CONVEY-ALL 1214-GN Operator's Manual
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CONVEY-ALL 1214-GN Operator's Manual

Transfer conveyor
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TRANSFER CONVEYOR
Models:
1214-GN, 1615, 1616-RC,
2218, 2218-RC
OPERATOR'S MANUAL

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Summary of Contents for CONVEY-ALL 1214-GN

  • Page 1 TRANSFER CONVEYOR Models: 1214-GN, 1615, 1616-RC, 2218, 2218-RC OPERATOR’S MANUAL...
  • Page 2 This warranty shall expire one (1) year after the date of delivery of the new machinery. If these conditions are fulfilled, Convey-All™ shall at its own cost and at its own option either repair or replace any defective parts provided that the buyer shall be responsible for all expenses incurred as a result of repairs, labor, parts, transportation or any other work, unless Convey-All™...
  • Page 3 The Dealer must fill out this form. It is to be signed by both the Dealer and Buyer at the time of delivery. Scan or photograph the completed form (be sure it is legible). Email it to: register@convey-all.com A copy of this form may also be mailed to Convey-All Industries Inc, at the above address. Buyer’s Name ________________________________ Dealer’s Name ________________________________...
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  • Page 5: Table Of Contents

    Operator’s Manual: Transfer Conveyor TABLE OF CONTENTS DESCRIPTION PAGE Section 1: INTRODUCTION ......1-1 1.1 Operator Orientation.
  • Page 6 Operator’s Manual: Transfer Conveyor TABLE OF CONTENTS DESCRIPTION PAGE 3.8 Operating Hints ....... 3-13 3.9 Transportation.

  • Page 7: Section 1: Introduction

    Operator’s Manual: Transfer Conveyor Section 1: INTRODUCTION Congratulations on your choice of a Convey-All™ Transfer Conveyor. It is designed to efficiently move grain, pulse crops or granular material between a truck, trailer, storage facility and another conveyor. This equipment has been designed and manufactured to meet the exacting standards for such equipment in the agricultural industry and will keep your seed delivery operation working at optimum efficiency.
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  • Page 9: Section 2: Safety

    Operator’s Manual: Transfer Conveyor Section 2: SAFETY The Safety Alert Symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! 3 Big Reasons why safety The Safety Alert Symbol identifies is important to you: important safety messages on • Accidents Disable and Kill the Transfer Conveyor and in •...

  • Page 10: Safety Orientation

    2.2 GENERAL SAFETY YOU are responsible for the SAFE operation and • Read and understand the Operator’s maintenance of your Convey-All™ Transfer Conveyor. Manual and all safety decals before Be sure that everyone who will operate, maintain or operating, maintaining, adjusting or work around it, is familiar with the safety, operating unplugging the conveyor.

  • Page 11: Equipment Safety Guidelines

    • In order to provide a better view, some images in Convey-All Industries Inc. this manual may show an assembly with a safety guards removed. Equipment should never be operated in 2.4.1 How to Install Safety Decals: this condition.

  • Page 12: Work Preparation

    Operator’s Manual: Transfer Conveyor 2.5 WORK PREPARATION • Never operate the conveyor until you have read • Clear the working area of stones, branches or this manual, and comprehend the information. hidden obstacles that might be hooked, snagged or tripped over, causing injury or damage. Also, read the engine operator’s manual.

  • Page 13: Engine Safety

    Operator’s Manual: Transfer Conveyor 2.7 ENGINE SAFETY • Read and understand the operating • Keep cylinder fins and governor parts free of grass manual provided with the engine. and other debris which can affect engine speed. • Use proper tools to service engine. •...

  • Page 14: Electrical Safety

    • Turn machine OFF, shut down and lock out power maintenance work. supply (safety lock-out devices are available through your Convey-All dealer parts department) • Establish a Lock-Out, Tag-Out policy for the work and wait for all moving parts to stop before site.

  • Page 15: Workplace Hazard Area

    KEEP OUT OF parts to restore your equipment to original SHADED HAZARD AREA specifications. Convey-All Industries Inc. will not be responsible for injuries or damages caused by the use of 2.12 TIRE SAFETY unapproved parts and/or accessories. • Failure to follow procedure when •...

  • Page 16: Transport Safety

    Operator’s Manual: Transfer Conveyor 2.14 TRANSPORT SAFETY • If transporting on a trailer, be sure that it is equipped with brakes that are in good working order. Be familiar with their operation. • Check that all the lights, reflectors and other lighting requirements are installed and in good working condition.

  • Page 17: Safety Decal Location

    Operator’s Manual: Transfer Conveyor 2.16 SAFETY DECAL LOCATION The following illustrations show the general location of decals on this conveyor. The position of decals may vary depending on the machine’s options. Decals are not shown at actual size. 3630000010 3617000005 Fig 3 - 1615 Conveyor 3630000004 REMEMBER - If safety decals have been damaged, removed, become illegible, or parts were replaced without...
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  • Page 19: Section 3: Operation

    Operator’s Manual: Transfer Conveyor Section 3: OPERATION Operating Safety • Read and understand the Operator’s Manual. • Do not allow riders on the conveyor when Be familiar with all safety decals, before using. transporting. • Stop the engine or motor. Remove ignition key. •...

  • Page 20: Machine Components

    Operator’s Manual: Transfer Conveyor 3.1 MACHINE COMPONENTS The main components, and their general location are The Transfer Conveyor is portable and low enough listed below: to fit under trucks or low storage facilities. The “RC” models have an extra low profile to fit under rail cars. a.

  • Page 21: Components And Controls

    Operator’s Manual: Transfer Conveyor 3.2 COMPONENTS AND CONTROLS Before starting to work, all operators should familiarize themselves with the location and function of the components and controls on your specific unit. Options and location may vary depending on model. Gas Engine: Read the engine manufacturer’s manual for more detailed instructions.
  • Page 22 Electrical Code ANSI/ NFPA 70 and local codes. A variety of switches can be used. Install an ON/OFF switch next to the motor for the convenience of the operator. Minimum Power Requirements: Model Electric HP 1214-GN 1615 7.5hp 1616-RC 7.5hp 2218 10hp...
  • Page 23 Operator’s Manual: Transfer Conveyor Hopper Frame: The hopper is designed with a spring loaded frame. It can be raised or lowered with a winch. When the hopper sides are raised, the maximum conveying capacity is obtained. WARNING: Unexpected Movement Do not release Hopper Winch handle when ratchet lever is in unlocked position, with load on winch.
  • Page 24 Operator’s Manual: Transfer Conveyor Hopper Winch: Use the winch to raise and lower the hopper frame or the railcar hopper side panels. WARNING: Unexpected Movement Do not release handle when ratchet lever is in unlocked position with load on winch. Handle could spin violently causing serious injury.

  • Page 25: Machine Break-In

    Operator’s Manual: Transfer Conveyor 3.3 MACHINE BREAK-IN 3.4 PRE-OPERATION CHECKLIST There is no operational restrictions on the conveyor Efficient and safe operation of the conveyor requires when used for the first time. that each operator knows the operating procedures. The conveyor belt’s alignment is set at the factory, to It is important for both the personal safety and track correctly without carrying a load.

  • Page 26: Attaching To Tow Vehicle

    Operator’s Manual: Transfer Conveyor 3.5 ATTACHING TO TOW VEHICLE The Transfer Conveyor may be attached to a truck or tractor whenever it is moved. It is road worthy and may be transported by a truck over long distances. 1. Make sure that bystanders, especially small children, are clear of the working area.

  • Page 27: Conveyor Placement

    Operator’s Manual: Transfer Conveyor 3.6 CONVEYOR PLACEMENT Follow this procedure when placing the Transfer Conveyor into working position: 1. Clear the area of bystanders, especially small children, before starting. 2. Be sure there is enough clearance from other equipment to move the machine into position. 3.

  • Page 28: Field Operation

    Operator’s Manual: Transfer Conveyor 3.7 FIELD OPERATION 3.7.1 Starting Conveyor: Gas Engine Units: 1. Move engine assembly to its loosest drive belt tension. 2. Turn ignition switch on. 3. Move throttle to its 1/4 position for starting. 4. Close choke if engine is cold. Fig 23 - Gas engine 5.

  • Page 29: Stopping Conveyor

    Operator’s Manual: Transfer Conveyor 3.7.2 Stopping Conveyor: Gas Engine Units: 1. Run until conveyor belt is empty. 2. Reduce speed to low idle. 3. Move engine assembly to disengage drive belt. 4. Shut off engine Electric Motor Units: 1. Run until the conveying belt is empty. 2.

  • Page 30: Belt Speed

    Operator’s Manual: Transfer Conveyor 3.7.5 Belt Speed: The best results are obtained when the input drives are set to provide a belt speed of 400 to 500 ft/min. Count the number of belt revolutions per unit time to determine belt speed. Use the lacing as a reference when counting belt revolutions.

  • Page 31: Operating Hints

    Operator’s Manual: Transfer Conveyor 3.8 OPERATING HINTS • Always listen for any unusual sounds or noises. If any are heard, stop the machine and determine the source. Correct the problem before resuming work. • The machine is available in 10” and 14” diameter tubes, as well as 16”...

  • Page 32: Transportation

    Operator’s Manual: Transfer Conveyor 3.9 TRANSPORTATION Convey-All™ Transfer Conveyors are designed to be easily and conveniently moved from place to place. When transporting, follow this procedure: 1. Review the Transport Safety Schematic before starting. 2. Be sure all bystanders are clear of the machine.

  • Page 33: Storage

    Operator’s Manual: Transfer Conveyor 3.10 STORAGE After the season’s use, the conveyor should be thoroughly inspected and prepared for storage. Repair or replace any worn/damaged components to prevent unnecessary down time next season. For a long, trouble free life, this procedure should be followed when preparing the unit for storage: 1.
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  • Page 35: Section 4: Service And Maintenance

    Operator’s Manual: Transfer Conveyor Section 4: SERVICE AND MAINTENANCE Servicing Safety • Review the Operator’s Manual and all safety • Keep hands, feet, hair and clothing away from all items before maintaining the machine. moving and/or rotating parts. • Follow good shop practices: •...

  • Page 36: Greasing

    Operator’s Manual: Transfer Conveyor 4.1.1 Greasing: Use the Service Record on pg 4-4, to keep a record of all scheduled maintenance. 1. Use a hand-held grease gun for all greasing. 2. Wipe grease fitting with a clean cloth before greasing, to avoid injecting dirt and grit. 3.

  • Page 37: After 10 Hours Or Daily

    Operator’s Manual: Transfer Conveyor 4.2.1 After 10 Hours or Daily: 1. Check fuel level on units with gas engine. Add as required. 2. Check oil level on units with gas engine. Add as required. 3. Grease counter shaft bearings, if equipped. 4.

  • Page 38: After 50 Hours Or Weekly

    Operator’s Manual: Transfer Conveyor 4.2.2 After 50 Hours or Weekly: 7. Check conveyor belt tension and alignment. Refer to Section 4.3.1 and 4.3.2 Note: A properly tensioned belt will not slip when in operation. Fig 38 - Hopper roller bearing 8.

  • Page 39: After 200 Hours Or Annually

    Operator’s Manual: Transfer Conveyor 4.2.3 After 200 hours or Annually: Gas Engine Units: 13. Change engine oil and filter. Refer to Section 4.3.8 Fig 42 - Gas engine 14. Change air filter. Refer to Section 4.3.9 Fig 43 - Air filter with cover removed 15.

  • Page 40: Maintenance Procedures

    Operator’s Manual: Transfer Conveyor 4.3 MAINTENANCE PROCEDURES By following a careful service and maintenance program for your machine, you will enjoy many years of trouble-free service. 4.3.1 Conveying Belt Tension: WARNING: Rotating Part Hazard Turn off engine or motor, remove power Fig 46 - Roller bearing mounts and anchor bolts supply and wait for all belts to stop rotating.

  • Page 41: Conveyor Belt Alignment

    Operator’s Manual: Transfer Conveyor 4.3.2 Conveyor Belt Alignment: The belt is properly aligned when it runs in the centre of the rollers on both ends of the conveyor. As with tensioning, the alignment should be checked weekly, or when necessary. Note: If belt is out of alignment, it will move to the loose side.

  • Page 42: Conveyor Belt Replacement

    Operator’s Manual: Transfer Conveyor 4.3.3 Conveyor Belt Replacement: 1. Rotate the belt until the Alligator Lacing is positioned under the tube and is accessible. 2. Loosen the bolts in the bearing housing to their loosest position. 3. Pull all the slack to the seam area. 4.

  • Page 43: Drive Belt Tension

    Operator’s Manual: Transfer Conveyor 4.3.4 Drive Belt Tension: To adjust drive belt tension, follow this procedure: WARNING: Rotating Part Hazard Turn off engine or motor, remove power supply and wait for all belts to stop rotating. First, Tension “Counter Shaft to Drive” Belt: 1.

  • Page 44: Check Pulley Alignment

    Operator’s Manual: Transfer Conveyor 4.3.5 Check Pulley Alignment: Belt Deflection (Force Pounds) 1. Use a straight edge across both drive and driven Uncogged Hy-T® Cogged Smallest Belts and Torque Flex® pulleys to check alignment. Cross Sheave Uncogged Hy-T® and Machined Edge Section Diameter Range...

  • Page 45: Changing Engine Oil And Filter

    Operator’s Manual: Transfer Conveyor 4.3.8 Changing Engine Oil and Filter: 1. Review the Operator’s Manual for the engine. WARNING: Rotating Part Hazard Turn off engine or motor, remove power supply and wait for all belts to stop rotating. DANGER: Hot Components Allow the engine to cool before changing the oil.
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  • Page 47: Service Record

    Operator’s Manual: Transfer Conveyor 4.4 SERVICE RECORD See Section 4.2 for service intervals. This schedule is only a general guide under good conditions. Under extreme, or unusual circumstances adjust service timing accordingly. For more detailed schedule pertaining to the specific engine/motor model, consult its manual. Copy this page to continue record.

  • Page 48: Ordering Parts

    Operator’s Manual: Transfer Conveyor 4.5 ORDERING PARTS Always give the Model Number and Serial Number when ordering parts. To get your parts promptly the following information will be required: • The part name and number • Your Name, Address, Town, Province/State, Country •...

  • Page 49: Section 5: Troubleshooting

    If you have a problem which is difficult to solve, even after having read through this section, please contact your authorized dealer, distributor or the Convey-All Industries Inc. Before you call, please have this Operator’s Manual and the unit’s serial number ready.
  • Page 50 Operator’s Manual: Transfer Conveyor Problem Possible Cause Possible Solution Conveyor belt doesn’t turn or is slipping - cont’d Check and adjust pressure set screw on valve. Test flow Hydraulic system - valve, pump or motor could be from pump. Check for oil leaks under motor. Replace malfunctioning what is needed.

  • Page 51: Section 6: Sign-Off Form

    Operator’s Manual: Transfer Conveyor Section 6: SIGN-OFF FORM Convey-All™ follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE), and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/ or maintaining the tube conveyor must read and clearly understand ALL Safety, Operating and Maintenance Information presented in this manual.
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  • Page 53: Section 7: Reference

    Operator’s Manual: Transfer Conveyor Section 7: REFERENCE For information not included here, or for a digital copy of this manual, please call your dealer or Convey-All Industries Inc. directly for assistance (1-800-418-9461). Specifications subject to change without notice. 7.1 SPECIFICATIONS...

  • Page 54: Bolt Torque

    Operator’s Manual: Transfer Conveyor 7.2 BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt.
  • Page 55 130 CANADA STREET WINKLER, MANITOBA R6W 0J3 CANADA www.convey-all.com | conveyors@convey-all.com TF: (800) 418-9461 PH: (204) 325-4195 FX: (204) 325-8116 4TH REVISION © 2019 Convey-All Industries Inc. Registered Trademarks Used Under License. Printed in Canada (02/2019)

This manual is also suitable for:

16151616-rc22182218-rc

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