0.02 ASF identifier 0x0001 …...
Page 165: Group H: Extension Card Parameters
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 163/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.11.6 Group H: Extension Card Parameters H0: Extension card general parameters Code Name Setting range Default Min. Attri. H0.00 Control word 00000...0FFFF 00000 H0.01...
Page 166: H1: Communication Card Parameters
164/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System H1: Communication card parameters Code Name Setting range Default Min. Attri. H1.00 PROFIBUS local address 0...126 Stop 0: None 1: 9.6 kbps 2: 19.2 kbps...
Page 167 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 165/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Code Name Setting range Default Min. Attri. H1.30 Input PZD 1* Stop H1.31 Input PZD 2 Stop H1.32 Input PZD 3 Stop H1.33...
Page 168: H8: I/O Card Parameters
166/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System H8: I/O card parameters Code Name Setting range Default Min. Attri. H8.00 EX1 input – Stop H8.01 EX2 input – Stop 0...41 H8.02...
Page 169 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 167/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Code Name Setting range Default Min. Attri. H8.27 EAO gain 0.00...10.00 1.00 0.01 0: Inactive 1: EAO diagnosis H8.87 I/O card output channel diagnosis 2: EDO diagnosis –...
Page 170 168/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 0: Converter ready 1: Converter running 2: Converter DC-braking 3: Converter running at zero speed 4: Speed arrival 5: Frequency level detection signal (FDT1)
Page 171: H9: Relay Card Parameters
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 169/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System H9: Relay card parameters Code Name Setting range Default Min. Attri. H9.00 Extended relay 1 output selection – Stop H9.01 Extended relay 2 output selection –...
Page 172: Group U: Panel Parameters
170/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.11.7 Group U: Panel Parameters U0: General panel parameters Code Name Setting range Default Min. Attri. U0.00 Direction control by panel 0: Forward; 1: Reverse –...
Page 173: U2: Lcd Panel Parameters
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 171/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 62: I/O card relay output 63: Relay card output 70: PID reference engineering value 71: PID feedback engineering value 80: ASF Display00...
Page 174 172/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 1: Actual speed 2: Setting frequency 3: Setting speed 4: User-defined setting speed 5: User-defined output speed 10: Output voltage 11: Output current...
Page 175 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 173/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 99: Firmware version 100: Inactive...
Page 176: Group D0: Monitoring Parameters
174/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System 7.11.8 Group d0: Monitoring Parameters Code Name Minimum unit d0.00 Output frequency 0.01 Hz d0.01 Actual speed 1 rpm d0.02 Setting frequency 0.01 Hz...
Page 177 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 175/201 Frequency-controlled pump drive system Sytronix FcP 5020 Commissioning of Sytronix FcP 5020 System Code Name Minimum unit d0.98 High resolution output current 0.01 A d0.99 Firmware version 0.01 EFC parameter information according to EFC firmware version...
Page 178 176/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020...
Page 179: Operation
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 177/201 Frequency-controlled pump drive system Sytronix FcP 5020 Operation Operation General Information ● During operation, ensure compliance with the described environmental conditions. ● Monitor noises, temperature and vibration at the machine at all times. ● After some operating time, check the hydraulic fluid in the tank for bub‐...
Page 180 178/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020...
Page 181: Maintenance
R911342715 Operating instructions R911345047 Mounting instructions Rexroth Sytronix Motor-Pump Unit MPES2 PGF/PGH-MOT-FC Rexroth Sytronix Motor-Pump Unit MPES2 A4VSO / A10VZO on MOT-FC R911345048 Mounting instructions This documentation contains references to supplementary doc‐ umentation for the individual components (motors, pumps, hy‐...
Page 182: Decommissioning
180/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Decommissioning Decommissioning Decommission the machinery as described in the related operating instruc‐ tions. To do so, carry out the following steps: ● Observe the instructions in the operating instructions for the machinery.
Page 183: Disassembly And Replacement
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 181/201 Frequency-controlled pump drive system Sytronix FcP 5020 Disassembly and Replacement Disassembly and Replacement 11.1 Disassembly 11.1.1 Preparing for Disassembly Decommission the machinery as described in chapter 10 "Decommissioning" on page 180. ● Do not work on running or unsecured systems.
Page 184: Motor-Pump Unit
Mounting instructions Rexroth Sytronix Motor-Pump Unit MPES2 PGF/PGH - MOT-FC R911345048 Mounting instructions Rexroth Sytronix Motor-Pump Unit MPES2 A4VSO / A10VZO on MOT-FC This documentation contains references to supplementary doc‐ umentation for the individual components (motors, pumps, hy‐ draulic fluid, etc.).
Page 185: Environmental Protection And Disposal
Used batteries can contain hazardous substances, which can harm the envi‐ ronment or the people´s health when they are improper stored or disposed of. After use, the batteries or accumulators contained in Rexroth products have to be properly disposed of according to the country-specific collection.
Page 186 184/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Environmental protection and disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.
Page 187: Extension And Modification
Declarations become invalid If you effect any extensions to or modifications of the product marketed by Bosch Rexroth or changes in the software, this means you are changing the condition of the product as supplied. Any statements made by Bosch Rexroth regarding this product will then become invalid.
Page 188 186/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020...
Page 189: Troubleshooting
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 187/201 Frequency-controlled pump drive system Sytronix FcP 5020 Troubleshooting Troubleshooting 14.1 Display of LED Characters Character Display Character – Display – Tab. 14-1: Display of LED characters 14.2 Status Code Code Description 8.8.8.8.8. Displayed at power on, detecting the operating panel '-' '--' '---' '----' '-----' During parameter backup…...
Page 190: Efc Error Code
188/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Troubleshooting 14.4 EFC Error Code 14.4.1 Error 1 (OC-1): Overcurrent at Constant Speed Possible reason Solution Sudden load change in run mode Reduce occurrence and scale of sudden change...
Page 191: Error 4 (Oe-1): Overvoltage At Constant Speed
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 189/201 Frequency-controlled pump drive system Sytronix FcP 5020 Troubleshooting 14.4.4 Error 4 (OE-1): Overvoltage at Constant Speed Possible reason Solution Surge voltage from power supply Check input power supply Motor to earth short circuit causes DC-bus ca‐...
Page 192: Error 9 (Sc): Surge Current Or Short Circuit
190/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Troubleshooting 14.4.9 Error 9 (SC): Surge Current or Short Circuit Possible reason Solution External phase-phase short circuit of motor Check motor wiring Earth surge Remove the short circuit and check motor...
Page 193: Error 21 (Oh): Converter Over Temperature
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 191/201 Frequency-controlled pump drive system Sytronix FcP 5020 Troubleshooting Possible reason Solution ● Adjust load, acceleration/deceleration time or cycle Excessive load, excessive short Acc. / Dec. time or cycle ● Use a frequency converter with larger power...
Page 194: Error 30 (Ol-2): Motor Overload
192/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Troubleshooting 14.4.19 Error 30 (OL-2): Motor Overload Possible reason Solution Motor locked Prevent motor lock ● Increase frequency converter output frequency ● Reduce load Normal motor runs long time with large load at low ●...
Page 195: Error 38 (Aibe): Analog Input Broken Wire Detection
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 193/201 Frequency-controlled pump drive system Sytronix FcP 5020 Troubleshooting 14.4.23 Error 38 (AibE): Analog Input Broken Wire Detection Possible reason Solution Analog input wire is disconnected Check wiring of AI1, AI2 and EAI 14.4.24 Error 39 (EPS-): DC_IN Power Supply Error...
Page 196: Error 44 (Rs-): Modbus Communication Error
194/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Troubleshooting 14.4.29 Error 44 (rS-): Modbus Communication Error Possible reason Solution Device connection problem Check device communication connection Communication target error Check status of communication target 14.4.30 Error 45 (E.Par): Parameter Settings Invalid...
Page 197: Error 53 (Fdi-): No Valid Process Data
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 195/201 Frequency-controlled pump drive system Sytronix FcP 5020 Troubleshooting 14.4.37 Error 53 (Fdi-): No Valid Process Data Possible reason Solution No valid process data is received from remote communication server, the Check remote communication server remote communication server may be turned off 14.4.38...
Page 198: Sytronix Warning Code
196/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Troubleshooting 14.5 Sytronix Warning Code Panel Function Error information Reason Solution display code 0: No warning 1. Set pressure to a lower value 1. Excessive pressure setting 1: Pressure feedback 2.
Page 199: Sytronix Error Code
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 197/201 Frequency-controlled pump drive system Sytronix FcP 5020 Troubleshooting 14.6 Sytronix Error Code Panel Function Error information Reason Solution display code 0: No error 1. Set pressure to a lower value 2. Check if the wiring is properly 1: Pressure feedback Actual pressure exceeding [F4.16]...
Page 200: Service And Support
198/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Service and support Service and support 15.1 Sales and Service Network Please contact your personal account manager first. If you do not have a personal account manager, please contact the next sales organization.
Page 201: Index
DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 199/201 Frequency-controlled pump drive system Sytronix FcP 5020 Index Index About this Documentation........7 FcP 5020 ASF Type Code Description....38 About this Product..........33 FcP 5020 Parameter List........131 Accumulators............ 183 Fieldbus Communication........124 Actual Pressure Monitoring....... 112 Frequency Converter Parameter Address..
Page 202 200/201 Bosch Rexroth AG DOK-SYTROX-FCP5020****-IT01-EN-P Frequency-controlled pump drive system Sytronix FcP 5020 Index Oil Change Warning / Error Function....113 Standby / Parameter Mode....... 177 Operation............177 Starting with FcP 5020 dialog......68 Operation: General Information......177 Status Code............187 Operation: Modes..........
Page 203 DOK-SYTROX-FCP5020****-IT01-EN-P Bosch Rexroth AG 201/201 Frequency-controlled pump drive system Sytronix FcP 5020 Notes...
Page 204 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R912008034* R912008034 DOK-SYTROX-FCP5020****-IT01-EN-P...

REXROTH Sytronix FcP 5020 Operating Instructions Manual

1 About this Documentation

2 Safety Instructions

3 Safety Instructions for Electric Drives and Controls

4 About this Product

5 Transport and Storage

6 Assembly and Installation

7 Commissioning of Sytronix Fcp 5020 System

8 Operation

9 Maintenance

10 Decommissioning

11 Disassembly and Replacement

12 Environmental Protection and Disposal

13 Extension and Modification

14 Troubleshooting

15 Service and Support

Quick Links

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Questions and answers

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Summary of Contents for REXROTH Sytronix FcP 5020