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Westell Boxer BXM2019-4HE3 Manual

Outdoor cabinets with a 24vdc/-48vdc 400w

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R
Westell r Boxer r BXM2019‐4HE3 & BXM2019‐4HE3G
Outdoor Cabinets with a 24VDC
CONTENTS
1. GENERAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. FEATURES
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3. INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. MAINTENANCE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. SERVICE & REPAIRS
6. CUSTOMER & TECHNICAL SERVICES
7. WARRANTY & RETURNS
8. SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . .
9. APPENDIX A ‐ Product Views
1.
GENERAL
1.1
Document Purpose
This document provides general, installation, and specifica­
tion information for the Westellr Boxerr BXM2019‐4HE3 and
BXM2019‐4HE3G Outdoor Cabinets with Heat Exchangers
(‐4HE3 model shown in Figure 1). This product is designed to
provide Network equipment protection in outdoor environ­
ments while providing a quick and easy customer hand‐off. The
intended audience for this document is engineering, opera­
tions, and installation personnel of MSO, Telco, and utility
companies. See Table 4 for product ordering information and
available options, as well as information on the companion but
optional battery box or skirt that can be mounted under the
Boxer cabinet.
‐ NOTE ‐
Hereafter, either model may be referred to as the "Boxer‐20" or
"cabinet." Where differences between models apply, "‐4HE3" or
"‐4HE3G" will be specified.
‐ NESC/OSHA NOTE ‐
All applicable NESC and OSHA requirements shall be followed
during installation of this product.
1.2
Document Status
Whenever this practice is updated, the reason will be stated in
this paragraph. Revision B adds the ‐4HE3G model to this doc­
ument, adds several "G" models to Table 4, adds the
NESC/OSHA note above, adds the GR‐487 Issue 4 compliant
bullet list feature in Paragraph 1.5 (for the ‐4HE3G model),
and updates Figure 4 and Figure 7 to show the pin‐in‐hex screw
locks for the ‐4HE3G model.
1.3
Product Purpose and Description
Boxer‐20 is a compact, actively‐cooled, NEMA 4 (and GR‐487
for the ‐4HE3G model) outdoor cabinet that can house and pro­
tect a wide range of electronic equipment. Up to 20 vertical RUs
(35") of 19‐inch wide internal rack space is available to house
Network equipment such as (but not limited to) multiplexers,
E
2013 Westell, Inc. All rights reserved.
Westellr is a registered trademark of and Westell Boxerr is a trademark of Westell, Inc.
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‐48VDC 400W Heat Exchanger
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3
7
15
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21
Figure 1.
Isometric Closed View of Boxer‐20 Cabinet
copper bonding solutions, Ethernet switches and media convert­
ers, xDSL boxes, and DS3 hand‐offs. Protectively mounted on
the Boxer front door, separate from the interior rack space, is a
heat exchanger and fan unit.
Boxer‐20 supports rapid equipment installation and wiring
through the use of adjustable and removable 19" rack channels.
An access panel is located at the rear of Boxer‐20 to allow easy
access to the rear of the installed equipment. To ensure easy ac­
cess for input/output cables, Boxer‐20 includes ample room
below the rack space as well as various sized conduit knock‐outs.
1.4
Product Mounting
The Boxer‐20 cabinet is typically mounted outdoors, above
ground. Optional mounting kits are available to mount the cabi­
net on an H‐frame, a wall, a round pole (from 8" to 20" in
diameter) or a square pedestal or post (minimum 8" wide). Con­
crete pad mounting is supported when used with an optional
Boxer battery box or skirt. All mounting hardware must be capa­
ble of supporting the weight of the Boxer‐20 cabinet plus the
weight of any equipment mounted in it. The Boxer‐20 cabinet is
typically located at the customer premises but can be located
anywhere a compact, weather‐tight, outdoor cabinet is required.
Section BXM‐204‐HE3‐20A
Equipment Issue A
030‐101446 Rev. B, November 2013
1311IARB
Page 1 of 22

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Summary of Contents for Westell Boxer BXM2019-4HE3

  • Page 1 Network equipment such as (but not limited to) multiplexers, 1311IARB 2013 Westell, Inc. All rights reserved. Westellr is a registered trademark of and Westell Boxerr is a trademark of Westell, Inc. Page 1 of 22...
  • Page 2 Section BXM‐204‐HE3‐20A 030‐101446 Rev. B Rack depth‐adjustment holes Cable access hole for fan wiring Side lift ear with (liquid tight fitting) 2” hole (not for permanent mounting) Fins of heat exchanger Threaded holes to mount equipment in rack channel Controller card* (for fan, +24V / ‐48VDC connections, see Figure 12)
  • Page 3 Section BXM‐204‐HE3‐20A 030‐101446 Rev. B Rear‐access panel Interior area provides 20 RUs of 19” rack mounting space Temporary lift ears (remove then re‐insert 43.5” Ample space for tie‐downs and cable management bolts when attaching a Boxer Side Numerous ground/bond posts on interior ground plate Car cabinet) Knock‐outs at cabinet bottom accept a variety of cable, Transportation...
  • Page 4 Section BXM‐204‐HE3‐20A 030‐101446 Rev. B Cover‐alignment posts Compartment cover Lift handle, then turn counter‐clockwise to open door (remove to replace fans) To unlock the compartment cover, loosen the Phillips head screw on the in­ side of the door (see Figure 6 for location) Cup‐washer screw lock Pin‐in‐hex lock on Fans for circulating...
  • Page 5 Section BXM‐204‐HE3‐20A 030‐101446 Rev. B right side of the cabinet floor are multiple intact knock‐outs, for Concentric knock‐out easy Network and Customer cable access. The front‐most three (typically used as access for option­ al battery cable,when used with a are typically for customer cable access, and the rear‐most knock‐ battery box, or for Network cables) outs are typically for Network cable access.
  • Page 6 Section BXM‐204‐HE3‐20A 030‐101446 Rev. B Internal fan (Fan B) Door Switch (prewired to controller card) Side View Pull out to deactivate Figure 10. Door Sensor Switch & Internal Fan Locations Manual fan Isometric test switch View Figure 12. Controller Card (Showing Euro‐connectors) ‐...
  • Page 7 Section BXM‐204‐HE3‐20A 030‐101446 Rev. B +V). To make these connections to the Euro‐connectors, pull‐ DOOR ALARM Euro‐Connector. A Normally Open (NO) off the Euro‐connector, loosen the screws inside the set‐screw Door Alarm contact closes when the door is opened. For holes, strip approximately 3/8”...
  • Page 8 Inspecting the Equipment store or ship units in the original static‐protective packaging ‐ INSPECTION NOTE ‐ from Westell. Use anti‐static mats when working on units. Visually inspect the unit for damages prior to installation. If the ‐ PRECAUTIONARY STATEMENT ‐...
  • Page 9 Section BXM‐204‐HE3‐20A 030‐101446 Rev. B Door Opening/Locking Tools Rack channels  V 7/16” can wrench or 216 tool (‐4HE3) or provided pin‐in‐hex (20 RUs) wrench (‐4HE3G)  V Padlock (optional) Knock‐Out Removal Tools  V Hammer  V Punch  V Pliers Cabinet Mounting Tools, Equipment, and Hardware  V Tape measure  V Marking utensil (to mark mounting hole locations)  V Level (optional)
  • Page 10 H‐frame rails, then insert and install an ap­ Sliding Nut (compress spring, slide propriate bolt through each set of aligned holes. Westell nut into ends of rail) recommends a minimum of 3 mounting bolts per mount­...
  • Page 11 43.7”. Westell recommends a minimum of 3 mounting bolts in each mounting bracket. In addition to allowing for a comfortable installer working Making Ground Connections height (leave about 30”...
  • Page 12 Section BXM‐204‐HE3‐20A 030‐101446 Rev. B BXA‐PM03 kit also 8 sets of posts for includes a shelf. Threaded bonding cables Earth and equipment Ground Washers and Nuts ESD jack Figure 19. Ground Plate of Boxer‐20 Cabinet Bracket Also see the instructions in the optional BXA‐PM02 pole mount kit.
  • Page 13 Pull out power Euro‐connector. Remove the 2‐position met in the knock‐out hole (if needed). Note that Westell Euro‐connector near the bottom left corner of the Con­ has conveniently factory‐installed one external, electrical, troller Card (pull it out, as shown in Figure 20).
  • Page 14 ‐ DESICCANT NOTE ‐ types (if any) vary per the application and the equipment To prevent condensation during shipment and storage, Westell installed inside the cabinet. To accommodate a variety of cable includes a desiccant pack within the Boxer‐20 cabinet. Once the and connector sizes, the Boxer‐20 cabinet has cable‐hole...
  • Page 15 Westell for service, then re‐installed or replaced. When closing and locking the door, the door must be pushed fully Follow the steps below to replace the controller card.
  • Page 16 “outside air” fan, remove the fan and return it to Westell for service, then replace it. See Verify fan is off. Visually check to ensure that the fan Table 4 for ordering information.
  • Page 17 Fans cannot be field repaired. Should a problem be suspected join together the stripped ends of the same‐colored wires with an “inside air” fan, remove the fan and return it to Westell from each fan (i.e., twist a red wire end from one internal for service, then replace it.
  • Page 18 Westell for service or order a new switch, then belled “NC” (or as labeled in Step 4 above).
  • Page 19 NEMA 4 (both models) Replacements will be shipped in the fastest manner consistent GR‐487 Issue 4 compliant (‐4HE3G model) with the urgency of the situation. Westell will continue to repair or replace faulty equipment beyond the warranty period for a Ordering Specifications nominal charge.
  • Page 20 Section BXM‐204‐HE3‐20A 030‐101446 Rev. B Boxer Ordering Information Westellr Boxerr cabinet, 400W, +24 or ‐48VDC heat exchanger cooling, temperature‐con­ trolled, controller card, single full‐size door, locking rear access panel, built‐in 20‐RU 19" A90‐BXM2019‐4HE3 & A90‐BXM2019‐4HE3G rack, door switch, numerous knock‐outs. 4HE3 uses cup‐washer screws in the front door and rear panel, the ‐4HE3G uses pin‐in‐hex screws.
  • Page 21 Section BXM‐204‐HE3‐20A 030‐101446 Rev. B Appendix A - Product Views 16" 16" 4" 4" 4" 4" 4" 4" 4" 4" 46.95" 46.95" 45.75" 45.75" 40.01" 40.01" 43.675" 43.675" 4" 4" 4" 4" 4" 4" 4" 4" 24.25" 24.25" 25.30" 25.30" Figure 24.
  • Page 22 Section BXM‐204‐HE3‐20A 030‐101446 Rev. B 6.66" 6.66" 18.05" 18.05" 20.60" 20.60" 28.10" 28.10" 28.82" 28.82" Figure 25. Right Side Exterior View of Boxer‐20 Cabinet 1311IARB...

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