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Westell Boxer BXM1019-NHE5 Manual

Outdoor cabinet with -48/+24vdc heat exchanger

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R
Outdoor Cabinet with ‐48/
CONTENTS
1. GENERAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. FEATURES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. MAINTENANCE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. SERVICE & REPAIRS
6. CUSTOMER & TECHNICAL SERVICES
7. WARRANTY & RETURNS
8. SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . .
9. APPENDIX A ‐ Product Views
1.
GENERAL
1.1
Document Purpose
This document provides general, installation, and specifica­
tion information for the Westell Boxerr BXM1019‐NHE5
Outdoor Cabinet with ‐48/+24VDC Heat Exchanger (shown
in Figure 1). This product is designed to provide Network
equipment protection in outdoor environments while provid­
ing a quick and easy customer hand‐off. The intended audience
for this document is engineering, operations, and installation
personnel of MSO, Telco, and utility companies. See Table 4
for product ordering information and available options, as well
as information on the companion but optional battery box or
skirt that can be mounted under the Boxer cabinet.
‐ NOTE ‐
Hereafter, the BXM1019‐NHE5 Boxer cabinet may be referred
to as the "Boxer" or "cabinet."
1.2
Document Status
Whenever this practice is updated, the reason will be stated in this
paragraph.
1.3
Product Purpose and Description
Boxer is a compact, actively‐cooled, NEMA 4 outdoor cabinet
that can house and protect a wide range of electronic equipment.
Up to 10 vertical RUs (17.5") of 19‐inch wide internal rack space
is available to house Network equipment such as (but not limited
to) multiplexers, copper bonding solutions, Ethernet switches and
media converters, xDSL boxes, and DS3 hand‐offs.
Protectively mounted on the Boxer front door, separate from
the interior rack space, is a heat exchanger and fan unit. Also
mounted on the door, a controller card features internal fact­
ory‐installed wiring for the fans, temperature alarm, door
alarm, and a 5A fan fuse. External wiring from the card to the
power source and alarm monitoring equipment is accom­
plished using "Euro‐connector" snap‐in terminal blocks which
E
2014 Westell, Inc. All rights reserved.
Westellr is a registered trademark of and Boxert is a trademark of Westell, Inc.
Westell r Boxer r BXM1019‐NHE5
PAGE #
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24VDC Heat Exchanger
+
1
2
6
14
14
16
16
17
19
Figure 1.
Isometric Closed View of Boxer Cabinet
can be quickly disconnected from the controller card, and later
re‐attached for easy connections.
Boxer supports rapid equipment installation and wiring through
the use of adjustable and removable 19" rack channels. To ensure
easy access for input and out cabling, Boxer includes ample room
below the rack space as well as various sized conduit knock‐outs.
1.4
Product Mounting
The Boxer cabinet is typically mounted outdoors, above
ground, on an H‐frame, or wall. Optional mounting kits are
available to support a round pole (from 8" to 20" in diameter)
or a square pedestal or post (minimum 8" wide). Concrete pad
mounting is supported when used with the optional Boxer bat­
tery box or skirt. All mounting hardware must be capable of
supporting the weight of the Boxer cabinet (approximately 70
pounds) plus the weight of any equipment mounted in it. The
Boxer cabinet is typically located at the customer premises but
can be located anywhere a compact, weather‐tight, outdoor
cabinet is required.
1.5
Product Features
Each Boxer cabinet comes fully assembled, pre‐wired, tested,
and ready for field‐provided customer equipment installation,
and includes the following features and capabilities.
S
NEMA 4 compliant
S
Conforms to ANSI/UL 60950‐1 and certified to CAN/CSA
C22.2 No. 60950‐1
S
Conforms to ANSI/UL 60950‐22 and certified to CAN/
CSA C22.2 No. 60950‐22
S
FCC Part 15
S
Actively cooled with heat exchanger
S
Dissipates up to 400 watts of internally‐generated heat
Section BXM‐10N‐HE5‐20A
Equipment Issue A
030‐101815 Rev. A, February 2014
1402IARA
Page 1 of 21

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Summary of Contents for Westell Boxer BXM1019-NHE5

  • Page 1 Dissipates up to 400 watts of internally‐generated heat plished using “Euro‐connector” snap‐in terminal blocks which 1402IARA 2014 Westell, Inc. All rights reserved. Westellr is a registered trademark of and Boxert is a trademark of Westell, Inc. Page 1 of 21...
  • Page 2 FEATURES This section describes the exterior and interior features of the Door security via: Westell Boxerr outdoor cabinet in more detail. Refer to locking, hex, cup‐washer screws Figure 2 through Figure 7 as needed while reading this section. 1402IARA...
  • Page 3 Section BXM‐10N‐HE5‐20A 030‐101815 Rev. A Hex bolt (loosen to adjust channel) Door opens to 95_ Channel bracket (slotted for ease of use) Additional Screw to remove vents at bottom exterior fan cover Knock-outs at (Phillips head) cabinet bottom Mounting slots at bottom Figure 3.
  • Page 4 Section BXM‐10N‐HE5‐20A 030‐101815 Rev. A Knock‐out for cables from optional battery box, or for AC power, or Network cables mounting bracket (with keyholes) 2” 12” 3 Network behind Knock-outs rack channel 2” TOP VIEW Rack Channel * Bottom (adjustable, mounting reversible) bracket Customer...
  • Page 5 Section BXM‐10N‐HE5‐20A 030‐101815 Rev. A Door Switches (prewired to controller card) Door open fan cut-off switch Door open alarm switch Figure 7. Location/Function of Door Sensor Switches Manual fan Side View Isometric test switch View Figure 9. Controller Card (Showing Euro‐connectors) FRONT VIEW path exchanger uses one set of fans (shown in Figure 5) to blow cool outside air past the “exterior air side”...
  • Page 6 2‐position Euro‐connector at the age to the transportation company and to Westell (see Part 6). top left of the controller card. 1402IARA...
  • Page 7  V Padlock (optional) near magnetic, electromagnetic or electrostatic fields. Always Knock‐Out Removal Tools store or ship units in the original static‐protective packaging from Westell. Use anti‐static mats when working on units.  V Hammer  V Punch  V Pliers ‐ PRECAUTIONARY STATEMENT ‐...
  • Page 8 25.2” Knock‐outs should be removed prior to mounting the cabinet. (on centers, see Figure 10). Westell recommends a height See Figure 6 or Table 1 for knock‐out sizes, quantities, and loca­ of 30” from the ground. In addition to leaving a comfort­...
  • Page 9 Remove knock‐outs. See Paragraph 3.5 (Removing the ing flanges is 25.2” (Figure 10). Westell recommends a Knock‐outs) to remove the knock‐outs where any cable ac­ minimum of 3 mounting bolts in each mounting flange. In cess holes are desired.
  • Page 10 Section BXM‐10N‐HE5‐20A 030‐101815 Rev. A BXA‐PM03 kit also Approved wall Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ includes a shelf. Threaded Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Washers and Nuts Ñ...
  • Page 11 Section BXM‐10N‐HE5‐20A 030‐101815 Rev. A Ground lug hardware should be ‐ NOTE ‐ tightened to 20 inch-pounds To improve the integrity of the cable entries seal when rubber grommets are used, a water‐proof foam or silicone sealant should be used on the interior side of the cabinet, around the ex­ posed grommet and cable entry.
  • Page 12 Section BXM‐10N‐HE5‐20A 030‐101815 Rev. A Field Connections for Alarms ALARMS Euro Connector This knock‐out typically used as access for op­ Pull off tional battery cable (when Connect to field‐ connectors used with a battery box) This knock‐out typically provided alarm or for Network cables reporting equipment for optional AC power...
  • Page 13 Section BXM‐10N‐HE5‐20A 030‐101815 Rev. A and outside the Boxer cabinet and verify they are safe, se­ Attach the cable's connector to the appropriate connector cure, and complete. of the targeted equipment. Repeat for each cable. Turn on the external power source. Apply the power from the external power source.
  • Page 14 Fans cannot be field repaired but are field replaceable. Should unobstructed air flow. a problem be suspected with an “outside air” fan, remove the fan and return it to Westell for service, then replace it. See SERVICE AND REPAIRS Table 4 for ordering information. To remove and replace an “outside air”...
  • Page 15 Fans cannot be field repaired. Should a problem be suspected alarm wire connections facilitate a simple group disconnection of with an “inside air” fan, remove the fan and return it to Westell all alarm and dc distribution wire connections; there's no need to for service, then replace it.
  • Page 16 When re‐attaching the door alarm cable's two ‐ ‐ Westell recommends that its products be recycled at the end of their connectors to the new door switch sensor assembly, verify product life. For Westell products that have reached their product End Of...
  • Page 17 Conforms to ANSI/UL 60950‐1 and certified to CAN/CSA C22.2 No. 60950‐1 Electrical and Physical Specifications Conforms to ANSI/UL 60950‐22 and certified to CAN/ The Westell Boxerr electrical and signalling specifications are CSA C22.2 No. 60950‐22 listed below, and the physical specifications are shown in Table 3.
  • Page 18 Section BXM‐10N‐HE5‐20A 030‐101815 Rev. A Boxer Ordering Information Westellr Boxerr cabinet, 400W, ‐48/+24VDC heat exchanger cooling, temperature‐con­ A90‐BXM1019‐NHE5 trolled, controller card, single full‐size door, built‐in 10‐RU 19" rack, door switch, numerous knock‐outs. Other Boxer Family Outdoor Cabinets Series Description Cooling Power Part Number Passive cooling...
  • Page 19 Section BXM‐10N‐HE5‐20A 030‐101815 Rev. A Appendix A - Product Views Figure 20. Top Exterior View of Boxer Cabinet (Door Facing Down/Forward) Front knock‐outs typically for Customer 5X 1.125" Knock‐out (for cable access) Rear knock‐outs typically for 5X 0.58" Network Knock‐out (For mounting a battery box) 4X 2.50"...
  • Page 20 Section BXM‐10N‐HE5‐20A 030‐101815 Rev. A 26.8” 22.5” 17.5” 27.75” Figure 22. Right Side Exterior View of Boxer Cabinet, Door Closed 43.4” Figure 23. Right Side Exterior View of Boxer Cabinet, Door Open 1402IARA...
  • Page 21 Section BXM‐10N‐HE5‐20A 030‐101815 Rev. A 26.8" 25.2" 22.5" 4" 4" 4" 4" 1.5 1.5 1 24" 25.5" Figure 24. Front Door Closed View of Boxer Cabinet with Mounting Hole Spacings 10 RUs of Rack Space Figure 25. Front Door Open View of Boxer Cabinet 1402IARA...