REXROTH Sytronix FcP 5020 Manuals

REXROTH Sytronix FcP 5020 Manuals

Manuals and User Guides for REXROTH Sytronix FcP 5020. We have 1 REXROTH Sytronix FcP 5020 manual available for free PDF download: Operating Instructions Manual

REXROTH Sytronix FcP 5020 Operating Instructions Manual

REXROTH Sytronix FcP 5020 Operating Instructions Manual (204 pages)

Frequency-controlled pump drive system

Brand: REXROTH | Category: Industrial Equipment | Size: 8 MB

Table of Contents

Table of Contents
3
1 About this Documentation

9
- Validity of the Documentation
  9
- Required and Amending Documentation
  10
- Representation of Information
  12
- Consistency
  12
- Safety Instructions
  12
- Symbols
  13
- Abbreviations
  13
2 Safety Instructions

15
3 Safety Instructions for Electric Drives and Controls

21
4 About this Product

35
- Product Description
  35
- Component Overview
  36
- System Components Example
  36
- Installation of EFC for Fcp in a Cabinet
  37
- Type Code and Label of EFC 5610 for Fcp 5020
  38
- Frequency Converter Type Code Description
  38
- Fcp 5020 ASF Type Code Description
  40
- Version Matching Table
  41
- Input and Output Allocation at the Frequency Converter
  42
- Standard Wiring Diagram
  42
- Control Terminals Description
  43
  - Digital Inputs
    43
  - Analog Inputs
    43
  - Digital Outputs
    44
  - Analog Outputs
    44
- Power Terminal
  44
- Control Terminals
  46
- Control Terminals Figure
  46
5 Transport and Storage

47
6 Assembly and Installation

49
7 Commissioning of Sytronix Fcp 5020 System

65
- Introduction and Basics
  65
- Application Type
  65
- Functional Characteristics
  66
- Getting Started with Fcp 5020
  67
- Notes on Commissioning
  67
- Hydraulic System Preparation
  67
- Electric Hardware Connection Preparation
  68
- Operating Preparation
  68
- Relevant Parameters
  69
- Starting with Fcp 5020 Dialog
  70
- Converter I/O Configuration
  73
  - Analog Input AI1
    73
  - Quick Configuration for Rexroth HM20 Pressure Sensor
    76
  - Analog Input AI2
    78
  - Analog Output AO1
    79
  - Digital Input
    80
  - Digital and Relay Output
    81
- Quick Configuration for Rexroth MOT-FC_HOY Motor
  82
- First Commissioning
  85
- Commissioning (Advanced)
  87
- Overview of Main Functions
  87
- Pq Controller Parameter Setting
  89
  - Overview and Introduction
    89
- Enhanced Parameter Setting
  96
- Extension Functions
  100
- Pump Extended Function
  100
- Master / Slave Function
  101
- Sleep / Wake Function
  103
- Two Points / Double Pump Control
  105
- Pressure Drop / Overshoot Compensation
  107
- Pump Power Limitation
  108
- Hydraulic Soft Start and Separate Acceleration Ramp
  109
- Protection Function
  110
- Condition Monitoring and Protection
  110
- Overview
  111
- Pressure Sensor Failure Detection
  111
- Actual Pressure Monitoring
  114
- Oil Change Warning / Error Function
  115
- Pressure and Flow Command Limit
  116
- Pump Thermal Protection
  117
- Sensor Monitoring
  118
- Cytropac Configuration
  119
- Overview
  119
- Load Cytropac Configuration
  119
- Cytropac Sensor Monitoring
  119
- LED Flash Showing Converter Status
  120
- Mycro Configuration
  121
- Overview
  121
- Load Mycro Configuration
  121
- Mycro Function Description
  125
- Fieldbus Communication
  126
- Brief Introduction
  126
- Frequency Converter Parameter Address
  126
- Loading Process Data Via Dialog
  128
- Additional Notes
  130
- Motor Thermal Model Protection
  130
- Motor Thermal Protection with Temperature Sensor
  131
- Commissioning Tool
  132
- Fcp 5020 Parameter List
  133
- Terminology and Abbreviation in Parameter List
  133
- Group F1: Quick Start Parameter
  134
- Group F2: Input and Output Parameter
  136
- Group F3: P/Q PID Parameter
  139
- Group F4: System Protection and Pump Function Parameter
  140
- Auto-Modified EFC Parameters in Fcp Initialization
  142
- Changed Setting Parameter by Load Cytropac Configuration
  143
- Monitoring Parameter
  145
- EFC Parameter List
  146
- Terminology and Abbreviation in Parameter List
  146
- Group B: System Parameters
  146
  - B0: Basic System Parameters
    146
- Group C: Power Parameters
  147
  - C0: Power Control Parameters
    147
  - C1: Motor and System Parameters
    149
  - C2: V/F Control Parameters
    150
  - C3*: Vector Control Parameters
    151
- Group E: Function Control Parameters
  152
- Group F0: ASF Parameters
  164
- Group H: Extension Card Parameters
  165
  - H0: Extension Card General Parameters
    165
  - H1: Communication Card Parameters
    166
  - H8: I/O Card Parameters
    168
  - H9: Relay Card Parameters
    171
- Group U: Panel Parameters
  172
  - U0: General Panel Parameters
    172
  - U1: LED Panel Parameters
    172
  - U2: LCD Panel Parameters
    173
- Group D0: Monitoring Parameters
  176
8 Operation

179
- General Information
  179
- Modes
  179
- Standby / Parameter Mode
  179
- Operating Mode
  179
- Error Mode
  179
9 Maintenance

181
- System Overview
  181
- Drive Controllers
  181
- Motor-Pump Unit
  181
10 Decommissioning

182
11 Disassembly and Replacement

183
- Disassembly
  183
- Preparing for Disassembly
  183
- Disassembling the Hydraulic Product
  183
- Motor-Pump Unit
  184
- Drive Controller
  184
12 Environmental Protection and Disposal

185
- Environmental Protection
  185
- Disposal
  185
13 Extension and Modification

187
14 Troubleshooting

189
15 Service and Support

200
- Sales and Service Network
  200
- Internet Contact
  200
- Preparation of Information
  200
- Index
  201

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