Westell Boxer BXM1019-NHE3 Manual

Outdoor cabinets with 24vdc/-48vdc heat exchanger

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R
Westell r Boxer r BXM1019-NHE3 & BXM1019-NHE3G
Outdoor Cabinets with 24VDC
CONTENTS
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1.

GENERAL

1.1
Document Purpose
This document provides general, installation, and specifica­
tion information for the Westellr Boxerr BXM1019-NHE3
and BXM1019-NHE3G Outdoor Cabinets with Heat Ex­
changers (BXM1019-NHE3 shown in Figure 1). This product
is designed to provide Network equipment protection in out­
door environments while providing a quick and easy customer
hand-off. The intended audience for this document is engi­
neering, operations, and installation personnel of MSO, Telco,
and utility companies. See Table 4 for product ordering infor­
mation and available options, as well as information on the
companion but optional battery box or skirt that can be
mounted under the Boxer cabinet.
- NOTE -
Hereafter, either model cabinet may be referred to as the "Box­
er-10" or "cabinet." Where differences between models apply,
the "-NHE3" or "-NHE3G" model will be specified.
- NESC/OSHA NOTE -
All applicable NESC and OSHA requirements shall be followed
during installation of this product.
1.2
Document Status
Whenever this practice is updated, the reason will be stated in
this paragraph. Revision B adds the "G" model to the docu­
ment, adds several "G" models to Table 4, adds the
NESC/OSHA note above, adds the GR-487 Issue 4 compliant
bullet list feature in Paragraph 1.5 (for the -NHE3G model),
and updates Figure 2 and Figure 4 to show the pin-in-hex screw
locks for the -NHE3G model.
E
2013 Westell, Inc. All rights reserved.
Westellr is a registered trademark of and Boxert is a trademark of Westell, Inc.
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-48VDC Heat Exchanger
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Figure 1.
Closed View of BXM1019-NHE3 Cabinet
1.3
Product Purpose and Description
Boxer is a compact, actively-cooled, GR-487 Issue 4-compliant
outdoor cabinet that can house and protect a wide range of
electronic equipment. Up to 10 vertical RUs (17.5") of 19-inch
wide internal rack space is available to house Network equip­
ment such as (but not limited to) multiplexers, copper bonding
solutions, Ethernet switches and media converters, xDSL
boxes, and DS3 hand-offs. Protectively mounted on the Boxer
front door, separate from the interior rack space, is a heat ex­
changer and fan unit. Mounted on the inside left wall is a
controller card with factory-installed wiring for the fans, tem­
perature and door alarms, and a 5A fan fuse. External wiring
at the card from the power source and alarm monitoring equip­
ment is accomplished using "Euro-connector" snap-in
terminal blocks on the card which can be quickly disconnected
and later re-attached for easy connections.
Boxer supports rapid equipment installation and wiring
through the use of adjustable and removable 19" rack channels.
An access panel is located at the rear of Boxer to allow easy ac­
cess to the rear of the installed equipment. To ensure easy
access for input and out cabling, Boxer includes ample room
below the rack space as well as various sized conduit knock-
outs.
1.4
Product Mounting
The Boxer cabinet is typically mounted outdoors, above
ground, on an H-frame or wall. Optional mounting kits are
available to support a round pole (from 8" to 20" in diameter)
or a square pedestal or post (minimum 8" wide). Concrete pad
mounting is supported when used with the optional Boxer bat­
Section BXM-10N-HE3-20A
Equipment Issue A
030-101741 Rev. B, November 2013
1311IARB
Page 1 of 24

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Summary of Contents for Westell Boxer BXM1019-NHE3

  • Page 1: Table Of Contents

    ‐NHE3G model. mounting is supported when used with the optional Boxer bat­ 1311IARB 2013 Westell, Inc. All rights reserved. Westellr is a registered trademark of and Boxert is a trademark of Westell, Inc. Page 1 of 24...
  • Page 2 Section BXM‐10N‐HE3‐20A 030‐101741 Rev. B INSERT A * Factory pre‐wiring not shown Predrilled, threaded, rack‐mounting holes in rack channel Cover Door lock Top mounting bracket alignment on ‐NHE3G Controller card (see Figure 9) holes (pin‐in‐hex screw) Cable access hole for fan wiring (liquid tight fitting) Side lift ear with 2”...
  • Page 3: Features

    Section BXM‐10N‐HE3‐20A 030‐101741 Rev. B Keyholes at top Hex bolt (loosen to adjust channel) Door opens to 95_ Channel bracket (slotted for ease of use) fitting Additional vents at bottom Wind latch Knock‐outs at Screw to remove exterior cabinet bottom fan cover (Phillips head) Mounting slots at bottom...
  • Page 4 Section BXM‐10N‐HE3‐20A 030‐101741 Rev. B ened and tightened with a can wrench or 216 tool, and the Side lift ears pin‐in‐hex screws are loosened and tightened with a pin‐in‐hex Pin‐in‐hex screw* wrench (wrench provided with the ‐NHE3G). In addition to pro­ on ‐NHE3G model viding security, when fully‐tightened, these screws help to seal the cabinet and protect the interior environment from outside...
  • Page 5 Section BXM‐10N‐HE3‐20A 030‐101741 Rev. B 2.2.1 Door Sensor Switch A door sensor switch is located at the bottom right corner of the cabinet door opening (Figure 6). This switch is factory‐prewired to the Controller Card for door alarm reporting purposes. To temporarily disable the sensor, pull out the cylindrical door Door Switch (prewired to controller card)
  • Page 6 Section BXM‐10N‐HE3‐20A 030‐101741 Rev. B Connector # of Position Alignment posts for cover Description Name Positions Name (to align & secure the top of the cover, see Figure 2 for Left Side of Controller Card matching holes in cover) Normally Open. (Installer connects to field‐...
  • Page 7: Installation

    Section BXM‐10N‐HE3‐20A 030‐101741 Rev. B AC duplex outlet GFI outlet Ground Plate (see Figure 19) Figure 10. Ground Plate & AC/GFI Outlet Locations Manual fan Isometric Side View test switch View 2.2.8 Grounding and Bonding Center Figure 9. Controller Card (Showing Euro‐Connectors) Boxer's grounding and bonding center is located on the bottom interior surface of the cabinet, close to the front door (see Figure 10).
  • Page 8 Open the cabinet door. If knock‐outs will need to be re­ from Westell. Use anti‐static mats when working on units. moved, using a 216 tool or can wrench (or the provided...
  • Page 9 H‐frame. The spacing between the top and bottom horizontal‐rail mounting holes should be 25.2”. Westell recommends a height of 30” from the ground. In pin‐in‐hex wrench on the ‐NHE3G), open the large front addition to leaving a comfortable installer working height, door of the Boxer cabinet to access the knock‐outs.
  • Page 10 (and batteries), if installed. and mounted at this time, proceed to the next step to final­ Westell recommends a minimum cabinet installation height of ize the cabinet installation. If ground, power, and 30” from the ground. See Figure 11 for cabinet and mounting communications cables and internal equipment will be hole dimensions.
  • Page 11 Always follow local safety precautions and standard operating ing flanges is 25.2”. Westell recommends a minimum of 3 procedures for grounding the equipment when installing, up­ mounting bolts in each mounting flange. In addition to al­...
  • Page 12 Section BXM‐10N‐HE3‐20A 030‐101741 Rev. B Ground lug hardware should be BXA‐PM03 kit also tightened to 20 inch-pounds includes a shelf. Threaded Washers and Nuts 8 sets of posts for bonding cables and equipment Earth Ground Bracket Also see the instructions in the optional BXA‐PM02 pole mount kit.
  • Page 13 Section BXM‐10N‐HE3‐20A 030‐101741 Rev. B net. Always follow local codes and company practices, and see Field Connections for Alarms Figure 9 and Figure 17 as necessary. ALARMS Euro Connector, connect to field‐ Verify the power source. Verify the power source is in good provided alarm Pull off reporting equipment...
  • Page 14 Door knock‐out(s), and to install an appropriate fitting or grom­ removed Route cable alongside met in the knock‐out hole (if needed). Note that Westell the cabinet floor near has conveniently factory‐installed one external, electrical, the rear wall Connect one end of the 1/2‐conduit connector (and plug), connected directly to...
  • Page 15 Section BXM‐10N‐HE3‐20A 030‐101741 Rev. B Repeat for each cable. 3.12 Mounting Equipment Inside Boxer Make any desired connections between pieces of equip­ Boxer utilizes a 10 RU high and 19” wide rack with adjustable/re­ ment. movable rack channels. Two slotted channel adjustment brackets on each side wall (see Figure 7) allow the channel to be easily Use the bond posts and ground lugs provided on the moved to one of 6 “grooved hole”...
  • Page 16: Maintenance

    Fans cannot be field repaired but are field replaceable. Should unobstructed air flow. a problem be suspected with an “outside air” fan, remove the fan and return it to Westell for service, then replace it. See SERVICE AND REPAIRS Table 4 for ordering information. To remove and replace an “outside air”...
  • Page 17 Fans cannot be field repaired. Should a problem be suspected be out of the cabinet. (Re)route the fan wires toward the with an “inside air” fan, remove the fan and return it to Westell controller card, noting and using the cable routing from for service, then replace it.
  • Page 18 11. Return fans. Return the fan(s) to Westell for repair or re­ unscrew each wire. Simply remove the entire block by pulling the placement (see Paragraph 7.2).
  • Page 19: Customer & Technical Services

    ‐ et, setting the bracket down over the posts, and threading Westell recommends that its products be recycled at the end of their product the mounting hex nuts back onto the posts until tight. life. For Westell products that have reached their product End Of Life (EOL), please recycle and dispose of the products per your company prac- Apply power and test.
  • Page 20 Section BXM‐10N‐HE3‐20A 030‐101741 Rev. B Boxer‐5 Ordering Information Westellr Boxerr cabinet, 400W, +24 or ‐48VDC heat exchanger cooling, temperature‐con­ A90‐BXM1019‐NHE3 & trolled, controller card, single full‐size door, locking rear access panel, built‐in 10‐RU 19" rack, A90‐BXM1019‐NHE3G door switch, numerous knock‐outs. NHE3 uses cup‐washer screws in the front door and rear panel, and the ‐NHE3G uses pin‐in‐hex screws.
  • Page 21 Section BXM‐10N‐HE3‐20A 030‐101741 Rev. B Boxer Battery Boxes, Accessories, and Options Supported Models Type Part Number Description Boxer 5 Boxer 10 Boxer 16 Boxer 20 Boxer 30 A90‐BXB05V‐A Battery box standard A90‐BXB19‐A Battery Boxes A90‐BXB19‐B Battery box with heater pad &...
  • Page 22: Appendix A - Product Views

    Section BXM‐10N‐HE3‐20A 030‐101741 Rev. B Appendix A - Product Views Figure 23. Top Exterior View of Boxer Cabinet (Door Facing Down/Forward) Front knock‐outs typically for Customer 5X 1.125" Knock‐out (for cable access) Rear knock‐outs typically for 5X 0.58" Network Knock‐out (For mounting a battery box) 4X 2.50"...
  • Page 23 Section BXM‐10N‐HE3‐20A 030‐101741 Rev. B 26.8” 22.5” 17.5” 27.75” Figure 25. Right Side Exterior View of Boxer Cabinet, Door Closed 43.4” Figure 26. Right Side Exterior View of Boxer Cabinet, Door Open 1311IARB...
  • Page 24 Section BXM‐10N‐HE3‐20A 030‐101741 Rev. B 27.8" 26.8" 25.2" 22.5" 4" 4" 4" 4" 1.5 1.5 1 24" 25.5" Figure 27. Front Door Closed View of Boxer Cabinet, with Mounting Hole Spacings 10 RUs of Rack Space Figure 28. Front Door Open View of Boxer Cabinet, Showing Internal Rack 1311IARB...

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