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Westell Boxer BXM1619-4HE Manual

Outdoor cabinet with -48vdc heat exchanger

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R
Outdoor Cabinet with ‐48VDC Heat Exchanger
CONTENTS
1. GENERAL
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2. FEATURES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. MAINTENANCE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. SERVICE & REPAIRS
6. CUSTOMER & TECHNICAL SERVICES
7. WARRANTY & RETURNS
8. SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . .
9. APPENDIX A ‐ Product Views
1.
GENERAL
1.1
Document Purpose
This document provides general, installation, and specifica­
tion information for the Westellr Boxert BXM1619‐4HE
Outdoor Cabinet with Heat Exchanger (shown in Figure 1).
This product is designed to provide Network equipment
protection in outdoor environments while providing a quick
and easy customer hand‐off. The intended audience for this
document is engineering, operations, and installation person­
nel of MSO, Telco, and utility companies. See Table 4 for
product ordering information and available options, as well as
information on the companion but optional battery box or skirt
that can be mounted under the Boxer cabinet.
‐ NOTE ‐
Hereafter, the BXM1619‐4HE 16‐RU Boxer cabinet may be re­
ferred to as the "Boxer‐16" or "cabinet."
1.2
Document Status
Whenever this practice is updated, the reason will be stated in
this paragraph.
1.3
Product Purpose and Description
Boxer‐16 is a compact, actively‐cooled, NEMA 4 outdoor cabi­
net that can house and protect a wide range of electronic
equipment. Up to 16 vertical RUs (28") of 19‐inch wide inter­
nal rack space is available to house Network equipment such as
(but not limited to) multiplexers, copper bonding solutions,
Ethernet switches and media converters, xDSL boxes, and DS3
hand‐offs. Protectively mounted on the Boxer front door, sepa­
rate from the interior rack space, is a heat exchanger and fan
unit.
Boxer‐16 supports rapid equipment installation and wiring
through the use of adjustable and removable 19" rack channels.
An access panel is located at the rear of Boxer‐16 to allow easy
access to the rear of the installed equipment. To ensure easy ac­
E
2012 Westell, Inc. All rights reserved.
Westellr is a registered trademark of and Boxert is a trademark of Westell, Inc.
Westell r Boxer t BXM1619‐4HE
PAGE #
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1
3
7
15
15
17
17
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19
Figure 1.
Isometric Closed View of Boxer‐16 Cabinet
cess for input and out cabling, Boxer‐16 includes ample room
below the rack space as well as various sized conduit knock‐
outs.
1.4
Product Mounting
The Boxer‐16 cabinet is typically mounted outdoors, above
ground on an H‐frame, a wall, square pedestal or post (minimum
8" wide), or a round pole (from 8" to 20" in diameter). Floor or
concrete pad mounting is supported when used with an optional
Boxer battery box or skirt. All mounting hardware must be capa­
ble of supporting the weight of the Boxer‐16 cabinet plus the
weight of any equipment mounted in it. The Boxer‐16 cabinet is
typically located at the customer premises but can be located
anywhere a compact, weather‐tight, outdoor cabinet is required.
1.5
Product Features
Each Boxer‐16 cabinet comes fully assembled, pre‐wired, tested,
and ready for field‐provided customer equipment installation,
and includes the following features and capabilities.
S
NEMA 4 compliant
S
Actively cooled with heat exchanger
S
Dissipates up to 400 watts
S
Field‐replaceable door‐mounted fans
Section BXM‐161‐4HE‐20A
Equipment Issue A
030‐101374 Rev. A, November 2012
1211IARA
Page 1 of 21

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Summary of Contents for Westell Boxer BXM1619-4HE

  • Page 1 Field‐replaceable door‐mounted fans access to the rear of the installed equipment. To ensure easy ac­ 1211IARA 2012 Westell, Inc. All rights reserved. Westellr is a registered trademark of and Boxert is a trademark of Westell, Inc. Page 1 of 21...
  • Page 2 Section BXM‐161‐4HE‐20A 030‐101374 Rev. A Slotted groove in channel Side lift ear with adjustment bracket 2” hole (not for permanent mounting) Liquid tight fitting in access hole for heat exchanger wires Fins of Heat Exchanger Holes to mount 16 RU's of equipment in rack channel Heat...
  • Page 3 Section BXM‐161‐4HE‐20A 030‐101374 Rev. A Lift handle, then turn counter‐clockwise to open door 43.5” Temporary Lift Ears Rear‐ Cup‐washer Access screw lock Panel Note: When closing and locking the door, the door must be pushed fully closed be­ fore actuating the swing handle, or dam­ age to the locking mechanism may result.
  • Page 4 Section BXM‐161‐4HE‐20A 030‐101374 Rev. A Temporary Lift Ear Cup‐washer screw Sealing gasket for rear access panel Inside of front door visible through open rear access hole Rear View, Fans Panel On mounted on front door Phillips screw unlocks heat exchanger cover Document tray mounted...
  • Page 5 Section BXM‐161‐4HE‐20A 030‐101374 Rev. A Concentric knock‐out, typically used as access for optional bat­ tery cable (when used with a bat­ tery box) or for Network cables Channel 2” Rack mounting Knock‐outs Channel bracket 1 of 7 position Loosen nuts, lift and holes slide rack channel to desired...
  • Page 6 Section BXM‐161‐4HE‐20A 030‐101374 Rev. A To unlock the compartment cover, (remove to loosen the phillips replace fans) head screw on the in­ side of the door (see Figure 3 for location) Fans for circulating external air (Fan A connector) Isometric View Side View Bottom vent for air intake...
  • Page 7 (see Part 6 for telephone number). Euro‐connector at the top left of the controller card. ‐ DESICCANT NOTE ‐ To prevent condensation during shipment and storage, Westell 2.2.7 AC Duplex & GFI Outlets for Installed Equipment includes a desiccant pack within the Boxer‐16 cabinet. Once the In the bottom‐right rear corner of the cabinet is an AC duplex...
  • Page 8  V Proper lengths and types of communications cables from Westell. Use anti‐static mats when working on units.  V Proper lengths and types of power cables and fittings  V Cable management supplies (ties, clips, markers, etc.) ‐...
  • Page 9 Section BXM‐161‐4HE‐20A 030‐101374 Rev. A Pole or post H‐frame Sliding Nut (slide nut into end of rail, see DETAIL A) DETAIL A Washer Bolt H‐frame Rail or Channel H‐frame Sliding Nut (compress spring and slide nut into ends of rails) 39.0"...
  • Page 10 Section BXM‐161‐4HE‐20A 030‐101374 Rev. A centers). Westell recommends a height of 30” from the Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ ground. In addition to leaving a comfortable installer Approved wall working height, leave adequate space under Boxer‐16 for Ñ...
  • Page 11 Section BXM‐161‐4HE‐20A 030‐101374 Rev. A Partially install bolts. Partially install the bolts until only BXA‐PM03 kit also 1/2” remains. includes a shelf. Threaded Lift cabinet, and align mounting holes. Lift the cabinet to Washers and Nuts the protruding bolts, align the top mounting bracket's key­ holes with the bolts, then hang the cabinet from the bolts.
  • Page 12 Section BXM‐161‐4HE‐20A 030‐101374 Rev. A 8 sets of posts for Field Connections for Alarms Earth bonding cables ALARMS and equipment Euro Connector Ground Pull off Connect to field‐ connectors provided alarm reporting equipment ESD jack Tighten screws to Strip wires 1/4” secure wires then insert Figure 19.
  • Page 13 All cabinet AC/DC power wiring, cabling, and installation met in the knock‐out hole (if needed). Note that Westell methods, both externally to the cabinet and installation and has conveniently factory‐installed one external, electrical, wiring of internal cabinet equipment, must be performed by a 1/2‐conduit connector (and plug), connected directly to...
  • Page 14 3.14 Connecting Communication Cables ‐ DESICCANT NOTE ‐ To prevent condensation during shipment and storage, Westell The types of communication cables used and their connector includes a desiccant pack within the Boxer‐16 cabinet. Once the types (if any) vary per the application and the equipment electronic equipment is installed and turned‐up, the internal...
  • Page 15 Fans cannot be field repaired but are field replaceable. Should a problem be suspected with an “outside air” fan, remove the fan and return it to Westell for service, then replace it. See SERVICE AND REPAIRS Table 4 for ordering information. To remove and replace an “outside air”...
  • Page 16 11. Install replacement fan(s). Mount the replacement fan(s) onto their mounting studs and reverse the steps above, and with an “inside air” fan, remove the fan and return it to Westell for service, then replace it. See Table 4 for ordering informa­...
  • Page 17 Warranty ‐ CAUTION ‐ Westell warrants this product to be free of defects at the time To avoid electrical shock, turn off any DC or AC power feeds of shipment. Westell also warrants this product to be fully func­...
  • Page 18 Section BXM‐161‐4HE‐20A 030‐101374 Rev. A Ordering Specifications Physical Feature U.S. Metric (including top lift ear) To order units, call the telephone number shown in Paragraph Height 41.00 in. 104.14 cm 6.1 and please specify a specific model number shown in (without mounting brackets) Height 33.00 in.
  • Page 19 Section BXM‐161‐4HE‐20A 030‐101374 Rev. A Appendix A - Product Views Mounting/lift brackets, fan cooling, and door handle not shown BOTTOM VIEW (For mounting a battery box) Figure 24. Bottom View of Boxer‐16 Cabinet Showing Dimensions and Knock‐outs 1211IARA...
  • Page 20 Section BXM‐161‐4HE‐20A 030‐101374 Rev. A 24.5" 41.0" 39.0" 33.0" Rear View, Panel On 24.0" Figure 25. Front Exterior View of Boxer‐16 Cabinet 1211IARA...
  • Page 21 Section BXM‐161‐4HE‐20A 030‐101374 Rev. A 33.0" 41.0" 18.05” 20.60” 28.10” Figure 26. Right Side Exterior View of Boxer‐16 Cabinet 1211IARA...