CONVEY-ALL CST-39C Operator's Manual
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CONVEY-ALL CST-39C Operator's Manual

Commercial seed tender
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OPERATOR'S MANUAL
COMMERCIAL SEED TENDER
CST-39C

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Summary of Contents for CONVEY-ALL CST-39C

  • Page 1 OPERATOR’S MANUAL COMMERCIAL SEED TENDER CST-39C...
  • Page 2 SIGN-OFF FORM Meridian Manufacturing Inc. follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE), and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the tube conveyor must read and clearly understand ALL Safety, Operating and Maintenance Information presented in this manual.
  • Page 3 The Dealer must fill out this form, and be signed by both the Dealer and Buyer at the time of delivery. Scan or photograph the completed form (must be legible), and email it to: register@convey-all.com A copy of this form may also be mailed to: Box 760, 275 Hespler Ave, Winkler Manitoba R6W 4A8.
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  • Page 5: Table Of Contents

    Operator’s Manual: Commercial Seed Tender (CST) TABLE OF CONTENTS DESCRIPTION PAGE Section 1: INTRODUCTION ..... . . 1-1 1.1 Operator Orientation ......1-1 1.2 Serial Number Location .
  • Page 6 Operator’s Manual: Commercial Seed Tender (CST) TABLE OF CONTENTS DESCRIPTION PAGE Section 4: SERVICE AND MAINTENANCE ... 4-1 4.1 Fluids and Lubricants ..... . . 4-1 4.1.1 Greasing .

  • Page 7: Section 1: Introduction

    Section 1: INTRODUCTION Thank you for choosing a Convey-All® Commercial Seed Tender (CST). Convey-All® products are built by Meridian Manufacturing Inc. The equipment we design and manufacture meet the exacting standards of the agriculture industry. Keep this manual for future reference. Call your dealer, distributor or Meridian if you need assistance, information, additional/replacement copies, or a digital copy of this document.
  • Page 8 Operator’s Manual: Commercial Seed Tender (CST) This page intentionally left blank 08.2015...

  • Page 9: Section 2: Safety

    Operator’s Manual: Commercial Seed Tender (CST) Section 2: SAFETY The Safety Alert Symbol means: ATTENTION! BECOME ALERT! 3 Big Reasons why safety The Safety Alert Symbol YOUR SAFETY IS INVOLVED! is important to you: identifies important safety • Accidents Disable and Kill messages on the tender and •...

  • Page 10: Safety Orientation

    2.2 GENERAL SAFETY YOU are responsible for the SAFE operation and • Read and understand the Operator’s maintenance of your Convey-All® Commercial Manual and all safety decals before Seed Tender (CST). Be sure that you and anyone operating, maintaining, adjusting or else who will operate, maintain or work around unplugging the tender.

  • Page 11: Equipment Safety Guidelines

    Operator’s Manual: Commercial Seed Tender (CST) 2.3 EQUIPMENT SAFETY GUIDELINES 2.4 SAFETY DECALS • Safety of the operator and bystanders is • Keep safety decals clean and legible at all one of the main concerns in designing and times. developing equipment. However, every year many accidents occur which could have been •...

  • Page 12: Decal Location

    Operator’s Manual: Commercial Seed Tender (CST) 2.5 DECAL LOCATION The following illustrations show the general location of decals on this conveyor. The position of decals may vary depending on the machine’s options. Decals are not shown at actual size. 13000006014 13000006014 3622000004 3617000013...
  • Page 13 Operator’s Manual: Commercial Seed Tender (CST) 3618000067 Valve decal is located on left-side (or right), rear compartment wall, above valves Fig 3 - Hydraulic Reservoir side of tender 3610000011 3630000014 3630000001 3630000004 13000006014 REMEMBER - If safety decals have been damaged, removed, become illegible, or parts were replaced without signage, new ones must be applied.

  • Page 14: Work Preparation

    Operator’s Manual: Commercial Seed Tender (CST) 2.6 WORK PREPARATION • Clear working area of stones, branches or • Never operate the engine and CST until you hidden obstacles that might be hooked or have read this manual, and understand the snagged, causing injury or damage.

  • Page 15: Engine Safety

    Operator’s Manual: Commercial Seed Tender (CST) 2.9 ENGINE SAFETY • Read and understand the operating • Do not tamper with governor springs, governor manual provided with the engine. links or other parts which may increase the governed engine speed. • Use proper tools to service engine. •...

  • Page 16: Maintenance Safety

    Operator’s Manual: Commercial Seed Tender (CST) 2.10 MAINTENANCE SAFETY 2.11 TIRE SAFETY • Review Section 4: Service and Maintenance, • Failure to follow procedure when before maintaining or operating the conveyor. mounting a tire on a wheel or rim can produce an explosion and may •...

  • Page 17: Battery Safety

    Operator’s Manual: Commercial Seed Tender (CST) 2.12 BATTERY SAFETY 2.13 HYDRAULIC SAFETY • Keep all sparks and flames away • Always place all hydraulic controls in neutral from batteries, as gas given off by before disconnecting and working on the electrolyte is explosive.

  • Page 18: Operating Safety

    Operator’s Manual: Commercial Seed Tender (CST) 2.14 OPERATING SAFETY • Please remember it is important that you read • Be familiar with machine hazard areas. If and heed the safety messages on the CST. anyone enters these spaces, shut down Clean or replace all decals that cannot be machine immediately.

  • Page 19: Workplace Hazard Area

    Operator’s Manual: Commercial Seed Tender (CST) 2.15 WORKPLACE HAZARD AREA WORK AREA WORK AREA AUTHORIZED PERSONNEL AUTHORIZED PERSONNEL ONLY ONLY OVERHEAD WIRES OVERHEAD WIRES KEEP AWAY KEEP AWAY KEEP OUT OF KEEP OUT OF SHADED HAZARD AREA SHADED HAZARD AREA CONVEYOR SWING DISCHARGE AREA HAZARD...

  • Page 20: Transport Safety

    Operator’s Manual: Commercial Seed Tender (CST) 2.16 TRANSPORT SAFETY 2.17 STORAGE SAFETY • Close valves hydraulic line before • Store the CST on a firm, level surface. transporting. • Store in an area away from human activity. • Check that all the lights, reflectors and other lighting requirements are installed and in good •...

  • Page 21: Section 3: Operation

    Electrocution can occur without direct contact. The Convey-All® Commercial Seed Tender has many features incorporated into it as a result of suggestions made by customers like you. Hazard controls and accident prevention depend on the personnel operating and maintaining the equipment.

  • Page 22: Machine Components

    Junction boxes (one per side) o. Scale cells (sandwiched between tender and trailer) p. Ladder q. Canvas tarp Fig 5 - Wireless handset r. Tarp control s. Gate light box t. Document holder Fig 6 - Components of the CST-39C tender Revised 08.2021...

  • Page 23: Components And Controls

    Operator’s Manual: Commercial Seed Tender (CST) 3.2 COMPONENTS AND CONTROLS Before starting to work, all operators must familiarize themselves with the location and function of the components and controls on the tender. Gas Engine: Read the engine manufacturer’s manual, before starting, for more detailed instructions.
  • Page 24 Operator’s Manual: Commercial Seed Tender (CST) Hydraulic Valve Bank: The wireless handset will operate functions. All tender functions can also be manually Note: controlled at the bank of hydraulic valves The Floater Valve must be activated mounted on the rear, left or right-side frame. to manually operate the belt valves.
  • Page 25 Operator’s Manual: Commercial Seed Tender (CST) Wireless System: The wireless functions correspond to the valve bank on the side, at the rear of the CST. The Wireless receiver box is mounted beside the hydraulic valve blocks. Refer to the wireless system manual for specific setup and calibration instructions.
  • Page 26 Operator’s Manual: Commercial Seed Tender (CST) These are the measurements and movements of the rear, fold conveyor. 16’ 10” 42’ 7” 144° 19’ 1” 40° 15° 8’ 8” 23’ 11” Fig 15 - Rear conveyor movements and measurements Conveyor Belts: The slave conveyor uses a smooth, PVC belt.
  • Page 27 Operator’s Manual: Commercial Seed Tender (CST) COATING DAMAGE POSSIBLE Always cover the tender with roll tarp when not in use to prevent compartment coating damage. Electric Roll Tarp: The control box for the electric motor is located at the front, corner. •...
  • Page 28 Operator’s Manual: Commercial Seed Tender (CST) Camera (Optional): A camera can be mounted on the end of the rear, fold conveyor discharge spout. The cables for the camera monitor screen may be strung to the front of the tender by the factory. From there, the owner can hook up the screen to the truck cab, or another location.

  • Page 29: Machine Break-In

    Operator’s Manual: Commercial Seed Tender (CST) 3.3 MACHINE BREAK-IN 3.4 PRE-TRIP INSPECTION There are no operational restrictions on the Efficient and safe operation of the tender tender when used for the first time. requires that each operator knows the operating procedures.

  • Page 30: Wireless Handset Functions

    Operator’s Manual: Commercial Seed Tender (CST) 3.6 WIRELESS HANDSET FUNCTIONS The wireless handset functions correspond to the manual valve on the tender. The following SWING Buttons: are explanations of each button and its function: The rear conveyor can be swung 144°. It must be at “rotation centre”...

  • Page 31: Rear Conveyor Shuttle Movement

    Operator’s Manual: Commercial Seed Tender (CST) 3.7 REAR CONVEYOR SHUTTLE MOVEMENT BALANCE HAZARD It is possible to transport the tender with the rear conveyor shuttled to the side. Be aware of the off-centre weight. From the factory, the shuttle movement on the rear, fold conveyor is set to be from centre to the right.
  • Page 32 Operator’s Manual: Commercial Seed Tender (CST) 5. The rear ladder will need to be moved from the left to right side. - Remove the 2 hair pins (a). - Lift ladder, and remove it from the frame (b). 6. Place the ladder on the right side, and secure with the hair pins.

  • Page 33: Operating On Site

    Operator’s Manual: Commercial Seed Tender (CST) 3.8 OPERATING ON SITE The Convey-All® CST is designed to handle any kind of seed, granular or chemical. Use the unit to transport it to or from the field as required. The tender can also be used to transport product to market.
  • Page 34 Operator’s Manual: Commercial Seed Tender (CST) STRANGULATION HAZARD Careful the wireless handset does not become caught in running machinery, while hanging from the neck. 11. Disengage the Battery Lock-Out Switch. 12. Start engine. Fig 35 - Engine Note: Refer to page 3-4 for hydraulic valves. Refer to Section 3.6 for remote control wireless instructions.
  • Page 35 Operator’s Manual: Commercial Seed Tender (CST) 15. Start the conveyor belt(s). Note: Both slave and rear conveyor are controlled with one valve. They have preset speed differences to prevent plugging. 16. Select a compartment to unload from. Fig 38 - Remote control 17.
  • Page 36 Operator’s Manual: Commercial Seed Tender (CST) 19. Be sure to close all compartment gates when finished. 20. Turn off the conveyor belts. Fig 42 - Hydraulic valve bank 21. Fold the rear conveyor completely, to lie flat on top of the tender. Fig 43 - Rear, fold conveyor 22.

  • Page 37: Storage

    Operator’s Manual: Commercial Seed Tender (CST) 3.9 STORAGE 8. Remove the battery. After the season's use, or when the CST will not - Be sure it is fully charged. be used for an extended period of time, it should - Store it inside. be thoroughly inspect and prepared for storage.
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  • Page 39: Section 4: Service And Maintenance

    Operator’s Manual: Commercial Seed Tender (CST) Section 4: SERVICE AND MAINTENANCE • Review the Operator’s Manual and all safety • Before applying pressure to the hydraulic items before maintaining the tender. system, make sure all components are tight and all hoses/coupling are in good condition. •...

  • Page 40: Greasing

    Operator’s Manual: Commercial Seed Tender (CST) Storing Lubricants: Your machine can operate at top efficiency only if clean lubricants are used. Use clean containers to handle all lubricants. Store them in an area protected from dust, moisture and other contaminants. 4.1.1 Greasing: 13000006014 Fig 46 - Lubricate decal...

  • Page 41: Servicing Intervals

    Operator’s Manual: Commercial Seed Tender (CST) 4.2 SERVICING INTERVALS Use the Service Record provided on page 4-11, to keep a record of all scheduled maintenance. The conveyor belt alignment is preset to run true under a condition of no load. It is important to check alignment and make adjustments, if required, during the initial few minutes of loaded operation.

  • Page 42: Every 50 Hours Or Weekly

    Operator’s Manual: Commercial Seed Tender (CST) 4.2.2 Every 50 Hours or Weekly: 7. Check both conveyor belt tensions. Watch tension more often while breaking-in the conveyor, because the belt may stretch. Refer to Section 4.3.1 Note: A properly tensioned belt will not slip when in operation.

  • Page 43: Every 100 Hours Or Monthly

    Operator’s Manual: Commercial Seed Tender (CST) 4.2.3 Every 100 Hours or Monthly: Note: Recommended greasing is one small stroke every month. Be careful not to over grease as this may push the seal out. 10. Grease the slave conveyor roller bearings. - Tail end - Drive and discharge rollers 11.

  • Page 44: Every 200 Hours Or Annually

    Operator’s Manual: Commercial Seed Tender (CST) 4.2.4 Every 200 Hours or Annually: IMPORTANT: Refer to engine manual for complete details on service and maintenance. 14. Take hydraulic oil sample and send to lab for particle count analysis. - Change oil if necessary. Fig 58 - Hydraulic system and filter 15.

  • Page 45: Maintenance Procedures

    Operator’s Manual: Commercial Seed Tender (CST) 4.3 MAINTENANCE PROCEDURES IMPORTANT: Spring measurements are a starting point only. ROTATING BELT HAZARD Turn off engine, lock-out power and wait for all components to stop moving 8. After measuring the springs, continue to before adjusting the belt.

  • Page 46: Conveyor Belt Alignment

    Operator’s Manual: Commercial Seed Tender (CST) 4.3.2 Conveyor Belts Alignment: Belt Adjustment of Rear, Fold Conveyor: The belt is properly aligned when the it runs in 6. Loosen tighten shaft bearing the centre of the frame and the roller shafts. assemblies at the tail and discharge rollers.

  • Page 47: Conveyor Belt Replacement

    Operator’s Manual: Commercial Seed Tender (CST) 4.3.3 Conveyor Belt Replacement: After replacing the belt, check the tension and Rear (Incline) Conveyor Belt Replacement: alignment frequently during the first 10 hours of 9. Open the access door at the bottom of the operation.

  • Page 48: Changing Hydraulic Oil

    Operator’s Manual: Commercial Seed Tender (CST) 4.3.4 Change Hydraulic Oil: 4.3.5 Change Hydraulic Filter: Use an ISO grade 32 hydraulic oil for all operating 1. Place pan under the filter to catch any spilled conditions (Hydrex MV32 or comparable). oil. •...

  • Page 49: Service Record

    Operator’s Manual: Commercial Seed Tender (CST) 4.4 SERVICE RECORD See Section 4.2 for Servicing Intervals. That section is only a general guide under good conditions. Under extreme, or unusual circumstances adjust service timing accordingly. For more detailed schedule pertaining to the specific engine model, consult its manual. Copy this page to continue record.
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  • Page 51: Section 5: Troubleshooting

    Operator’s Manual: Commercial Seed Tender (CST) Section 5: TROUBLESHOOTING This section contains a list of common problems, causes and offer quick solutions to those issues. If problems are confronted which are difficult to solve, even after having read through this section, please contact your authorized dealer, distributor or Meridian Manufacturing Inc.
  • Page 52 Operator’s Manual: Commercial Seed Tender (CST) Problem Possible Cause Possible Solution Low Capacity Drive roller warn out or is slipping Replace drive belt Check and adjust pressure set screw on valve. Test Hydraulic system - valve, pump or motor flow from pump. Check for oil leaks under motor. could be malfunctioning Replace what is needed.

  • Page 53: Section 6: Reference

    Operator’s Manual: Commercial Seed Tender (CST) Section 6: REFERENCE For information not included here, or for a digital copy of this manual, please call your dealer, or Meridian Manufacturing Inc. directly for assistance: (800) 665-7259. Specifications and measurements are subject to change without notice. Table 1 - Specifications TOTAL TOTAL...

  • Page 54: Bolt Torque

    Operator’s Manual: Commercial Seed Tender (CST) 6.1 BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide.
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  • Page 56 LIMITED WARRANTY STATEMENT 1. Meridian Manufacturing Inc, hereafter referred to as Meridian®, warrants each new product (the "Goods") to be free from defects in material and workmanship under normal use and service for a period of one (1) year or ninety (90) days in the case of commercial use, from the shipment date from the Meridian dealer (FCA). 2.
  • Page 57 8. This warranty is subject to the following limitations, provisions and conditions: a. Meridian shall have no liability hereunder for any claims, including field re-work. b. Meridian shall not be liable for any incidental loss or damage, however caused, including, without limitation, normal wear and tear.
  • Page 58 (800) 665-7259 | www.convey-all.com | tenders@convey-all.com Part No: 650508113-REV7 ©2022 Meridian Manufacturing Inc. Registered Trademarks Used Under License. Printed in Canada (01/2022)

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