GreenWorks UTV800 Owner's Manual
  1. Manuals
  2. Brands
  3. GreenWorks Manuals
  4. Utility Vehicle
  5. UTV800
  6. Owner's manual
GreenWorks UTV800 Owner's Manual

GreenWorks UTV800 Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Utility Vehicle
www.greenworkstools.com/82v-Commercial/
www.shopgreenworksgear.com/
Owner's Manual
TOLL-FREE HELPLINE: 1-855-470-4267

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the UTV800 and is the answer not in the manual?

Questions and answers

Related Manuals for GreenWorks UTV800

Summary of Contents for GreenWorks UTV800

  • Page 1 Utility Vehicle www.greenworkstools.com/82v-Commercial/ www.shopgreenworksgear.com/ Owner’s Manual TOLL-FREE HELPLINE: 1-855-470-4267...
  • Page 2 Congratulations on your purchase of the UTV 800 vehicle. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowl- edge needed to have safe and enjoyable vehicle operation.

  • Page 3: Table Of Contents

    INTRODUCTION Introduction……………………………………...……………………………………………………………5 Important manual information……………………………….………………………………………..5 Vehicle Identification Numbers……………………………………………………………………….6 Safety..…………..…………..……..……………………………………………………………………………7 Safe Riding Gear……………………………………….…………………………………………………7 Operator Safety ……………..………………………………………………………………………8 Features and Controls……..……………………………….…………………………………………12 Component Locations…………………………………………………………………………………12 Switch…………………..………………………………………………………………………………13 M eter …………………………………………………………………………………………………… 14 Indicator …………..…………………………………………………………………………………… 16 Console ………………………………………………………………………………………………… 17 Direction Selector Switch……………………………………………………………………………19 Failure code………………………………………………..………………………………………22 Checking the brake pedal………………………………………………………………………………24 Seat Belts………………………………………………….……………………………………………26 Operation…………..…………………………………………………………………………………………27 Pre-Ride Inspection …………………………………………………...………………………………...

  • Page 4: Important Manual Information

    INTRODUCTION IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI- OUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator ,bystander or a person inspecting or repairing the machine.

  • Page 5: Introduction

    INTRODUCTION Failure to follow the warnings contained in this manual can result in severe injury or death. Your vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than other ve- hicles, such as cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

  • Page 6: Vehicle Identification Numbers

    INTRODUCTION Vehicle Identification Numbers Record your vehicle’s identification numbers in the spaces provided. Remove the spare key and store it in a safe place. Motor serial number Vehicle Model Number: Frame VIN: Motor Serial Number (on side of motor):...

  • Page 7: Safety

    Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any label becomes illegible or comes off, contact your GREENWORKS dealer to purchase a replacement. Replacement safety labels are provided by GREENWORKS at no charge.

  • Page 8: Operator Safety

    • Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds. • Always have this vehicle checked by an authorized GREENWORKS dealer if it has been involved in an accident.
  • Page 9 • Always use the proper size and type of tires specified in this manual. Always maintain propertire pressure as specified on safety labels. • Never modify this vehicle through improper installation or use of non- GREENWORKS -approved accessories. • Never exceed the stated load capacity for this vehicle. Cargo should be properly distributedand securely attached.
  • Page 10 SAFETY Operating on Public Roads Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use). In some areas it’s unlawful to operate this vehicle on public streets, roads and highways.
  • Page 11 SAFETY Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle. Always main- tain proper tire pressure as described in the owner’s manual and on safety labels. Operating on Frozen Bodies of Water Severe injury or death can result if the vehicle and/or the operator fall through the ice.

  • Page 12: Features And Controls

    FEATURES AND CONTROLS Component Locations Roll cage Safety grab bar Back rest Seat Front hood Headlights Turn signal Front tire Front bumper Front Shock Absorber Rear cargo Tail lights Lock Rear tyres Cargo Handle Rear Shock Absorber...

  • Page 13: Switch

    FEATURES AND CONTROLS ■ SWITCH Switch Lighting switch The distance light switch Two four-wheel drive switch Front axle differential switch Emergency lights switch Left & right change Switch Steering gear switch Steering mode switch Cigar lighter Winch switch USB port...

  • Page 14: ■ Meter

    FEATURES AND CONTROLS ■ METER Battery energy meter, indicates the current, remaining energy. a Battery Energy Indicator Motor temperature meter, indicates the temperature values inside motor. a Motor Temperature Indicator Current meter, indicates the current values of working motor. a Motor Current Reading...
  • Page 15 FEATURES AND CONTROLS The speedometer indicates the traveling speed Speed Meter The hour meter indicates in five digits the hours the vehicle has been used; the last digit indicates 1/10 of an hour. Hour meter NOTE: this meter also indicates accumulated mileages and electric drive system’s failure codes.

  • Page 16: Indicator

    FEATURES AND CONTROLS ■ INDICATOR Left turn indicator Beam indicator High-speed mode indicator Saving mode indicator Climbing mode indicator Neutral mode indicator Safety belt indicator Emergency indicator Mechanical parking lights Position indicator Right turn indicator Ready indicator...

  • Page 17: Console

    FEATURES AND CONTROLS ■ CONSOLE Parking Release 1. Set the direction switch to the “N” position. To release the parking brake, depress the brake pedal. Parking brake Brake pedal. 2. Avoid stopping the vehicle on a slope. If stopping on a slope, make sure the vehicle is stationary before exiting.
  • Page 18 FEATURES AND CONTROLS ■ CONSOLE Drive Mode Switch Maximum Range CAUTION! Changing the drive mode switch position while driving could result in an automatic increase High or decrease in speed without a change to accelera- tor pedal pressure. Press the top of the switch to se- lect high mode.

  • Page 19: Direction Selector Switch

    FEATURES AND CONTROLS Console Direction Selector Switch When the direction selector is in the center position, the vehicle is in gear. The vehicle will not move if the accelerator pedal is depressed. Push the top of the switch to choose forward operation. Push the bottom of the switch to choose reverse operation.
  • Page 20 FEATURES AND CONTROLS Headlight Switch • Turn on the key switch and toggle the head light switch to the “ON” position. Turning the head light switch to the “ON” position causes the following lamps to light simultaneously. 1. Tail lights (lamps at the rear portions of the vehicle) 2.
  • Page 21 FAULT CODE CODE FAULT OPERATOR FIX 0012 Controller Overcurrent If machine is operating under heavy load, reduce load with lower speed drive. Cycle KSI 0013 Current Sensor Fault Cycle KSI 0014 Precharge Failed Cycle KSI 0015 Controller Severe Undertemp Bring unit into warm environment and allow the machine and battery to warm up.

  • Page 22: Failure Code

    FAULT CODE 0041 Throttle Wiper High 1.Throttle failure. 2.Check the connections of Throttle. 0042 Throttle Wiper Low 1.Throttle failure. 2.Check the connections of Throttle. 0043 Pot2 Wiper High 1.Electric Putter (Electric height adjustment module) sensor failure; 2.Check the connections of Electric Putter. 0044 Pot2 Wiper Low 1.Electric Putter (Electric height adjustment module)
  • Page 23 FAULT CODE 0093 Encoder LOS (Limited Cycle KSI or, if LOS mode was activated by the Operating Strategy) Stall Fault, clear by ensuring encoder senses proper operation, Motor RPM = 0, and Throttle Command = 0. 0094 EMR Rev Timeout Turn the emergency reverse input Off.

  • Page 24: Checking The Brake Pedal

    FEATURES AND CONTROLS Checking the brake pedal. Brake Pedal Brake pedal The brake pedal is the left pedal on the foot board. Depress the pedal to slow or stop the vehicle. WARNING To avoid personal injury: • If the operator suddenly brakes, an accident may occur due to loss of control or the shifting forward of heavy loads.
  • Page 25 FEATURES AND CONTROLS The accelerator pedal will function only when the key is ON and the direction selector switch is set to either forward or reverse. To begin moving or to increase vehicle speed, gradually push the accelerator pedal toward the floor. Holding the accelerator pedal down continuously will accelerate the vehicle to the maximum speed.

  • Page 26: Seat Belts

    FEATURES AND CONTROLS Seat Belts This GREENWORKS vehicle is equipped with three- point lap and diagonal seat belts for the operator and passenger. Always make sure the seat belts are secured for all riders before operating. The center of the seat is NOT equipped with a seat belt. Never allow a passenger to ride between the operator and passenger seats.

  • Page 27: Operation

    OPERATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual. Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.

  • Page 28: Driving Procedure

    OPERATION Driving Procedure 1. Disconnect the charging cable (if connected). 2. Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots. 3. Sit in the driver’s seat and fasten the seat belt. 4. Apply the brakes. 5. Make sure the operation lever is in the “N” position. Turn the key to the ON position.

  • Page 29: Driving On Slippery Surfaces

    OPERATION Driving On Slippery Surfaces WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control. Do not operate on excessively slippery surfaces.

  • Page 30: Driving Uphill

    OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid excessively steep hills. 3. Keep both feet on the floor. 4. Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces.

  • Page 31: Driving Through Water

    OPERATION Driving Through Water Your GREENWORKS vehicle can operate through water up to a maximum recommended depth lower than the floorboards (not higher than 10 inch). WARNING Serious damage can occur to the electrical system and batteries if the vehicle is operated in water deeper than the floorboards.

  • Page 32: Driving In Reverse

    OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. 2. Always avoid backing downhill. 3. Up slowly. 4. Apply the brakes lightly for stopping. 5.

  • Page 33: Hauling Cargo

    OPERATION Hauling Cargo Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY OF THE VEHICLE. When determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the trailer tongue.
  • Page 34 OPERATION WARNING Driving with passengers in the cargo box can result in severe injury or death. Never allow passengers to ride in the cargo box. A passengers must always ride in the cab with seat belt fastened securely.

  • Page 35: Towing Loads

    OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 110 lbs. (50 kg) tongue weight on the towing bracket. 2. Do not operate the vehicle faster than 10 MPH (16 km/h) when towing. Towing a trailer increases braking distance.

  • Page 36: How To Raise The Cargo Bed

    OPERATION HOW TO RAISE THE CARGO BED CAUTION! To avoid personal injury: When servicing under raised bed, make sure safety support is properly mounted. Raising and Lowering the Cargo Bed To raise the cargo bed Ensure the bed is empty and that the area behind the vehicle is clean as items can slide down the bed and fall out of it.
  • Page 37 OPERATION Transporting the vehicle When transporting the vehicle for a long distance or on public streets, always use a trailer with an approved load rating greater than the vehicle weight of 1700 lbs. (830 kg) plus any installed accessories or cargo. Follow these guidelines when transporting the vehicle: 1.

  • Page 38: Checking Wheel Bolt Torque

    OPERATION Checking wheel bolt torque CAUTION To avoid personal injury • Never operate vehicle with a loose wheel bolts. • Any time these bolts are loosened they should be retightened to the specified torque. • Check all bolts frequently and keep them tight. Check wheel bolts regularly especially when new if they are loose tighten them as follows: Torque wheel bolts to 257N.m (348 ft/lbs) Torque wheel nuts to 60-72N.m (81-98 ft/lbs)

  • Page 39: Maintenance

    Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine GREENWORKS parts available from your GREENWORKS dealer. Tip: Service and adjustments are important for proper vehicle operation. If you’re not familiar with safe service and adjustment procedures, have a qualified dealer perform these operations.
  • Page 40 MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Item Maintenance Interval Remarks (whichever comes first) Headlamp/tail lamp Daily Check operation; apply dielectric grease if replacing Brake pad wear Monthly Inspect periodically Front gear case oil Perform a break-in oil level check Main gear case oil Perform a break-in oil level check...

  • Page 41: Gear Cases

    MAINTENANCE Gear cases Gear case Specification Chart Gear case Lubricant Capacity Capacity Drain Plug Torque Fill Plug Torque Main Gearcase ATV Angle Drive 30.4 oz. (900 ml) 14 ft. Lbs. (19.4 14 ft. Lbs. (19.4 (Transaxle) Fluid Front Gearcase Demand Drive 5.1 oz.

  • Page 42: Front Gear Case

    MAINTENANCE Gear cases Front Gear case Always check and change the front gear case oil at the intervals outlined in the Periodic Maintenance Chart. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications.

  • Page 43: Brake Fluid

    MAINTENANCE Brakes The front and rear brakes are hydraulic disc brakes. Press down on the brake pedal to engage the brakes. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING After opening a bottle of brake fluid, always discard any unused portion.

  • Page 44: Steering Wheel Inspection

    • Do not dispose of a damaged or wornout shock absorber assembly yourself. Take the shock absorber assembly to a GREENWORKS dealer for any service. The spring preload, rebound damping and compression damping forces of the front and rear shock absorber assemblies can be adjusted to suit the operating conditions.
  • Page 45 Spring preload adjusting nut Special wrench • A special wrench can be obtained at a GREENWORKS dealer to make this adjustment. • The spring preload setting is determined by measuring distance A, shown in theillustration. The shorter distance A is, the lower the spring preload; the longer distance Ais, the higher the spring preload.
  • Page 46 MAINTENANCE Rebound damping force adjusting screw Compression damping force Turn the compression damping force adjusting screw (use 3.0 allen wrench) in direction to increase the compression damping force and thereby harden the damping, and in direction to decrease the compression damping force and thereby soften the damping. Compression damping force adjusting screw •...

  • Page 47: Tires

    Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use GREENWORKS -approved size and type of tires for this vehicle when replacing tires.

  • Page 48: Battery

    Always wear safety glasses and protective clothing near battery. Use insulated tools. WARNING Only Greenworks Commercial dealer or authorized service center can disconnect the battery. • Lithium Modules do not develop a memory and need not be fully discharged before recharging.
  • Page 49 MAINTENANCE WARNING When servicing, use only identical Greenworks replacement parts. Use of any other parts may create a hazard or cause product damage. WARNING It is not recommended to use compressed dry air as cleaning method of the charger. If cleaning with compressed dry air is the only method available, always wear safety goggles or safety glasses with side shields.

  • Page 50: Cleaning And Storage

    NOTE: Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your GREENWORKS vehicle is with a garden hose and a pail of mild soap and water.
  • Page 51 MAINTENANCE Cleaning and Storage Polishing the Vehicle GREENWORKS recommends the use of common household aerosol furniture polish for polishing the finish on your GREENWORKS vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of products intended for painted metal parts, including many automotive products, some of which can scratch the finish of your vehicle.
  • Page 52 MAINTENANCE Cleaning and Storage Storage Tips Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart. Fluid Levels Inspect the fluid levels.
  • Page 53 MAINTENANCE Storing the Vehicle Any time the vehicle will be parked for more than a few hours, follow the recommended storage procedures: 1. Make any necessary repairs and clean the vehicle. 2. Store the vehicle out of the sun in a cool, dry place. 3.

  • Page 54: Environmentally Safe Battery Disposal

    ENVIRONMENTALLY SAFE BATTERY DISPOSAL The following toxic and corrosive materials are in the batteries used in this vehicle battery pack: Lithium-Ion, a toxic material. WARNING All toxic materials must be disposed of in a specified manner to prevent contamination of the environment.

  • Page 55: Specifications Table

    SPECIFICATION TABLE Motor type AC induction motor Motor peak 31HP Power battery pack voltage 76.8 VDC 13.82kw/H Controller CURTIS 1234E—6322 Max.speed 30 MPH (48.3 km/h) 75 miles (120 km) (may vary Range (in Max Range mode on flat ground) with driving conditions, e.g., low temperature, high speed, full load.) HUAWEI 110-220 volt AC input;...
  • Page 56 SPECIFICATION TABLE Width mm (in.) 1170 (46.06) Length mm (in.) 900 (35.43) Depth mm (in.) 280 (11) Cargo bed m3 (cu. Volume 0.29 (10.24) ft.) Bed height (unloaded) mm (in.) 810 (31.89) Cargo bed capacity kg (lbs.) 250 (550) Front 28x 9-14 4PR 14psi (100kPa) Tire Rear...

Table of Contents

Save PDF